Mechanical Engineering Commons^™

Singular Superposition/Boundary Element Method For Reconstruction Of Multi-Dimensional Heat Flux Distributions With Application To Film Cooling Holes, Mahmood Silieti, Eduardo Divo, Alain J. Kassab

Publications

A hybrid singularity superposition/boundary element-based inverse problem method for the reconstruction of multi-dimensional heat flux distributions is developed. Cauchy conditions are imposed at exposed surfaces that are readily reached for measurements while convective boundary conditions are unknown at surfaces that are not amenable to measurements such as the walls of the cooling holes. The purpose of the inverse analysis is to determine the heat flux distribution along cooling hole surfaces. This is accomplished in an iterative process by distributing a set of singularities (sinks) inside the physical boundaries of the cooling hole (usually along cooling hole centerline) with a given …

High Temperature Heat Exchanger Annual Report, Anthony Hechanova

Publications (NSTD)

Objectives

• Identify candidate materials for heat exchanger components.

• Test candidate materials for heat exchanger components.

• Design critical components in the interface between the reactor and hydrogen production plant and within the sulfur iodine thermochemical process.

• Fabricate prototypical components.

• Test prototypical components.

International Energy Agency Bestest For Ground Coupled Heat Transfer, Joel Neymark, Ron Judkoff, Michael Crowley

Reports

The objective of this project is to assess the accuracy of building energy analysis tools that have incorporated detailed models for predicting ground-coupled heat transfer related to floor slab and basement constructions. An executive summary is to be found in the main report.

Laser-Induced Fluorescence And Performance Analysis Of The Ultra-Compact Combustor, Patrick J. Lakusta

Theses and Dissertations

The AFIT Combustion Optimization and Analysis Laser (COAL) lab’s modular design and state-of-the-art diagnostic systems make it a flexible and important facility for the analysis of combustion processes. The objectives of the current research are to install several enhancements in the lab, validate the laser diagnostic system, characterize the igniter for AFIT’s Ultra-Compact Combustor (UCC) sections, and perform a non-intrusive laser diagnostic, performance, and high-speed video analysis of a flat-cavity UCC section. Validation of the laser system was accomplished using OH Planar Laser-Induced Fluorescence (PLIF) in a laminar hydrogen-air flame produced by a Hencken burner. Results are compared to previous …

Heat Transfer Due To Unsteady Effects As Investigated In A High-Speed, Full-Scale, Fully-Cooled Turbine Vane And Rotor Stage, Jonathan R. Mason

Theses and Dissertations

Experiments were conducted to examine the effects of film cooling on a gas turbine engine’s high‐pressure turbine section. The focus for this effort was in the tip/shroud region of a rotor stage and a high pressure turbine vane. A primary goal was to understand the unsteady flow effects. Attempts were also made to characterize the effects as caused by the fully‐cooled rotor stage. Data for this investigation was taken at the U.S. Air Force’s Turbine Research Facility (TRF), a transient blowdown facility with instrumentation fitted to a full‐scale, high‐speed, fully‐cooled vane and rotor stage of proprietary design. Measurements of pressure, …

The Impact Of Heat Release In Turbine Film Cooling, Dave S. Evans

Theses and Dissertations

The Ultra Compact Combustor is a design that integrates a turbine vane into the combustor flow path. Because of the high fuel-to-air ratio and short combustor flow path, a significant potential exists for unburned fuel to enter the turbine. Using contemporary turbine cooling vane designs, the injection of oxygen-rich turbine cooling air into a combustor flow containing unburned fuel could result in heat release in the turbine and a large decrease in cooling effectiveness. The current study explores the interaction of cooling flow from typical cooling holes with the exhaust of a fuel-rich well-stirred-reactor operating at high temperatures over a …

Modeling Of Thermodynamically Coupled Reaction-Transport Systems, Yaşar Demirel

Yaşar Demirel Publications

Nonisothermal reaction-diffusion systems control the behavior of many transport and rate processes in physical, chemical and biological systems, such as pattern formation and chemical pumps. Considerable work has been published on mathematically coupled nonlinear differential equations by neglecting thermodynamic coupling between a chemical reaction and transport processes of mass and heat. This study presents the modeling of thermodynamically coupled system of a simple elementary chemical reaction with molecular heat and mass transport. The thermodynamic coupling refers that a flow occurs without or against its primary thermodynamic driving force, which may be a gradient of temperature or chemical potential or reaction …

Process Study For The Design Of Small-Scale 2 Kelvin Refrigeration Systems, Peter N. Knudsen

Mechanical & Aerospace Engineering Theses & Dissertations

Helium refrigeration at temperatures below 4.5-Kelvin (K), but greater than 0.8-K typically employ a sub-atmospheric process utilizing a vacuum pumping system. These types of helium refrigerators are of keen interest to present and future particle physics programs utilizing super-conducting magnet or radio-frequency technology. As such, there is a need for small scale 2-K helium refrigeration systems (i.e., those that operated below the lambda temperature) in small laboratories and test facilities at this time. This study establishes the key process parameter choices of flow ratio, heat-exchanger size, and supply pressure, and how they influence the overall system performance for various process …

Laser Diagnostic System Validation And Ultra-Compact Combustor Characterization, Terry B. Hankins

Theses and Dissertations

The AFIT combustion optimization and analysis laser (COAL) lab is now completely operational and is state-of-the-art in combustion diagnostics. The objective of this research is to perform a validation of a laser diagnostic system and to begin the characterization of a small-scale model of an ultra-compact combustor (UCC). Validation of the laser system was accomplished by using planar laser induced fluorescence (PLIF) on a laminar premixed hydrogen-air flame produced by a Hencken burner. OH species concentrations are measured. Flame temperatures are determined with a two line fluorescence technique using different transitions in the (1,0) band of the OH (A-X) electronic …

Knowledge-Based Information Resource Management System For Materials Of Sodium-Cooled Fast Reactor, Sean Hsieh

Reactor Campaign (TRP)

In the development of advanced fast reactors, materials and coolant/material interactions pose a critical barrier for higher temperature and longer core life designs. For advanced burner reactors (sodium cooled) such as EBR-II and FFTF, experience has shown that the qualified structural materials and fuel cladding severely limits the economic performance. In other liquid metal cooled reactor concepts, advanced materials and better understanding and control of coolant and materials interactions are necessary for realizing the potentials.

Liquid sodium has been selected as the primary coolant candidate for Gen. IV nuclear energy systems. Global Nuclear Partnership (GNEP) Advanced Burned Reactor (ABR) has …

The Role Of Diffusive Transport On Low And Intermediate Temperature Hydrocarbon Oxidation: Numerical Simulations Using The Wang-Mou Mechanism, Howard Pearlman, Michael R. Foster

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

The spatio-temporal temperature and species concentration distributions associated with low and intermediate temperature hydrocarbon oxidation are computed using a global thermo kinetic scheme augmented with diffusive transport. The scheme used for the computations was proposed by Wang and Mou and is extended to include diffusion of species and heat. The conservation equations for species and energy are then derived and solved for a one-dimensional and an axisymmetric, spherical domain for temperatures ranging from 540 to 660 Kat subatmospheric pressures. The predictions are then used to develop ignition diagrams for different Lewis ( Le) numbers. Increasing Le is found to promote …

The Role Of Diffusive Transport On Low And Intermediate Temperature Hydrocarbon Oxidation: Closed Reactor Experiments Using Equimolar N-Butane + Oxygen Premixtures At Reduced-Gravity, Howard Pearlman, Michael R. Foster

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

Experiments were conducted in a closed, spherical reactor aboard NASA's KC-135 reduced-gravity aircraft using an equimolar n-C4H10 + 0 2 premixture ( Le = 1.3) at subatmospheric · pressures to compliment model predictions and further explore the reactive-diffusive structure of cool flames and ignitions. The pressure and radial temperature histories were recorded and analyzed for different initial conditions. In addition, the visible light emission from excited formaldehyde was recorded using an intensified video camera and was observed to be radially symmetric in all cases. Unexpectedly, however, the measured temperature distributions during (and after the passage of) the cool flames and …

Thermodynamically Coupled Transport In Simple Catalytic Reactions, Yaşar Demirel

Yaşar Demirel Publications

Considerable work published on chemical reaction-diffusion systems investigates mainly mathematically coupled nonlinear differential equations. This study presents the modeling of a simple elementary chemical reaction with thermodynamically and mathematically coupled heat and mass transport with external mass and heat transfer resistances. The thermodynamic coupling refers that a flow occurs without or against its primary thermodynamic driving force, which may be a gradient of temperature or chemical potential. The modeling is based on the linear nonequilibrium thermodynamics approach and phenomenological equations by assuming that the system is in the vicinity of global equilibrium. This approach does not need detailed coupling mechanisms. …

Modeling And Design Algorithms For Electromagnetic Pumps, Daniel P. Cook, Yitung Chen, Jian Ma

Reactor Campaign (TRP)

Electromagnetic (EM) induction pumps are used extensively in current and proposed nuclear power systems and industrial molten metal transfer operations. Although the Magnetohydrodynamic (MHD) theory that underlies the operation of these types of pumps has been studied extensively in the past few decades, the design of specific EM pumping systems for specific flow cases requires computational tools and expertise, which is lacking in the U.S. However, for the past two years, researchers at UNLV have been utilizing the TC-1 liquid metal loop system at UNLV and an Annular Linear Induction Pump (ALIP) to drive the liquid metal and to develop …

Thermal Transient Flow Rate Sensor For High Temperature Liquid Metal Cooled Nuclear Reactor, Yingtao Jiang, Jian Ma

Reactor Campaign (TRP)

In nuclear power plants and accelerator driven systems (ADS) for nuclear waste treatment, it is important to monitor the coolant flow rate in the reactor core and pipe-line. In such a strong irradiation, high pressure, and temperature environment, the existing flow measurement techniques (such as Electromagnetic flow meters, Ultrasonic flow meters, Turbine flow meters, etc.) are not accurate and reliable.

The measurement of flow rates (mass flow rates or volume flow rate) plays a notable role in monitoring and controlling the experimental conditions. The bulk flow rates can be obtained through direct methods, which measure the amount of discharged fluids …

Knowledge-Based Information Resource Management System For Materials Of Sodium-Cooled Fast Reactor, Sean Hsieh

Reactor Campaign (TRP)

In the development of advanced fast reactors, materials and coolant/ material interactions pose a critical barrier for higher temperature and longer core life designs. For sodium-cooled fast reactors (SFRs) such as the Experimental Breeder Reactors in Idaho and the Fast Flux Test Facility in Hanford, experience has shown that qualified structural materials and fuel cladding severely limits their economic performance.

Liquid sodium has been selected as the primary coolant candidate for the Advanced Burner Reactor (ABR) of the Global Nuclear Partnership (GNEP). Materials improvement has been identified as a major thrust to improve fast reactor economics. Researchers from universities, national …

High Temperature Heat Exchanger Project: Quarterly Progress Report July 1, 2007 Through September 30, 2007, Anthony Hechanova

Publications (NSTD)

• Ceramatec Sulfuric Acid Decomposer. The numerical model of a SiC ceramic coupon with two layers of microchannels was developed. Calculations of the factor of safety and probability of failure for the case of a straight channel were performed. Results for a pressure of 7.5 MPa were performed. The thermal and mechanical stress analyses of the Ceramatec HTHX and decomposer were completed.

• Bayonet Heat Exchanger. The thermal and mechanical stress analyses of the bayonet type HTHX and decomposer (Sandia design) were completed. Temperature profiles obtained from thermocouples measured from the Sandia experiments have been applied to the whole packed …

Unlv Research Foundation High Temperature Heat Exchanger Development: 9/08, Anthony Hechanova

Publications (NSTD)

Barriers addressed:

Nuclear Hydrogen Initiative R&D Plan – Material performance and component design and testing for the intermediate heat exchanger and high-temperature thermochemical water splitting (H₂SO₄ decomposition and HI decomposition). Improved materials for High Temperature Electrolysis.

Validation Of The Afit Small Scale Combustion Facility And Oh Laser-Induced Fluorescence Of An Atmospheric Laminar Premiext Ed Flame, Stephen J. Koether

Theses and Dissertations

Construction in the AFIT combustion facility is complete and the objective of this report is to explain the steps taken to make the laboratory operational. The infinite radius Ultra-Compact Combustor (UCC) sectional model has been delivered and is fully installed with all fuel, air and instrument lines. Every major system in the lab has been tested and is functioning properly. Laboratory operating procedure has been established to ensure both safety and continuity in experimental results. Finally, the lab has been certified through official safety channels and combustion experiments are underway. The unique capability of the AFIT combustion laboratory is the …

High Temperature Heat Exchanger Project: Quarterly Progress Report April 1, 2007 Through June 30, 2007, Anthony Hechanova

Publications (NSTD)

• Ceramatec Sulfuric Acid Decomposer. Modeling with different reacting flow channel configurations (ribbed-surface channels, hexagonal channels, and diamond-shaped channels) was performed. The probability of failure for the one channel geometry with different reacting flow channel configurations was calculated to be zero in the three principal directions for all of the cases.

• Bayonet Heat Exchanger. The Matlab code for calculating the probability of failure using a two-dimensional axisymmetric model of the bayonet decomposer was developed. The probability of failure was calculated for the inner and outer SiC walls, and the intermediate quartz wall of the decomposer and found to be …

High Temperature Heat Exchanger Project: Quarterly Progress Report January 1, 2007 Through March 31, 2007, Anthony Hechanova

Publications (NSTD)

• The variation of sulfur dioxide production (throughput) of the baseline design of the Ceramatec sulfuric acid decomposer with total mass flow rate of reacting flow has been calculated. According to the calculations, the sulfur dioxide production increases as the total mass flow rate of reacting flow increases regardless of the fact that decomposition percentage of sulfuric trioxide decreases. A parametric study of the baseline design of the Ceramatec sulfuric acid decomposer was performed.

• The thermal performance using various channel geometries for the decomposer was studied. The baseline design (straight channels) has 89.5% thermal efficiency while the thermal efficiency …

Design, Construction, And Validation Of The Afit Small Scale Combustion Facility And Section Model Of The Ultra-Compact Combustor, Wesley S. Anderson

Theses and Dissertations

The AFIT small-scale combustion facility is complete and its first experiment designed and built. Beginning with the partially built facility, detailed designs have been developed to complete the laboratory in order to run small-scale combustion experiments at atmospheric pressure. A sectional model of the Ultra-Compact Combustor has also been designed and built. Although the lab's specific design intent was to study the UCC's cavity-vane interaction, facility flexibility has also been maintained for future work. The design enabled the completion of liquid fuel and air delivery systems, power and control systems, and test equipment. The design includes failsafe operation, remote control, …

Thermoeconomics Of Seasonal Latent Heat Storage System, Yaşar Demirel, H. Hüseyin Öztürk

Papers in Thermal Mechanics

A simple thermoeconomic analysis is performed for a seasonal latent heat storage system for heating a greenhouse. The system consists of three units that are a set of 18 packed-bed solar air heaters, a latent heat storage tank with 6,000 kg of technical grade paraffin wax as phase-changing material, and a greenhouse of 180m2. The cost rate balance for the output of a unit is used to estimate the specific cost of exergy for a yearly operation. Based on the cost rate of exergy, fixed capital investment, operating cost, and economic data, approximate cash-flow diagrams have been prepared. The systems …

High Temperature Heat Exchanger Project: Quarterly Progress Report October 1, 2006 Through December 31, 2006, Anthony Hechanova

Publications (NSTD)

Modifications to the single-channel models of the Ceramatec heat exchanger and decomposer concept for hexagonal flow channels under two values of layer-overlapping (50% and 100%) and for diamond-shaped flow channels were completed.

The finite element calculations of the “Ball on Three Ball Test” for ceramic material for the purpose of selecting the appropriate specimen thickness for future experimental testing was performed for plate thicknesses ranging from 2 to 8 mm.

A finite element model of the “Ball on Three Ball Test” was also studied for discs having micro-channels.

Application Of H-, P- And Hp-Adaptation For Convective Heat Transfer Problems, Xiuling Wang, Darrell W. Pepper

Mechanical Engineering Faculty Research

The purpose of this paper is to describe the development and employment of an hp-adaptive finite element method (FEM) algorithm for solving heat transfer problems in partitioned enclosures, which has attracted the attention of both experimental and theoretical researchers in recent years.

Design/methodology/approach – In the hp-adaptive FEM algorithm presented here, both the element
size and the shape function order are dynamically controlled by an a posteriori error estimator based on the L2 norm; a three-step adaptation strategy is used with a projection algorithm for the flow solver.

Findings – Simulation results are obtained for 2D and 3D natural convection …

Cool Flame Propagation Speeds, Michael R. Foster, Howard Pearlman

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

Cool flames are studied at reduced-gravity in a closed, unstirred, spherical reactor to minimize complexities associated with natural convection. Under such conditions, transport is controlled by diffusive fluxes and the flames are observed to propagate radially outward from the center of the reactor toward the wall. Intensified video records are obtained and analyzed to determine the flame radius as a function of time for different vessel temperatures (593–623 K) and initial pressures (55.2–81.4 kPa) using an equimolar (Ø = 5) propane-oxygen premixture. Polynomial-fits are applied to the data and differentiated to determine the cool flame propagation speeds. In nearly …

Modeling And Design Algorithms For Electromagnetic Pumps, Daniel P. Cook

Reactor Campaign (TRP)

Electromagnetic (EM) induction pumps are used in a number of nuclear energy related applications, such as circulation of molten lead-bismuth eutectic alloys in neutron targets, and circulation of liquid sodium metal in Gen IV Sodium-cooled Fast Reactors (SFR). Because EM pumps have no moving parts which can fail, they are considerably more reliable than conventional mechanical pumps for molten metal usage, and thus EM pumps are favored over mechanical pumps even though their pumping efficiency is lower and their initial cost is higher when compared to mechanical pumps of similar flow rates.

The research objectives of this task are:

• A …

Thermal Transient Flow Rate Sensor For High Temperature Liquid Metal Cooled Nuclear Reactor, Yingtao Jiang

Reactor Campaign (TRP)

In nuclear power plants and accelerator driven system (ADS) for nuclear waste treatment, it is important to monitor the coolant flow rate in the reactor core and pipe-line. In such a strong irradiation, high pressure and temperature environment, no accurate local flow measurement technique is readily available. Electromagnetic (EM) flow meter is popular in low temperature application as it is a non-intrusive technology. However, additional voltage will be produced due to temperature, flow, pressure, the chemical properties of the liquid metal and surface condition of the steel walls. In addition, the non-definite wetting behavior of liquid lead-bismuth to the electrically …

Branch Detonation Of A Pulse Detonation Engine With Flash Vaporized Jp-8, John David Slack

Theses and Dissertations

Pulse Detonation Engines (PDE) operating on liquid hydrocarbon fuels are limited to operating frequencies of 35 Hz due to long ignition times from a low energy ignition sources. This study shows ignition time of JP-8 can be nearly eliminated by igniting a thrust tube using a secondary detonation. A counter flow heat exchanger attached to a thrust tube utilized waste heat from the detonation process to heat JP-8 to supercritical conditions. The fuel flash vaporized when injected into the air stream of the engine. A detonation was produced by a spark in a 5 cm diameter, 1.37 m long tube. …

High Temperature Heat Exchanger Project: Quarterly Progress Report July 1, 2006 Through September 30, 2006, Anthony Hechanova

Publications (NSTD)

Hydrodynamics and thermal numerical modeling coupled with sulfur trioxide decomposition for the one channel geometry with three different channel configurations were performed. The results obtained from the numerical modeling were compared with the baseline design under the same boundary and operation conditions. The case with diamond shaped channels has the highest percentage of sulfuric acid decomposition. The baseline channel geometry has the lowest pressure drop compared with other cases.