Engineering Commons^™

Controlling Strength And Permeability Of Silica Investment Casting Molds, Darryl M. Kline

Masters Theses

"Investment casting is a metal casting process in which a ceramic mold is created around a disposable pattern using dip coating. The fine silica flour making up most of the mold gives the benefits of a smooth internal mold surface and high density. The high density allows for investment casting molds to be thinner and lighter than sand-based molds, but gives substantially smaller gaps between particles for air flow. This research focused on the design and improvement of the formulation for making investment casting molds with customizable physical properties. Properties of the molds, specifically flexural strength, permeability, and physical structure, …

Electrochemical Characterization Of Cerium-Based Conversion Coatings On Al 7075-T6, Simon Joshi

Doctoral Dissertations

"This research used electrochemical techniques to characterize the deposition and corrosion protection behavior of cerium-based conversion coatings on AI 7075-T6. Alkaline activation decreased native oxide impedance (5.9 kΩ-cm²) by ~25% promoting deposition of 250-500 mn coatings. Activation in NaOH solutions deposited coatings with large cracks and craters, whereas Na₂C0₃ activation resulted in uniform coatings, i.e., fewer cracks and almost no craters. Uniformly deposited coatings exhibited better cathodic inhibition and higher impedance (~200 kΩ-cm²) than on NaOH activated substrates (~100 kΩ-cm²). Subsurface crevices, caused by Cl⁻ and H₂O₂ in the deposition solution, were found under large cracks and craters. Thus, Na₂CO₃ …

Phosphate Post-Treatment Of Cerium-Based Conversion Coatings On Al 2024-T3, Daimon K. Heller

Doctoral Dissertations

"Phosphate post-treatment of cerium-based conversion coatings (CeCCs) on high strength aluminum alloys can significantly improve corrosion resistance. As-deposited CeCCs exhibit corrosion pits and salt tails across the specimen surface after 3 days of exposure, but post-treated CeCCs have withstood 14 days of salt spray exposure without visibly corroding. The morphology, phase, and electrochemical properties of spray deposited CeCCs were affected by post-treatment parameters such as immersion time, solution temperature, and phosphate source. The best performing coatings were post-treated in aqueous orthophosphate solutions for at least 5 min at temperatures of at least 85⁰C. These conditions converted cerium hydroxy/peroxy species in …

Hybrid Manufacturing: Integrating Stereolithography And Direct Print Technologies, Amit Lopes

Open Access Theses & Dissertations

The focus of this research was the development of a hybrid manufacturing system that integrates stereolithography (SL) and direct print (DP) technologies to fabricate three dimensional (3D) structural electronic devices within a single set-up. The capabilities of this new additive manufacturing (AM) technology was explored in the context of fabricating and prototyping complex electronic devices in which conformal shape, rugged and light-weight integration, and a natural resistance to reverse engineering are all of paramount importance. Consequently, electronic components can be tightly integrated together in a rugged, light-weight 3D structure of arbitrary form. This research is a continuing advancement of the …

Experimental Study On Thermal Treatment Of Used Printed Wiring Boards (Pwbs), Xiangjun Zuo

Masters Theses

The availability of cheaper and better electronic products as a result of the rapid innovation in technology in past decades has driven the production of e-waste forward. Printed wiring board (PWB) is a component made of one or more layers of insulating material with electrical conductors. The existing processes of recycling PWBs use pyrometallurgical or hydrometallurgical methods, which generate atmospheric pollution. Green recycling has obvious benefits to decrease the amount of PWBs. Green recycling includes two features, 1) little or zero pollution of toxic gases and heavy metals, and 2) efficient (quick and economical) recycling.

The aim of this work …

The Properties And Structure Of Tin Phosphate Glasses Modified With Other Oxides, Jong Wook (Austin) Lim

Masters Theses

"The main objective of this research was to evaluate the properties and structures of glasses from the stannous (SnO) phosphate system for possible use in low temperature optical applications. Glasses in the binary xSnO-(100-x)P₂O₅ system (50 ≤ x ≤ 70) were prepared and their thermal and optical properties were evaluated. Differences in glass transition temperatures (T_g) measured here and reported in the literature were explained by differences in the residual water content in the glasses, as determined by infrared spectroscopy. In general, increasing the SnO content of the binary glasses increased the refractive index and the glass transition …

Characterization Of Diamond Thin Films And Related Materials, Travis K. Mckindra

Doctoral Dissertations

"Thin carbon films including sputtered deposited graphite and CO₂ laser-assisted combustion-flame deposited graphite and diamond thin films were characterized using optical and electron microscopy, X-ray diffraction and micro-Raman spectroscopy. Amorphous carbon thin films were deposited by DC magnetron sputtering using Ar/O₂ gases. The film morphology changed with the oxygen content. The deposition rate decreased as the amount of oxygen increased due to oxygen reacting with the growing film. The use of oxygen in the working gas enhanced the crystalline nature of the films. Graphite was deposited on WC substrates by a CO₂ laser-assisted O₂/C₂H₂ combustion-flame method. Two distinct microstructural areas …

Phase Equilibria In Iron Phosphate System, Liying Zhang

Doctoral Dissertations

"The main objectives of this research were to synthesize iron phosphate compounds, study phase equilibria in the iron phosphate system, focusing on the glass forming area, and investigate glass formability and properties based on the liquidus regions. Twelve iron phosphate compounds were successfully prepared and studied in terms of liquidus temperature or decomposition behavior. The liquidus surface of the Fe₃PO₇- Fe(PO₃)₃ system was re-determined and found to be significantly different from that originally presented by Wentrup in 1935. Eutectic points exist at 58.0 mole% Fe₂O₃ (1070⁰C), 42.7 mole% Fe₂O₃ (925°C), and 37.0 mole% Fe₂O₃ (907°C). The latter two eutectic points …

Fluid Flow Related Phenomena And Inclusion Motion In Continuous Casting Strands, Yufeng Wang

Doctoral Dissertations

"To improve the efficiency of the continuous casting process and the quality of its products, this dissertation mainly investigated fluid flow related phenomena and inclusion motion in continuous casting. Mathematical simulation was performed for this purpose. Both a slab caster and a billet caster were investigated. In the study of the slab caster, the application of electromagnetic brake field on the slab mold was evaluated. The results indicated that the magnetic force decelerated the high speed steel jet, stabilized the top fluctuation, and prevented the bias flow inside the mold. The other study of this slab caster involved the fluid …

Characterization Of The Corrosion Protection Mechanism Of Cerium-Based Conversion Coatings On High Strength Aluminum Alloys, William R. Pinc

Doctoral Dissertations

"The aim of the work presented in this dissertation is to investigate the corrosion protection mechanism of cerium-based conversion coatings ( CeCCs) used in the corrosion protection of high strength aluminum alloys. The corrosion resistance of CeCCs involves two general mechanisms; barrier and active. The barrier protection mechanism was influenced by processing parameters, specifically surface preparation, post-treatment, and the use of gelatin. Post-treatment and the addition of gelatin to the coating solution resulted in fewer cracks and transformation of the coating to CeP0₄, which increased the corrosion resistance by improving the barrier aspect of CeCCs. CeCCs were found to best …

Synthesis And Characterization Of Conducting Polymer Nanostructures And Their Application In Sensors, Zhe-Fei Li

Doctoral Dissertations

"A one-step synthesis technique has been used to fabricate sensors by growing polyaniline nanofibers and polyaniline/metal nanocomposites in the active area of an interdigitated electrode array. Polyaniline nanofiber sensors can be fabricated by irradiating an aqueous precursor solution containing aniline, HCl, a metal salt, and ammonium persulfate (APS) with a high pressure Hg lamp. The sensors are ready for operation after polymerization is complete, and no additional processing steps are necessary. These sensors showed faster and more intensity response to various organic vapors than conventional bulk polyaniline sensors due to their larger surface area. A chemisorption model and a diffusion …

Assessment Of The Automotive Stirling Engine, David A. Lawn

Major Papers

The most tantalizing possibility of realizing the efficiency of the 'theoretical' Stirling thermodynamic cycle applied through a practical automotive engine has led to several attempts to develop such a power unit not long after the conclusion of the second world war. These efforts became much more accelerated and of greater interest in the late1970's. With the development of newer exotic alloys and polymers to meet a number of demands and mainly driven by the aerospace and computer hardware industries, never before seen advances have been made achieving stronger, less costly and ease of manufacturing to once difficult and with that …

Rf And Structural Characterization Of Srf Thin Films, A.M. Valente-Feliciano, H.L. Phillips, C.E. Reece, J. Spradlin, X. Zhao, D. Gu, H. Baumgart, D. Beringer, R.A. Lukaszew, B. Xiao, K. Seo

Electrical & Computer Engineering Faculty Publications

In the past years, energetic vacuum deposition methods have been developed in different laboratories to improve Nb/Cu technology for superconducting cavities. JLab is pursuing energetic condensation deposition via Electron Cyclotron Resonance. As part of this study, the influence of the deposition energy on the material and RF properties of the Nb thin film is investigated. The film surface and structure analyses are conducted with various techniques like X-ray diffraction, Transmission Electron Microscopy, Auger Electron Spectroscopy and RHEED. The microwave properties of the films are characterized on 50 mm disk samples with a 7.5 GHz surface impedance characterization system. This paper …

Investigation Of The Thermoelectric Behavior Of Cu-Doped Pbteagxse, Ben Ma

All Theses

Sustainable energy research is currently on the forefront of scientific exploration thus a major effort is devoted to the development of new energy conservation and production techniques. Thermoelectric materials can play a significant part both in energy conservation and energy production via the Seebeck effect (heat to electric power) and the Peltier effect (electricity to cooling power), since they can convert wasted heat to useful electrical energy.
Presented herein are the measured electrical and thermal transport properties and phenomenal analysis of the PbTeAgxSe (x=1.9, 2.0, 2.01) system. First, it would lead to a significant reduction in the thermal conductivity and …

Mining And Civilization, An Illustrated History, Fathi Habashi

Fathi Habashi