Other Mechanical Engineering Commons^™

Solar Array Suspension Mechanism Final Design Report For Atk Space, Alex Gould, Randon Kruse, Jeremy Graul, Patrick Barney

Mechanical Engineering

The purpose of this project is to improve the existing Solar Array Suspension Mechanism used by ATK Space for the manufacturing and testing of deployable solar arrays. The current system requires too much time to operate and has too many removable parts that may fall and damage the solar arrays. Through the design and verification process the team successfully constructed a quick connecting suspension mechanism that requires no tools to use and has no removable parts. The final design includes the existing force gauge and large adjustment bars used by ATK Space with the addition of a compression spring adjustment …

Cal Poly Formulasae Engine Development, Matthew Ales, Rafael Mendoza, Mitchell (Mitch) Thomas, Leon Vinokurov

Mechanical Engineering

This project, engine development, was sponsored by Cal Poly FormulaSAE. The FormulaSAE team proposed this project in order to have a more reliable and more powerful engine for their car, to improve their overall performance at their competition. The baseline output of the engine is 37 hp and 24 lb-ft of torque. The goal of this project was to increase the output to 45 hp, to meet requirements determined by a trade study. We planned to increase the engine’s output using several strategies.

We evaluated all potential design decisions using a Ricardo WAVE model. Ricardo WAVE is a software tool …

Composite Suspension For Formula Sae Vehicle, Reid Olsen, Andrew Bookholt, Eric Melchiori

Mechanical Engineering

This senior project report describes how a redesign of the 2008 Cal Poly Formula SAE vehicle's suspension components was conducted using carbon fiber components.

Water Conservation Device, Michael Eichermueller, Michael (Mike) Moren, Florian Liefhold, Philipp Von Vopelius, Christoph Wagner, Tommy Stendel, Jacob Venzor

Mechanical Engineering

The Water Conservation Project (WCP) is a design concept to reduce the water consumption on startup of a shower. Every time a shower is started with a conventional tank water heater, approximately 7.5 liters of cold water is flushed down the drain without being used before the hot water reaches the faucet. For a city the size of San Luis Obispo, this amounts to approximately 121 million liter of water per year. The main goal of this project was to devise a way to conserve the cold water that is contained in the hot water pipes before every shower. Ultimately, …

Equine Hoof Block, Aaron Murano, Jason Smith

Mechanical Engineering

No abstract provided.

Improved Commuter Rail Workstation Table Through Crash Energy Management, Trevor Ness, Brandon Baker

Mechanical Engineering

Workstation tables in commuter rail trains have been identified as an area for improving passenger safety during train collisions. The goal of this senior project was to create such a table using a composite sandwich structure designed to safely absorb energy. Testing of previous table designs was used to establish engineering specifications for the static loading, work surface durability, and impact performance requirements of the new table. Analytical and finite element models were used to analyze new concepts until a design was achieved that could meet all specifications. The tabletop developed consists of a crushable aluminum honeycomb core with fiberglass …

Adapted Paddle Launch Vehicle, Duane Menton, Erik Granstrom, Matthew Resendez, Shannon Crilly

Mechanical Engineering

No abstract provided.

Flying Blanket, Keane Daquioag, Ryan Grable, Eric Reynolds, Kaitlin Spak

Mechanical Engineering

This report contains the design plan for PolyNet Design’s Senior Design Project. The PolyNet Design team comprises four mechanical engineering seniors who created a prototype for Raytheon Missile Systems. The overall goal of this project was to create a system that will launch a blanket from a packaged and folded state to an unfurled state and then securely wrap the blanket around a target. The team began with five initial concepts, and chose the Four-Rod model as their first construction concept. Construction of the Four Rod model evolved through several design iterations. The team tested the final prototype extensively, using …

Cal Poly Sit Ski: Final Report, Marc Bergreen, David Bydalek, Ross Gompertz

Mechanical Engineering

The purpose of this project was to design, build, and test a Sit Ski for the US Adaptive Ski Team. The design is for Mr. Marlon Shepard, a new competitor on the Ski Team, who is in need of a new racing sit ski. Some of the top design priorities include reduced weight, increased rider comfort, and increased durability over existing designs. With these design considerations in mind, our team from Cal Poly designed, built and tested a cross country sit ski in June 2010 at the mechanical engineering senior project expo. The project was sponsored by a National Science …

Callaway Golf: Variable Curved Impulse Sealer, Justin Cook, Ben Jones, Sean Reynolds

Mechanical Engineering

No abstract provided.

Pump Sequencing Optimization, John S. Allan, Kyle J. Nekimken, Spencer B. Weills

Mechanical Engineering

The purpose of this document is to demonstrate the design, production, and testing of optimum pump sequencing logic for variable frequency drive (VFD) pumps in commercial heating ventilating and air conditioning (HVAC) systems. The product will be developed by Pump Efficiency Solutions (PES), which is a group of Cal Poly students working on their senior project. The product is being developed for Trane, an industry leader in large scale HVAC systems. MATLAB™, Microsoft Excel, Pump System Improvement Modeling Tool™ (PSIM), and fluid mechanics hand calculations were used during software development. Next, we converted the program into Trane’s graphical programming language …

Supermileage Team - Urban Concept Competition Vehicle Chassis Design Report, Andrew Allport, Kevin Braico, Kevin Charles, George Kyi, William Lai

Mechanical Engineering

This research and design project was proposed by the Cal Poly Supermileage team. They have requested for our team to design an Urban Concept car, a new category of vehicles to compete for fuel efficiency in the Shell Eco-marathon in 2010. The primary focus of our team is in the design and construction of a chassis the Supermileage team can use for the 2010 competition in Fontana, CA. This design must meet dimensional and functional requirements set by Shell while being designed to maximize efficiency in the competition.

There were various chassis concepts under consideration that would possibly work for …

Broccoli Floret Cutter: Gold Coast Packaging, Inc., Sean Stamm, Walter Salguero, Felipe Gomez Jr, Ruben Duenas

Mechanical Engineering

No abstract provided.

The Next Generation Router System Cooling Design, Garrett A. Glover

Master's Theses

Advancements in the networking and routing industry have created higher power electronic systems which dissipate large amounts of heat while cooling technology for these electronic systems has remained relatively unchanged. This report illustrates the development and testing of a hybrid liquid-air cooling system prototype implemented on Cisco’s 7609s router. Water was the working fluid through cold plates removing heat from line card components. The water was cooled by a compact liquid-air heat exchanger and circulated by two pumps. The testing results show that junction temperatures were maintained well below the 105°C limit for ambient conditions around 30°C at sea level. …

Hole-Type Aerospike Compound Nozzle Thrust Vectoring, Stanley Ikuo Beebe

Master's Theses

Compound aerospike nozzles were designed and tested as part of an ongoing

experimental study to determine the feasibility of thrust vectoring an aerospike

nozzle with the addition of a secondary port. Earlier phases of the study have

indicated that a compound aerospike nozzle could provide sufficient thrust

vectoring. The addition of a hole-type secondary port was found to provide

effective thrust vectoring.

Experiments were carried out to determine the effects of secondary port size,

secondary port inlet geometry and compound aerospike nozzle chamber

pressure. Results show good predictability, axisymmetric flow, and emphasize

the importance of a radius on secondary port …

Design, Construction And Evaluation Of A Multi Layered Solar Distillation Prototype, Arlen A. Flanagan

BioResource and Agricultural Engineering

Water is arguably the most important resource to any individual; especially in areas of deserts and open oceans where drinkable water suppliers are scarce. The prototype Solar Desalination Unit allows normally undrinkable water to be distilled into a potable source with minimal inputs. The unit’s main power source is focused sunlight to thermally heat water inducing evaporation which is then condensed and collected. While solar desalination has been around for many years, lately more complex designs have been investigated in order to increase yields and efficiency. This paper focuses on the design, construction and testing of a Multi-Plate Solar Desalination …

The Magic Atm, Amber Iraeta, Jason Sy, August Brower

Mechanical Engineering

No abstract provided.

Temperature Influence And Heat Management Requirements Of Microalgae Cultivation In Photobioreactors, Thomas Hagen Mehlitz

Master's Theses

Microalgae are considered one of the most promising feedstocks for biofuel production for the future. The most efficient way to produce vast amounts of algal biomass is the use of closed tubular photobioreactors (PBR). The heat requirement for a given system is a major concern since the best algae growth rates are obtained between 25-30 °C, depending on the specific strain. A procedure to determine temperature influence on algal growth rates was developed for a lab-scale PBR system using the species Chlorella. A maximum growth rate of 1.44 doublings per day at 29 °C (optimal temperature) was determined. In addition, …

Harvesting Human Exercise Power At The Cal Poly Rec Center: Exercise Bike Power Generator Ii, Jared Rounsevell, Claire M. Shubert, Matthew Snitowsky, Andrew Wong

Mechanical Engineering

The overall goal of this project is to create a workable system to harvest the power generated on exercise bikes at the Cal Poly Rec Center so that the electricity produced can eventually be sent to the power grid. Our part of the project will focus on the mechanical harvesting of this power with the goal of using the product to run the Morningstar ProStar 12V 30 amp charge controller available from the 2007 project. Eventually, the power produced could be fed to the grid in the appropriate form. The finished result of this project should be marketable to exercise …