Operations Research, Systems Engineering and Industrial Engineering Commons^™

Strider: Manufacturing Processes, Michael Warren-Angelucci

Industrial and Manufacturing Engineering

The goal of the Strider Project is to create a mobility device that can support a person with weakened leg strength and enable them to be supported and maintain a standing position. A prototype of the Strider was created by three Mechanical Engineering students as their senior project. The topic of this senior project was to analyze and create a manufacturing process for the manufacture of the Strider that will be ergonomic and cost effective.

There were many things that needed to be accomplished in order to create the manufacturing process. The first step was to verify that the prototype …

Chsr Clothing: How To Start A Small Business Clothing Line To Be Run Efficiently With Minimum Capital And Maximum Profit, Kayvon Banisalam

Industrial and Manufacturing Engineering

Executive Summary

Many clothing brands have failed because they did not design marketable products with a suitable business plan. Often times, clothing brand owners do not use the capital they possess in efficient ways. They can get caught off guard with unexpected costs and are not running the business in the most resourceful and professional way.

The goal of this project is to create a clothing brand that portrays distinctive designs to go along with an effective business model. This includes implementing decision analysis at several points of the planning phase, along with quality and cost controls. Creating quality products …

Design And Manufacture Of Natural Composite Canoe, Derek Baptista

Industrial and Manufacturing Engineering

Abstract

This report looks into the application and feasibility of manufacturing natural composite canoes. The main fabrics that were analyzed are flax, hemp, and jute. These were then compared to carbon fiber and fiberglass to see the difference in mechanical properties. It was found that the natural fibers have lower mechanical properties but that this could be overcome by designing a balsa wood core with ribs running up the walls. After manufacturing a hemp canoe, many lesson were learned and areas of interest were further explored. With the use of different natural fibers, these canoes can greatly reduce the carbon …

Process Improvements For Establishing Cmmi Certification At Company Xyz, Megan Farrell

Industrial and Manufacturing Engineering

CMMI stands for Capability Maturity Model Integration and is an enterprise-wide Process-Improvement model that provides a set of best practices that addresses productivity, performance, costs, and stakeholder satisfaction. This improvement model is generally used in computer software companied and not only does it improve their processes, but many contracts will only be awarded with those companies who are CMMI certified, so it is very important for Company XYZ. This goal of this project was to help improve the CMMI efforts at Company XYZ in 4 of the 20 distinct processes areas to attain a CMMI Maturity Level of 3. Improvement …

Facilities Planning For An Aerospace Manufacturing Company, William Petrossi

Industrial and Manufacturing Engineering

Absolute Technologies Inc. (ATI) has been growing for years, and is running out of space at their current manufacturing facility in Yorba Linda, CA. ATI will be moving to a much larger facility this winter. They are looking for an efficient way to utilize this space. The machine positions were taken as fixed, seeing as a lean expert was brought in to give advice on placement. With the machines fixed, the scope was narrowed to other areas.

A systematic approach to facilities design is utilized. First, a goal needs to be defined. The goal is to reduce the time wasted …

Consolidation Of Company Abc, Estelle Sillari-Owen

Industrial and Manufacturing Engineering

This project aims to solve Company ABC’s issues in order to keep the company afloat and to keep the company profitable. This was done by reducing Company ABC’s organizational and inventory build-up issues. The project aims to reduce the company’s dependence on outside storage, with plans of consistent inventory reduction over the next year. An implementation plan was created to ensure the company keeps on track to increase profits and prevent against increasing inventory costs.

Warehouse Redesign, Cristine Carmel Dewar

Industrial and Manufacturing Engineering

A young, growing biomedical company is expanding its warehouse space to keep up with the increasing production. This project’s goals were to recommend a layout and improve a process that would minimize the distance traveled by the material handlers, increase the safety of the warehouse by implementing visual controls, implement ergonomics to reduce chance of injury, and save money for the company. To achieve this first I familiarized myself with their current processes and department and the space required for their current and future production levels. Next I created two alternative layouts, the first (Layout A) to minimize distance and …

Improved Non-Linear Solution Of Dip Coating Flow, Omar Bin Yusuf

Electronic Thesis and Dissertation Repository

A thin layer of film is developed on the surface of a substrate in the dip coating process where the substrate is initially immersed into the coating fluid and then withdrawn continuously from the coating fluid bath. In this study a two dimensional flow of the thin film for a Newtonian fluid is examined theoretically by dividing the film into three separate regions. A general formulation is developed for a thin film flow, which then simplifies for each region upon considering appropriate assumptions to each region. The influence of inertia and surface tension in the presence of gravity is investigated …

A Unified Enterprise-Wide Cost Modeling Framework For Engineering Applications Based On Systems Engineering Principles, Yousuf S. Mohammed

Mechanical & Aerospace Engineering Theses & Dissertations

In the present research the problem of enterprise-wide cost modeling is approached from a systems engineering standpoint. What this does is to use each stage of product life cycle to obtain useful information that helps in estimating the cost of the system. Once a generic framework is developed for estimating the core cost, layers of other factors that affect the cost are applied to the core cost, such as risk and uncertainty, maintainability, supply-chain and socioeconomic conditions. The cost model is expanded to accommodate a product domain ranging from a simple object to a system in the following hierarchy: System, …

Acceleration Of Cfd And Data Analysis Using Graphics Processors, Ali Khajeh Saeed

Open Access Dissertations

Graphics processing units function well as high performance computing devices for scientific computing. The non-standard processor architecture and high memory bandwidth allow graphics processing units (GPUs) to provide some of the best performance in terms of FLOPS per dollar. Recently these capabilities became accessible for general purpose computations with the CUDA programming environment on NVIDIA GPUs and ATI Stream Computing environment on ATI GPUs. Many applications in computational science are constrained by memory access speeds and can be accelerated significantly by using GPUs as the compute engine. Using graphics processing units as a compute engine gives the personal desktop computer …

The Aerodynamics And Near Wake Of An Offshore Floating Horizontal Axis Wind Turbine, Thomas Sebastian

Open Access Dissertations

Offshore floating wind turbines represent the future of wind energy. However, significant challenges must be overcome before these systems can be widely used. Because of the dynamics of offshore floating wind turbines -- surge, sway, heave, roll, pitch, and yaw -- and the resulting interactions between the rotor and generated wake, the aerodynamic analysis methods and design codes that have found wide use throughout the wind energy industry may be inadequate. Application of these techniques to offshore floating wind turbine aerodynamics may result in off-optimal designs, effectively handicapping these next-generation systems, thereby minimizing their full potential. This dissertation will demonstrate …

An Integrated Framework For Configurable Product Assortment Planning, Seyed Ali Taghavi Behbahani

Wayne State University Dissertations

A manufacturer's assortment is the set of products or product configurations that the company builds and offers to its customers. While the literature on assortment planning is growing in recent years, it is primarily aimed at non-durable retail and grocery products. In this study, we develop an integrated framework for strategic assortment planning of configurable products, with a focus on the highly complex automotive industry. The facts that automobiles are highly configurable (with the number of buildable configurations running into thousands, tens of thousands, and even millions) with relatively low sales volumes and the stock-out rates at individual dealerships (even …

Extending Origami Technique To Fold Forming Of Sheet Metal Products, Ala Qattawi

All Dissertations

This dissertation presents a scientific based approach for the analysis of folded sheet metal products. Such analysis initializes the examination in terms of topological exploration using set of graph modeling and traversal algorithms. The geometrical validity and optimization are followed by utilizing boundary representation and overlapping detection during a geometrical analysis stage, in this phase the optimization metrics are established to evaluate the unfolded sheet metal design in terms of its manufacturability and cost parameters, such as nesting efficiency, total welding cost, bend lines orientation, and maximum part extent, which aides in handling purposes. The proposed approach evaluates the design …

Throughput Analysis And Bottleneck Management Of Production Lines, Hatice Ucar

Wayne State University Dissertations

Companies are increasing their manufacturing excellence in order to stay competitive in the globalizing market. Plants are becoming more complex year by year due to increasing product classes, hardware complexity, etc... The design and operation of manufacturing systems is of greater importance today than it was in the past. Many studies have been carried out on the design and operation of manufacturing systems by academicians and practitioners over the years, however, there is still no agreement on how to best predict and improve the factory performance (Gershwin, 2000). The studies are based on either analytical approaches or simulation-based approaches. Success …

An Empirical Study On Quality Management Practices, Organization Performance And Suppliers' Selection In Southern Minnesota Manufacturing Firms, Rachel Yetunde-Abiodun Awoku

All Graduate Theses, Dissertations, and Other Capstone Projects

Quality management systems (QMS) have been widely applied successfully by many manufacturing companies to improve their process, increase profits and organizational performance. The most applied of the quality programs are ISO 9001, Total Quality Management (TQM), Just-In-time (JIT), Lean Management and Six Sigma. Although past studies on quality management have identified and studied the implementation of quality management practices, there is little or no research on quality management practices and business performance in Southern Minnesota manufacturing companies. Many researchers have concluded that the implementation of quality management practices has led to significant improvements in companies' business performance while others have …

Introducing Fly Ash Into Lsi's Recipe, Andrew Mathias Beckrich

All Graduate Theses, Dissertations, and Other Capstone Projects

There has been published data that states that concrete producers can use Fly Ash as an alternative to Portland cement and still generate similar or better strength properties. By applying these principles to our industry and products, what new processes will need to be put in place and followed? What is the correct combination/portion of Fly Ash that will produce similar and better results as well as the adjusted new recipes? What type of cost is associated with the introduction of this new ingredient? Lastly, how does this affect the quality and reputation of the product?

Investigation Into The Usability Of Micromechanical Models To Predict The Behavior Of A Nanocomposite Polymer, Jason Handlogten

All Graduate Theses, Dissertations, and Other Capstone Projects

The purpose of this thesis was to determine the acceptability of a set of existing nanocomposite test specimens for tensile testing and then to determine the Young's and shear modulus of these test specimens. If the test specimens were found to be acceptable, the accuracy of three micromechanical models was to be evaluated by comparing their predictions to the mechanical properties determined from testing the specimens. The set of existing nanocomposite test specimens had a distinct concave shape on two surfaces that were believed to be intended as flat. In order to determine if they adhered to the Type I …