Operations Research, Systems Engineering and Industrial Engineering Commons^™

Lean Inventory Management System For Boeing Missile Defense, Danielle Partridge

Industrial and Manufacturing Engineering

Lean inventory management is influential for business. One of the wastes businesses aim to reduce, using lean principles, is inventory. Inventory management provides the essential tools for eliminating extra inventory and cost that is tied up in capital.

Boeing’s Ground Based Missile Defense inventory area was failing at meeting their proprietary lean manufacturing goals. There was a need for an inventory system that included: lean principles, inventory management and user-friendly capability. The goal of this project’s inventory management database process was to minimize inventory investment while still meeting functional requirements. The deliverables for this project met the needs of Boeing’s …

Ergonomic Methods To Improve Safety In The Construction Sector And Reduce Costs, Mona Barjasteh

Industrial and Manufacturing Engineering

Many small construction companies have difficulty providing a safe working environment for their employees because of their lack of resources. There is a need to provide a manual for small construction companies employing 10 or fewer workers with the best ergonomic solutions of the top most common injuries. Accidents in the construction field are very high with nearly 175,00o nonfatal injuries and 1,121 deaths in 2002. The nonfatal cases occur 7.1 times per 100 full time workers, while serious injuries occur 2.8 times per 100 full time workers. This information reveled the importance of focusing on minor injuries in order …

Statistical Quality Control In The Health Care Industry, Roberto Arce

Industrial and Manufacturing Engineering

In recognition to the increased length of stay of discharge patients, deteriorating patient care and staff satisfaction in a emergency department (ED), this project was set to improve these measures without reducing staff, adding new workers, and without increasing the number of beds. Lean methods such as value stream mapping (VSM) formed the basis of the project. This tool helped identify the patient process flow through the (ED) as well as the valued added and non-value added steps of the process. This project describes value stream map development in the emergency department at a community hospital. A current-state value stream …

Development And Assessment Of A Pcb Layout And Manufacturong Laboratory Module In Introductory Electric Circuits For Ee And Non-Ee Majors, Albert Liddicoat, Jianbiao Pan, James G. Harris, Gary Perks, Linda Shepherd

Industrial and Manufacturing Engineering

In standard introductory electric circuits laboratories for electrical engineering (EE) majors and non-EE majors, prototype boards are typically used to construct and test electric circuits. Students typically do not learn how to design and manufacture Printed Circuit Boards (PCB) that are commonly used in more sophisticated design projects and other engineering applications. This paper will present the development and assessment of a PCB layout and manufacturing laboratory module that has been used in introductory electric circuits laboratories for EE and non-EE majors. The feasibility of integrating the new PCB layout and manufacturing module into the electric circuit course will be …

Assessing Curriculum Improvement Through Senior Projects, Jianbiao Pan, Albert Liddicoat, James G. Harris, Linda Shepherd

Industrial and Manufacturing Engineering

Senior project and/or capstone design courses are intended to provide a culminating design experience for students and to demonstrate their understanding of engineering knowledge and their ability to apply that knowledge to practical problems. It is expected that the quality and attributes of students’ senior design projects can be used as a good measure of determining how well the curriculum prepares students to engage in engineering design as well as a measure of faculty teaching and student learning. This paper reports the results of a study designed to assess whether the new computer engineering curriculum implemented at Cal Poly over …

Increasing Production Capacity At A Start Up Biomedical Company, Traci J. Otsuji

Industrial and Manufacturing Engineering

The following senior project was first introduced during a summer internship at a biomedical company called Asthmatx Inc. Asthmatx is responsible for the development and manufacturing of a catheter‐based device for moderate to severe cases of asthma. Upon the approval of FDA, Asthmatx had planned to ramp up their production capacity significantly in order to accommodate the potential growth.

The first step in the process improvement was a facility reconfiguration that involved the adjustment of process sequencing and the implementation of ergonomic catheter channels. Next, time studies were conducted to gain more accurate time standards of the production process. After …

Process Improvement For The Department Of Surgery Sierra Vista Medical Center, Jessica Paz

Industrial and Manufacturing Engineering

This report proposes and analyzes process improvement methods for the Surgical Services Department at Sierra Vista Regional Medical Center. The department currently operates with an average of 25% of elective cases starting on time. This can be attributed to a number of inefficiencies that occur throughout the hospital.

The following Industrial Engineering methods were utilized to improve patient flow:  creation of a data collection system to quantify delays  use of simulation and facility redesign techniques to determine feasibility and benefits of moving towards a surgical center model  development of a user interfaced database to record and analyze …

Police Operations Simulation, Robert Mcgee

Industrial and Manufacturing Engineering

In this report, the author explains the process of creating the Police Operations Simulation, shows step-by-step how it works, and statistically analyzes the results from SLOPD’s own proposed and current schedules. The data-gathering from the department and the simulation itself will receive the bulk of the coverage in this report, followed by sample results from SLOPD and a business plan for future sale to other departments.

Using the given numbers, it appears that the proposed schedule will result in significantly improved coverage for the city of San Luis Obispo. While any increase in the number officers on patrol tends to …

Maintenance Service Request Process Optimization For The Cliffs Resort At Shell Beach, John Birch

Industrial and Manufacturing Engineering

This process optimization project utilizes a new idea to have an Access 2007 database automatically send a text message to a given cellular telephone. The hotel’s maintenance service request process is outdated and inefficient, relying solely on paper and human memory for success. Initiation, tracking, and recording the maintenance service requests need to be automated to optimize this process. The solution is a working database which employs said automation using Access 2007 in combination with a separate program created to facilitate the automatic text messaging. Implementing this database will result in higher customer satisfaction for the hotel.

Polyenvi, Stephen Beard, Josh Engel, Paul Fake, Diego Flores, Alvaro Nunez, Miguel Wong

Electrical Engineering

Poor indoor air quality is a problem that is recognized by the Environmental Protection Agency (EPA) to cause health issues. In order to raise awareness of this problem, this document outlines the construction of a device that economically measures air quality through five metrics: dust, smoke, ozone, humidity, and temperature. The device integrates with a router to provide users access to information about their indoor air quality anywhere over the internet as well as local access to the data via an LCD mounted on the router. By increasing indoor air quality awareness, this device will aid users in making adjustments …

Laser Clean Room Re-Design: A Manufacturing Facility Re-Layout, Jennifer J. Siu

Industrial and Manufacturing Engineering

Alcon’s Laser Clean Room fosters inefficient production practices, is outdated for its current process, and lacking in clear process/product flow. A facility re-design is applied to bring order, efficiency, and optimize flow in the laser production lines.

Deliverables include a new layout that decreases product travel distances and increases productivity as well as an implementation plan and cost/savings analysis. Major design decisions include downsizing the clean room, sorting to find waste and establishing clear process/product flows. The design was implemented within three weeks and results yield 29% reduction of product travel distance, 10.4 hrs/day saved from eliminated gowning time and …

Cable Time Estimation Database, Joshua L. Okerman

Industrial and Manufacturing Engineering

The use of time standards are the basis for a high efficiency system in the manufacturing environment. This project will investigate the process followed to design and develop a database used to calculate accurate cable assembly time standards used for scheduling at General Atomics. This project will then justify the use of the Cable Time Estimation Database, through an economic analysis compared to the current methods applied.

Assessing Living Arrangements In Residential Halls, Romel Penaflor Auza

Industrial and Manufacturing Engineering

Hundreds of thousands of high school graduates head off to college each fall not knowing the environment they'll be living in for the next four years. The factors that predict success in the academic, social, and personal aspect of these freshmen students' lives revolves around one aspect that is often times overlooked. Freshmen students are subjected to the fast paced lifestyle of college and often times they need to feel “at home”. Their personal space becomes a matter that is important to them in relation to their success in the three aspects of academic success, social integration, and personal health. …

Preference Driven University Course Scheduling System, Heather A. Bellardo

Master's Theses

University course planning and scheduling is the process of determining what courses to offer, how many sections are needed, determining the best term to offer each section, assigning a faculty member to instruct each section, and scheduling each section to a timeslot to avoid conflicts. The result of this task has an impact on every student and faculty member in the department. The process is typically broken down into three major phases: course offering planning, faculty assignment to planned course sections, and course scheduling into timeslots.

This thesis looks at each of these phases for the Industrial and Manufacturing department …

The Floating Contract Between Risk-Averse Supply Chain Partners In A Volatile Commodity Price Environment, Mojisola Kike Otegbeye

Dissertations

In this dissertation, two separate but closely related decision making problems in environments of volatile commodity prices are addressed. In the first problem, a risk-averse commodity user's purchasing policy and his risk-neutral supplier's pricing decision, where the user can purchase his needs through contract with his supplier as well as directly from the spot market, are analyzed. The commodity user is assumed to be the supplier's sole client, and the supplier can always expand capacity, at a cost to the user, to accommodate the user's demand in excess of initially reserved capacity.

In the more generalized second problem, both parties …

A Safeguards Design Strategy For Domestic Nuclear Materials Processing Facilities., Jonathan Long

Electronic Theses and Dissertations

The outdated and oversized nuclear manufacturing complex within the United States requires its transformation into a smaller, safe, and secure enterprise. Health and safety risks, environmental concerns, and the end of the Cold War have all contributed to this necessity. The events of September 11, 2001, emphasized the protection requirements for nuclear materials within the U.S. as well as abroad.

Current Nuclear Safeguards regulations contain minimal prescriptive requirements relating to the design of new production facilities. Project management and engineering design guides require that design documents contain specific and measureable statements relating to systems requirements. The systems engineering process evaluates …

'Transfer Effect Study Of A Virtual Borescope In Training Aircraft Maintenance Technicians', Melissa Dorlette Paul

All Theses

The Federal Aviation Administration (FAA) has acknowledged training as an important tactic to improve the trustworthiness of inspection. This study was conducted to test the transfer of the skills learned with a simulator into the real world. For this purpose, data from seventeen students in the AMT program of Greenville Technical College was analyzed. Objective data was taken to assess the group's performance on the simulator after each session of training. The comparison between two groups was made using objective data, collected while the subjects went through a test on a real engine and using the real borescope, and subjective …

Optimizing Green Sand Properties Of Fluidized Sand From Aeration And Developing New Green Sand Testing Technique, Ananda Mani Paudel

Dissertations

Aeration sand filling is a new molding technique in foundry. Using this technique, sand with smooth flow can be filled in any orientation and shape using low-pressure air. This is not possible by conventional gravity and high-pressure blow filling techniques. Aeration was introduced as an energy-efficient and environmentally- friendly sand molding technique. In addition, aeration has its niche on quality of molds it could produce. Friability, one of the crucial green properties for the quality mold was significantly low in aeration in comparison to the gravity and high-pressure blow filling. The fluidization action in aeration acted upon the sand clay …

A Decision Model For Nurse-To-Patient Assignment, Ilgin Acar

Dissertations

A critical consequence of the current nurse shortage in the US may be an increase in the workloads on hospital nurses. Heavy workloads have been identified as a major cause of job dissatisfaction among hospital nurses and may ultimately lead to a reduction in the quality of patient care. A focus on the balancing of the workload among scheduled nurses through patient assignments can help to alleviate the chance of assigning excessive workloads to one or more nurses during a shift. Nurse-to-patient assignment, the final stage of the nurse planning was the main intention of this study. It is reasonable …

Optimum Failure Truncated Testing Strategies, Erik Kostandyan

Dissertations

Accumulated fatigue damage on mechanical components due to random stress loads eventually causes failure. Therefore products with lower failure rates are more desirable. Testing mechanical components for their intended purpose under predetermined working conditions is a common practice used by industries to prevent failures. Fatigue tests are categorized as Time Truncated or Failure Truncated, known in the literature as Type I and Type II tests, respectively. In failure truncated tests, the mechanical components are tested until the desired number of results is obtained. The parameters of a typical failure truncated test include the capacity of the test facility, the actual …

Maximizing Throughput Using Dynamic Resource Allocation And Discrete Event Simulation, Gregory Gunn

All Theses

This research studies a serial two stage production system with two flexible servers which can be dynamically assigned to either station. This is modeled using discrete event simulation and more specifically the Arena software package by Rockwell. The goal is to determine dynamic allocation policies based upon the inventory level at each station to maximize the throughput of finished goods out of the system. This model adds to previous work by including actual switching time. The effect of the pre-emptive resume assumption is gauged, and the effectiveness of the OptQuest optimization package is also tested. Studies are conducted to determine …

The Use Of Factor Analysis In The Development Of Hand Sizes For Glove Design, Trevor M. Mclain

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Factor analysis was used to develop a more detailed description of the human hand to be used in the creation of glove sizes; currently gloves sizes are small, medium, and large. The created glove sizes provide glove designers with the ability to create a glove design that can provide fit to the majority of hand variations in both the male and female populations. The research used the American National Survey (ANSUR) data that was collected in 1988. This data contains eighty-six length, width, height, and circumference measurements of the human hand for one thousand male subjects and thirteen hundred female …

Evaluation Method For Strategic Investments, Olabode Alabi

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Real Options Analysis (ROA) has become a complimentary tool for engineering economics. It has become popular due to the limitations of conventional engineering valuation methods; specifically, the assumptions of uncertainty. Industry is seeking to quantify the value of engineering investments with uncertainty. One problem with conventional tools are that they may assume that cash flows are certain, therefore minimizing the possibility of the uncertainty of future values. Real options analysis provides a solution to this problem, but has been used sparingly by practitioners. This paper seeks to provide a new model, referred to as the Beta Distribution Real Options Pricing …

Tracking Of Bone Mass And Density During Childhood And Adolescence, Heidi J. Kalkwarf, Vicente Gilsanz, Joan M. Lappe, Sharon Oberfield, John A. Shepherd, Thomas N. Hangartner, Xangke Huang, Margaret M. Frederick, Karen K. Winer, Babette S. Zemel

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Context: Whether a child with low bone mineral density (BMD) at one point in time will continue to have low BMD, despite continued growth and maturation, is important clinically. The stability of a characteristic during growth is referred to as “tracking.”

Objective: We examined the degree of tracking in bone mineral content (BMC) and BMD during childhood and adolescence and investigated whether tracking varied according to age, sexual maturation, and changes in growth status.

Design: We conducted a longitudinal study with measurements at baseline and annually for 3 yr.

Setting: The Bone Mineral Density in Childhood Study was conducted at …

Using Sports Coaching Techniques To Enhance Project Based Learning Instruction, Lizabeth Schlemer, Faith Mimnaugh

Industrial and Manufacturing Engineering

As instructors attempt to apply project based learning as a preferred pedagogy for many aspects of engineering education, countless questions are raised. For instance, how do instructors assess individual performance in a team based environment? How do instructors prepare students for the culminating presentation or report? How do instructors develop the students individually? After reviewing literature on both project based learning and exceptional coaching, we have found that much can be learned from John Wooden, Phil Jackson and other coaches. This paper will organize some of the best practices in sports coaching and draw parallels that will enhance student learning …

Gerber Project For Lockheed Martin, Andrew Callahan, Sean Lawyer

Industrial Technology and Packaging

Lockheed Martin, the world’s premier aerial combat vehicle manufacturer was pressed to find an eco-friendly way to package their impregnated epoxy. In the current system, the epoxy would be cut on the Gerber table to a pre-determined length and then sandwiched inside of two corrugated fiberboard sheets for storage inside of a freezer. The current process was not only labor intensive, but the corrugated fiberboard had to be disregarded after one use. In conjunction with the Cal Poly San Luis Obispo Packaging program and Melmat Incorporated, we were able to find a corrugated plastic substrate to replace the currently non-reusable …

Height Adjustment In Assessing Dual Energy X-Ray Absorptiometry Measurements Of Bone Mass And Density In Children, Babette S. Zemel, Mary B. Leonard, Andrea Kelly, Joan M. Lappe, Vicente Gilsanz, Sharon Oberfield, Soroosh Mahboubi, John A. Shepherd, Thomas N. Hangartner, Margaret M. Frederick, Karen K. Winer, Heidi J. Kalkwarf

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Context: In children, bone mineral content (BMC) and bone mineral density (BMD) measurements by dual-energy x-ray absorptiometry (DXA) are affected by height status. No consensus exists on how to adjust BMC or BMD (BMC/BMD) measurements for short or tall stature.

Objective: The aim of this study was to compare various methods to adjust BMC/BMD for height in healthy children.

Design: Data from the Bone Mineral Density in Childhood Study (BMDCS) were used to develop adjustment methods that were validated using an independent cross-sectional sample of healthy children from the Reference Data Project (RDP).

Setting: We conducted the study in five …

Axle Assembly Takt Time Change, Punit Shivji

Industrial and Manufacturing Engineering

The Toyota managed New United Motor Manufacturing Inc. automotive plant is currently going through difficult economic times. To prepare for future production demands, the plant will need to decrease production output and maintain a lower volume of vehicles produced with a high level of quality and efficiency. This project will take on the reorganization of the rear axle assembly lines and the departments that are involved to ensure a cost effective, efficient, and safe approach in manufacturing Toyota's Tacomas. Toyota recommends the Toyota production system as well as any knowledge and experience obtained from previous jobs and coursework to be …

Analysis Of An Economic Order Quantity And Reorder Point Inventory Control Model For Company Xyz, Jose L. Gonzalez, Daniel Gonzalez

Industrial and Manufacturing Engineering

As a result to today’s uncertain economy, companies are searching for alternative ways to stay competitive. In which, Company XYZ has been faced with an ineffective forecasting method that has lead to multiple product stock outs. The issue faced has caused sales loss as well as profit loss, which companies can not afford to lose if they want to stay competitive. This project goes through the process of analyzing the company’s current forecasting model and recommending an inventory control model to help them solve their current issue. As a result, an Economic Order Quantity (EOQ) and a Reorder Point was …

Facility And Database Design For The Research Development Center, Nicholas J. Mehas

Industrial and Manufacturing Engineering

The purpose of this project is to create a new facility and database design to replace the current Research Development Center located on the campus of California Polytechnic State University San Luis Obispo and the database in use at the facility. Currently the Research Development Center is a condemned building and the database lacks up-to-date technology. The project will develop new designs for both, based on concurrent engineering. The outcome of the project will be a new design for a new building that increases capacity and capability; a new database design that integrates newer technologies and methods for tracking tools.