Other Mechanical Engineering Commons^™

Reflect To Connect, Sophia Rae Guzules

Liberal Arts and Engineering Studies

Engineering statics is an important course and a prerequisite for many subsequent courses for many engineering majors. It is often students’ first exposure to technical engineering sciences. Most statics concepts are addressed in ways disconnected from students’ prior experiences and interests. Utility Value Interventions (UVIs) have been employed in fields like biology and chemistry to help students connect concepts in class and their lives outside the classroom. However, UVI usage in engineering so far has been limited. In this Senior Project paper, I will describe the process that the team Critical Research in Engineering and Technology Education (CREATE) and I …

Callaway Measurement Device, Andre S. Fisher, Roman Hays, Blake Sousa, Grant Gabrielson

Mechanical Engineering

The purpose of this document is to illustrate the Callaway Measurement Device senior project from start to finish. The challenge given to the team was to update and improve a gauge used by Callaway employees to measure the loft, lie, and face angle of their full spectrum of golf clubs. Once the team understood how the pre-existing gauge operates, the team conducted background research into other technologies that could improve the gauge. The team decided to digitalize the device amongst other tweaks to reduce error. Because the CAD files were not available for the pre-existing device, the team began reverse …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Novelty Ice Cream Assembly Prototype, Mason Sylvester, Logan Williamson, Alvaro Martinez, Adin Gilman-Cohen

Mechanical Engineering

Cool Beans USA is a novelty ice cream startup company founded by Keith Zachow. In the winter of 2022, our team began working with Mr. Zachow to develop a machine to automate parts of the production process for his product. This product consists of two hemispherical ice-cream cone shell halves filled with soft serve ice cream and pressed together. The assembled pods are around the size and shape of a small walnut and are intended to be sold in stores as a frozen finger food. At the time of project inception, this product was in its early stages and was …

Baby Soothing Device, Grace Kalene Mekrut, Matteo Gozzini, Miles Angel Ibarra, Christian Joel Roberts

Mechanical Engineering

This document is the official final design review for the Baby Soothing Device. This product is intended to help families sleep throughout the night by allowing a baby to be soothed back to sleep without constant and direct parental interaction. It is maintained by Mechanical Engineering students at California Polytechnic State University, San Luis Obispo for Dustin Yoder, the project sponsor. The purpose of this document is to present the design process from ideation to finished design in great enough detail that its manufacturing procedure may be replicated if desired. This document further explains all the research, testing, and benchmarks …

Mono Ski Trainer, Alexander Scott Hinerman, Shayla Anne Schoensee, Carson Rinkenberger, Barrett L. Osborne

Mechanical Engineering

The intent of this Final Design Report document is to provide the final design of a mechanical engineering senior project to our client and user Ethan Scott. The aforementioned project is a mono ski at-home trainer carried out by a group of students attending California Polytechnic State University, San Luis Obispo over one academic year. This document contains the previously shared reports Statement of Work (SOW), Preliminary Design Review (PDR), and Critical Design Review (CDR) that provide background and details of our team’s design process to reach our final design. The as-built design and evaluation is described in the Final …

Bongoties Tying Machine Design, Zachary Stednitz, Tori Bornino, Jackson Mclaughlin, Shea Charkowsky

Mechanical Engineering

BongoTies are a reusable tool for cable management or general fastening, consisting of a strong rubber band attached to a bamboo pin. BongoTies is a company founded by our sponsor Tim Petros that sells its product on a variety of popular shopping sites, such as Amazon and eBay. Currently, the assembly process is to hand-tie the rubber band to the pin for every BongoTie. This is too slow to keep up with demand, requires a skilled worker with good dexterity, and can cause pain or injury if the rubber band snaps back onto the worker’s fingers. In this senior project …

Interactive Lego Girl Scout Arm, Chris Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …

Galilean Cannon, Mariah Kirkham, Marcus Beloney, Jonas Honeyman, Joshua Pratt

Mechanical Engineering

This comprehensive report details our team’s senior capstone design project, which involved the design, construction, and installation of a Galilean Cannon exhibit—a linear momentum experiment involving rebounding balls—for the San Luis Obispo Children’s Museum.

This report is split into four parts, as follows. Part One describes the needs of our sponsor and target market, as well as background research on the concept. Part Two details the ideation, decision making, and proofing process leading to our Preliminary Design concept. Part Three discusses the preliminary analysis and plans for the final prototype. Part Four describes construction and testing of the operational exhibit …

Tholos - Eva Sample Location Calibration Device, James Verheyden, Kat Gipson, Julia Rios, Ben Trust

Mechanical Engineering

To support NASA’s upcoming Artemis missions, an extravehicular activity (EVA) photometric calibration scale was developed to replace the Apollo-era Gnomon device. The Gnomon was a gimbaled stadia rod mounted on a tripod which provided color and reflectivity photo calibration, vertical orientation, and solar shadow direction, to include in photos of lunar geologic samples and features. With over 50 years of innovation since the first Gnomon deployment on Apollo 11, this redesign of the photometric calibration scale will support NASA’s missions in the modern day. The Tholos™, named after the ancient Greek repository of standardized measures, consists of a quadrupedal design …

Demonstration Triple Spool Turbine And Controls, Synnovea Alaina Wood, Marco Eston Salguero, Michael Bruce Megna, Wyatt Scott Conner

Mechanical Engineering

The demonstration triple-spool turbine and controls project consisted of the conceptualization, design, analysis, build, and test of a demonstration model of three concentric driveshafts, such as those used in conventional turbofan (or power generation turbine) engines. Specifically, our team focused on building a basic, portable, mechanical model of such a driveshaft assembly, while also developing the backend firmware/control and user interface software used to control it. This model was developed with the initial intent of use in the Cal Poly engines lab with a goal of remotely controlling the motors driving the driveshaft model by means of a USB cable …

Evaluating The Effects Of Granulated Rubber And Glass Fibers In Polymer Concrete As A Structural Material For Wafer Grinding Machines, Kevin Gabriel Kuehn, Philip Randall Streeter

Materials Engineering

Polymer concrete is a composite material used to replace cast iron and steel in wafer grinding machines for vibration damping. During the grinding and lapping processes of manufacturing silicon wafers, excessive vibrations may cause subsurface damage which requires additional polishing and reduces yield. Nine compositions containing various levels of granulated rubber and glass fibers were manufactured. CRM WRF-10 granulated rubber was examined at 0%, 5%, and 10% and Corning Cem-Fil glass fibers were added at 0%, 0.5%, and 1% by weight. Smooth-On EpoxAcast 690 epoxy resin was held constant at 16% for each composition. Crushed granite aggregate from Martin Marietta, …

Heating Lanyard To Warm Body Core, Cole Bunker, Spencer Alonge, Tyler Elsom, Matthew Hyland

Mechanical Engineering

Calculated Industries, a company that specializes in construction products headquartered in Carson City, Nevada, has sponsored the Heating Lanyard to Warm Body Core senior project. The objective of the project was to design and manufacture a body core heating device that will be used by construction workers to keep warm in cold environments. The goal is to create a device that is safe, comfortable, and temperature controllable. Our team consists of four mechanical engineering students at California Polytechnic State University, San Luis Obispo. Research was performed to analyze current products in the market, analyze how to best provide heat to …

Shallow-Water Wind Turbine Foundation, Andrew Walker, Nico Nani, James Cusanelli, Zachary Dunkelberger

Mechanical Engineering

Over the 2021-2022 academic year, we, the Shallow Water Wind Turbine Foundation senior project team, designed, manufactured, and tested a fixed bottom, sand mounted turbine foundation for the Cal Poly Wind Power Club’s Collegiate Wind Competition turbine. The foundation was restricted to certain material, installation, and geometric constraints outlined in this report, and needed to support the turbine under operating conditions including 22 m/s wind speeds. The design was analyzed using primarily a bearing capacity geotechnical analysis to determine final geometry and weight. The foundation was then manufactured using welded, custom carbon steel parts.

The foundation was inspected for geometric …

Development Of A Body Weight Reduction Algorithm In Micro-Gravity Treadmills™, Alexander Hibbert

Master's Theses

Boost Treadmills™, a company specializing in the use of differential air-pressure (DAP) technology in the realm of exercise and rehabilitation, is developing their second-generation micro-gravity treadmill™ named the Boost 2. This machine will allow individuals in all types of fitness environments to move and exercise at a fraction of their normal body weight, reducing the impact forces on lower body extremities and allowing for accelerated returns to activity.

The purpose of this thesis was to create an algorithm to be implemented on the Boost 2 that related the percentage of body weight reduction of a user to a required pressure …

Cal Poly Fluid Power Vehicle Challenge 2022, Sangmin Sung, Eddy Rodriguez, Travis Welch, Jeremy Baechler, Kevin Pauls

Mechanical Engineering

In this report, the Featherweight Cycles design team puts forth the scope and overview of their design project, discusses background research and competitor analysis, and presents the project’s final design and manufacturing plans. The overall goal of this project is to fabricate and compete in the Fluid Power Vehicle Challenge, hosted by the National Fluid Power Association. To better define the design process, the team researched previous year’s designs from Cal Poly, as well as winning designs from the last two years to form a baseline of knowledge about competing schools’ designs. After researching multiple design paths, Featherweight Cycles chose …

Mechanical Horse Project, Hernan Ramirez Resendiz, Ben Apt

Mechanical Engineering

This document outlines our senior design project for the Cal Poly Mechanical Engineering Department on behalf of Jack’s Helping Hand. As a team of two Mechanical Engineering students, we developed a structure that can support a rider and can move in three degrees of freedom to model the gait patterns of a horse. This senior project will be continued by another group that will focus on electronics and implement the motors that will induce motion on the structure that our team has built. We collected baseline data by attaching an iPhone to a horse and used that motion to compare …

Effect Of Indentation On Sandwich Composite Structure Mechanical Behavior, Marius V. Jatulis

Master's Theses

Composite sandwich structures are prevalent in engineering applications where high strength to weight ratios are critical. A composite sandwich includes the addition of a core material between two composite face sheets to increase ultimate stress in compression and bending loading cases. The performance of many composite sandwich structure configurations is well understood in the undamaged case. This analysis examines a type of damage, low velocity indentation, and determines the effect on mechanical behavior. The scope of the analysis includes manufacturing sandwich composite structures, creating indentation in the composite, and testing the sandwich composite structure. The mechanical behavior of the composite …

Produce Sorting Aid, Annica Navarro, Jessie Boucher, Natalie Roberts, Teng Lee

Mechanical Engineering

This Final Design Review (FDR) document intends to define the details of the Produce Sorting Aid senior project–selected by four mechanical engineering students, working under the team name Team W24. The Alameda County Community Foodbank (ACCFB) sorts bulk produce into bags or boxes for distribution to people in need of food. However, the current process is not ergonomic, time efficient, or safe for the volunteers at the ACCFB. The scope of the senior project is to design a mechanism that is ergonomic, time efficient, and safe for the volunteers to lift heavy produce and distribute the produce into bags ready …

W22 Landing Gear And Door Uplocks Final Design Review (Fdr), Jason Szeto, Garrett Donovan, Christopher Edward, Kevin Lee

Mechanical Engineering

This Final Design Review report outlines the senior project sponsored by General Atomics Aeronautical Systems, Inc., to design an unmanned aerial vehicle landing gear uplock and door locks. The main goal of the project is to create a proof-of-concept uplock that does not operate on hydraulic power, has minimal moving parts, and can support the weight, vertical acceleration and aerodynamic loads on the landing gear or doors. The document covers the background research, design specifications, design selection process, justifications, manufacturing, and verification of the functional prototype.

Compact In-Rack Dielectric Immersion Cooling System, Salvador Landeros Jr, Joshua M. Hannaman, Marshall D. Reid

Mechanical Engineering

The Compact Dielectric Cooling team consisting of Josh Hannaman, Marshall Reid, and Salvador Landeros worked with Aria Technologies to create a thermal management system for data centers that can easily implement liquid cooling into current infrastructure for high density computing servers. The project was to design, build, and test a compact immersion cooling system for a senior project at California Polytechnic State University – San Luis Obispo. Immersion cooling is a liquid-cooling process that involves the immersion of electrical IT equipment and the removal of heat from the hot IT components using dielectric liquid. The goal was to build a …

Testing And Characterization Of Polymer Laminates For Swelling, Absorption, And Cracking, Matthew W. Carlson

Master's Theses

A polymer laminate consisting of multiple layers of proprietary blends of Ethylene Vinyl Alcohol (EVOH) and Thermoplastic Polyurethane (TPU) and used in the construction of air bladders was evaluated for hygroscopic effects driving delamination and multiple layer fragmentation. These air bladders are observed to suffer delamination during a manufacturing process that involves immersion in an alcohol/water solution. A plausible underlying mechanism is differential swelling and absorption by the laminate constituents. Both room and elevated temperature swelling tests were carried out to find the absorption and swelling coefficients of the constituents. These coefficients served as input into a Finite Element Analysis …

Nasa Micro-G Next Challenge: Sample Container Dispensing Device, Kristin G. Kraybill-Voth, Kelsey L. Mickelson, Oscar D. Popravka

Mechanical Engineering

This Final Design Review (FDR) report outlines a Cal Poly San Luis Obispo senior design project developing a sample container dispensing device for NASA Johnson Space Center’s Micro-g NExT design challenge, a competition for university students. NASA aims to bring the first woman and next man to the moon through the Artemis missions beginning in 2024. The Micro-g NExT 2021 challenges focus on developing equipment which will support the Artemis mission, where Astronauts will conduct extensive geological sampling to further the scientific understanding of the moon. Our team designed, built, and tested a device that holds sample bags as they …

Adapted Tricycle 2021, Carolyn Graven, Daniel Coleman, Sebin Cho, Farhan Khan

Mechanical Engineering

This document describes and outlines the details of the senior project completed by a team of four mechanical engineering students in their final year at California Polytechnic State University, San Luis Obispo. The team worked with Linda Wolff at California Children’s Services to reach their main goal: to create an exercise tricycle that can be used by Savannah. Savannah is a young adult, and she needs to be able to steer, brake, and power the tricycle using almost entirely her core muscles. Over the course of the project, the team worked to design and build a safe and functional tricycle …

F34 Beekeeper Assist, Kyle Ladtkow, Javier Guerra, Jose Velazquez, Ryan Heryford

Mechanical Engineering

Alejandro Jauregui is a veteran who now works as a commercial beekeeper. He lost both of his legs during his service. While his current prostheses allow him to fully complete his work, he has found that inspection of the bee boxes causes him severe hip and back pain. Bee box inspection is a critical task for beekeeping, especially since he maintains about 200 hives every day. Our senior project team was tasked with designing and building a device that would help him move the top bee box out of the way to allow for inspection. We performed preliminary research into …

Design And Implementation Of A Modular Human-Robot Interaction Framework, Michael J. Juri

Master's Theses

With the increasing longevity that accompanies advances in medical technology comes a host of other age-related disabilities. Among these are neuro-degenerative diseases such as Alzheimer's disease, Parkinson's disease, and stroke, which significantly reduce the motor and cognitive ability of affected individuals. As these diseases become more prevalent, there is a need for further research and innovation in the field of motor rehabilitation therapy to accommodate these individuals in a cost-effective manner. In recent years, the implementation of social agents has been proposed to alleviate the burden on in-home human caregivers. Socially assistive robotics (SAR) is a new subfield of research …

Monte Carlo Stack-Up Tolerance Analysis Of The Hybrid Rf/Optical Antenna Edge Sensors, Kara Hewson

Master's Theses

The Deep Space Network (DSN), located at the Jet Propulsion Laboratory (JPL), is developing an RF/Optical Hybrid Antenna. This antenna concept will support the reception of high-bandwidth optical deep-space communications with simultaneous support of conventional RF uplink and downlink. The optical system on the antenna consists of sixty-four hexagonal mirrors positioned to form a spherical aperture. To align the mirrors, a Position Opto-Electronic Metrology Sensor (POEMS) system is used to measure the position of each mirror relative to one another. The POEMS system consists of a sender called a collimator, which sends collimated light to the receiving component, called a …

Adjustable Head Tube Angle Headset, Glenn Petersen, Ben Harper, Josh Martin, Dylan Prins

Mechanical Engineering

This final design review report describes the design, manufacture, and test process of a bicycle headset capable of quickly and easily adjusting the effective head tube angle. The evolution of mountain bike geometry has forced bike designers to compromise between climbing and descending performance when choosing a head tube angle. A headset capable of quickly adjusting the effective head tube angle would allow riders to optimize their bike’s geometry for different stages of riding. This report details the research, idea generation, concept development and selection, design, manufacturing, and testing of our adjustable head tube angle headset.

Bicycle Headset With Adjustable Spring Rate, Andrew W. Drees, Jonah Masumoto, Camden R.S. Boshart, Matthew B. Mounteer

Mechanical Engineering

Fork flop can play an important role in the performance of a mountain bike. This phenomenon of fork flop is known as the tendency that the front wheel of a bike wants to flop over to one side when moving slowly. The fork flop experienced on a bicycle changes with the geometry of the bike, but our team sought to change the fork flop experienced through an adjustable internal spring design that attaches to the bicycle instead. From our research, we decided to utilize torsion springs as the method for mitigating fork flop. We also decided to use load cells …

3-Axis Reaction Wheel System For Cubesats, Alexandra Mae Lee, Daniel Leon, Christopher Pablo Casillas, Rose Mccarver

Mechanical Engineering

Reaction wheels are a common, but expensive, component used in CubeSats, that can accurately position a satellite using an imparted momentum (or impulse) from a rotating flywheel to adjust a satellite’s attitude. This document serves as the final design review and report for the 3-Axis Reaction Wheel Senior Design Project in the Mechanical Engineering Department of California Polytechnic State University, San Luis Obispo. The goal of this project is to produce a functional, low-cost 3-axis reaction wheel system based on previous research done by a master’s student at Cal Poly to be implemented in future CubeSats in the Cal Poly …