Mechanical Engineering Commons^™

Thrust-Vector Control, Dane Larkin, Harsimran Singh

Mechanical Engineering

Mission Statement

The purpose of this project is to design, build, and test a thrust-vectoring rocket nozzle which will aid in controlling the trajectory of a solid-booster rocket. The system prototype must meet the requirements set forth by the sponsoring enterprise.

The Enterprise

Stellar Exploration is a small space systems technology company located in San Luis Obispo, CA. Stellar Exploration is currently seeking a thrust-vectoring system for its Silver Sword rocket.

Project Scope

The design and analysis portion of this project accounted for a system that would be mounted on to a rocket for operational flight. Therefore, this team has …

Rayleigh Test Apparatus Design Report, Josef Duller, Owen Raybould, James Nicovich

Mechanical Engineering

The Rayleigh Test Apparatus is a device that will be used to test the thermodynamic properties of Nitrous Oxide to assess the feasibility of using this fluid as a coolant for a hybrid rocket aero spike. The aero spike is intended to redirect the propulsion flow as it leaves the engine to create a more efficient flow pattern at low and high altitudes. However, there are issues of overheating which leads to melting of the aero spike. For this reason, the use of nitrous oxide (N2O) as a coolant is being explored. N20 is being considered because it is already …

Analyse Du Comportement Réel Et De L'Optimisation Structurelle Des Cycles De Turbines À Gaz, Alexandru Dobrovicescu, Michel Feidt, Lavinia Grosu, Jim Mcgovern, Georgiana Tirca-Dragomirescu

Conference Papers

L’article présente une étude comparative, basée sur l’analyse exégétique, de l’effet de non prise en considération du comportement réel de l’agent thermique et de l’utilisation des modèles simplifiés pour calculer les performances des cycles de turbines à gaz avec et sans récupération de chaleur. Un intérêt spécial a été réservé au processus de combustion et au transfert de chaleur dans le préchauffeur d’air. La variation des destructions et des pertes d’exergie par rapport à la variation des paramètres fonctionnels est présentée.

Heat Transfer Through A Rotating Ball Bearing At Low Angular Velocities, Sarah Isert

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Bearings are commonly used in mechanical systems when there are rotating parts in the system. For bearings that run at speeds above about 1000 revolutions per minute, such as those used in aircraft turbines, machining tools, and automotive engines, it is important to take into account the heat transfer through the bearing system due to friction. Heat transfer is generally not considered for applications where the bearing is rotating at low speeds, such as clocks and bicycles. However, for certain aerospace applications, such as precision instruments or wind turbines, the heat transfer through the bearing becomes relevant. The case where …

Modeling And Numerical Investigation Of Hot Gas Defrost On A Finned Tube Evaporator Using Computational Fluid Dynamics, Oai The Ha

Master's Theses

Defrosting in the refrigeration industry is used to remove the frost layer accumulated on the evaporators after a period of running time. It is one way to improve the energy efficiency of refrigeration systems. There are many studies about the defrosting process but none of them use computational fluid dynamics (CFD) simulation. The purpose of this thesis is (1) to develop a defrost model using the commercial CFD solver FLUENT to simulate numerically the melting of frost coupled with the heat and mass transfer taking place during defrosting, and (2) to investigate the thermal response of the evaporator and the …

Irrigation Leak Detection: Using Flow Rate Sensors To Detect Breaks In An Irrigation System, Adam Openshaw, Kalvin Vu

Computer Engineering

This report details the exploration and invention of a mechanism that can detect breaks in an irrigation system. With the ultimate goal of conserving water, we have designed an inexpensive, self sustaining flow rate monitor that can be used to identify anomalies in an irrigation system and wirelessly communicate the status of the system to a base station. Our implementation can also determine the direction of the anomaly based on the nature of the anomaly itself. This means that multiple monitors can be used to pinpoint the location of a break within the system in addition to merely detecting its …

Pg&E Flow Loop Simulator, Cole Brooks, Seth Berger, Ben Thacker

Mechanical Engineering

PG&E’s Diablo Canyon Power Plant requested a full-sized Flow Loop Simulator to train technicians by giving them hands-on experience. The basic design requirements were established to determine the scope of the project and develop the specific characteristics of the system. The detailed system design is composed of a piping schematic, a three-dimensional layout of the system components and piping, and a skid structure for the support and transportation of the system. Heat transfer and fluid mechanics were used to analyze the system to size components.

Design And Analysis Of A Low Temperature Co-Fired Ceramic Micro Combustor, Matthew H. Mccrink

Boise State University Theses and Dissertations

This thesis details the design and construction of a Low Temperature Co-Fired Ceramic (LTCC) micro combustion system. The design of the combustor requires a detailed analysis of the flame’s operational properties and stability. To this end, an analytic model was created to address these concerns. These results were used in conjunction with a detailed numerical analysis to determine the stable operating range of the combustors. The combustion of gaseous fuels requires a device with a lower bound on the channel feature size. This lower limit for combustion corresponds to the minimum quenching distance of the specific fuel being used and …

Development Of Hydrogen Direct Injection For Conversion Of Internal Combustion Engines, Maxwell A. Wilson

UNLV Theses, Dissertations, Professional Papers, and Capstones

The trend toward usage of vehicles that operate on alternative, renewable forms of energy storage has generated areas for development of new products that will facilitate implementation of new automotive fuel systems. As the reality of a hydrogen-fueled economy emerges, intermediate technologies may be necessary for the transition between hydrocarbon fueled internal combustion engines and hydrogen powered fuel cells. The University of Nevada Las Vegas Center for Energy Research has developed a method for converting the common hydrocarbon fueled internal combustion engine to hydrogen direct injected fueling. This thesis describes the second phase of development and involves the design, fabrication …

Investigation Of Thermal Management And Metamaterials, Calvin T. Roman

Theses and Dissertations

Thermal metamaterials are materials composed of engineered, microscopic structures that exhibit unique thermal performance characteristics based primarily on their physical structures and patterning, rather than just their chemical composition or bulk material properties. The heat transfer performance attributes of a thermal metamaterial are such that similar performance cannot be obtained using conventional materials or compounds. Thermal metamaterials are an emerging technology, and are just now beginning to be acknowledged and developed by the microelectronics and material sciences community. This thesis effort analyzed the current state of thermal metamaterial research, examined the physics and theory of heat transfer and electrical conductivity …

Numerical Investigation Of Pre-Detonator Geometries For Pde Applications, Robert T. Fievisohn

Theses and Dissertations

A parametric study was performed to determine optimal geometries to allow the successful transition of a detonation from a pre-detonator into the thrust tube of a pulse detonation engine. The study was performed using a two-dimensional Euler solver with progress variables to model the chemistry. The geometrical configurations for the simulations look at the effect of shock reflections, flow obstructions, and detonation diffraction to determine successful geometries. It was observed that there are success and failure rates associated with pre-detonators. These success rates appear to be determined by the transverse wave structure of a stably propagating detonation wave and must …

Adhesion At Diamond /Metal Interfaces: A Density Functional Theory Study, Haibo Guo, Yue Qi, Xiaodong Li

Faculty Publications

To understand the basic material properties required in selecting a metallic interlayer for enhanced adhesion of diamondcoatings on the substrates, the interfaces between diamond and metals with different carbide formation enthalpies (Cu, Ti, and Al) are studied using density functional theory. It is found that the work of separation decreases, while the interface energy increases, with the carbide formation enthalpy ΔHf (Tiy_s (Ti>Cu>Al), is needed to achieve a higher overall interface strength. In addition, when the surface energy is larger than the interface energy, a wetted diamond/metal interface is formed during diamondnucleation, providing the strongest adhesion …

Integrated Vehicle Thermal Management For Advanced Vehicle Propulsion Technologies: Preprint., K. Bennion, M. Thornton

Publications (T)

A critical element to the success of new propulsion technologies that enable reductions in fuel use is the integration of component thermal management technologies within a viable vehicle package. Vehicle operation requires vehicle thermal management systems capable of balancing the needs of multiple vehicle systems that may require heat for operation, require cooling to reject heat, or require operation within specified temperature ranges. As vehicle propulsion transitions away from a single form of vehicle propulsion based solely on conventional internal combustion engines (ICEs) toward a wider array of choices including more electrically dominant systems such as plug-in hybrid electric vehicles …

Simulation Algorithm And Validation Of A Photovoltaic Water Pumping System, I. Odeh, Y. Yohannis, Brian Norton

Articles

A photovoltaic (PV) water pumping system has been modelled using TRNSYS considering a power supply, a direct current (DC)/alternating current (AC) inverter, an AC induction motor, a centrifugal pump, a well, a water storage tank, and an overflow protection device. The model emulates actual pumping head curves, uses numerical methods to determine pump system working points, and includes a storage tank as a component in the system. It simulates PV-powered water pumping systems, constant voltage tracking, voltage frequency modulation, and maximum power point tracking algorithms; variable inverter frequency with variable motor efficiency, variable inverter frequency with constant motor efficiency, and …

Nonequilibrium Thermodynamics Modeling Of Coupled Biochemical Cycles In Living Cells, Yaşar Demirel

Yaşar Demirel Publications

Living cells represent open, nonequilibrium, self organizing, and dissipative systems maintained with the continuous supply of outside and inside material, energy, and information flows. The energy in the form of adenosine triphosphate is utilized in biochemical cycles, transport processes, protein synthesis, reproduction, and performing other biological work. The processes in molecular and cellular biological systems are stochastic in nature with varying spatial and time scales, and bounded with conservation laws, kinetic laws, and thermodynamic constraints, which should be taken into account by any approach for modeling biological systems. In component biology, this review focuses on the modeling of enzyme kinetics …

Discrete Film Cooling In A Rocket With Curved Walls, Jonathan F. Mccall

Theses and Dissertations

This study quantified the effects of discrete wall-based film cooling in a rocket with curved walls. Simulations and experiments showed decreasing with wall radius of curvature, holding jet diameter constant, improves net heat flux reduction (NHFR) and adiabatic effectiveness (η) for 90˚ compound injected cylindrical jets, though η is reduced at the highest curvature. NHFR and η improved further with a high favorable stream-wise pressure gradient (K=2.1x10^-5) at all tested blowing ratios, but were affected little by a high density ratio (DR=1.76) using carbon dioxide as the coolant. Experiments were run at a Reynolds number of 31K and …

Air Cooling For Aecm Module, Final Project Report, Kevin Whipp, Abraham Bruno Caulk

Mechanical Engineering

Advancements in electronics have created the need for improved cooling standards. The AECM standard, created to replace the antiquated ARINC 600 specification for aircraft, draws inspiration from a cooling specification known as VITA 48.2. The ARINC standard is in early stages of development and this project researches the feasibility of using air as a convective fluid instead of a liquid, the fluid used in the VITA specification.

A performance factor calculated from the ratio of the heat dissipated by convective heat exchanger plates over the power used to cause forced convective flow over said plates helps to quantify the effectiveness …

Design, Reconstruction And Evaluation Of A Dynamometer For Quarter Scale, Samuel Sanchez

BioResource and Agricultural Engineering

This project discusses the design, reconstruction, and evaluation of a dynamometer. A new test stand for the Quarter Scale team would improve the testing of the engines and the Continuously Variable Transmission (CVT). All the readings will be done electronically in order to provide the most accurate data collection. The dynamometer will be a closed hydraulic system for ease of use. This system will be able to test all of Quarter Scale engines. The data collected will be used to determine which engines are in the best condition, and which may need to be fixed. With the new design, the …

Module Cover Conductivity Enhancement, Niles Dhanens, James Fortner

Mechanical Engineering

A clam shell module cover for printed circuit boards (PCB) has been designed for use in Boeing’s AECM cabinet. The cover utilizes materials with high thermal conductivity and cools the PCB by conducting the heat to a cold plate interface. Materials were compared and aluminum 6061-T6, aluminum 3003, and annealed pyrolytic graphite (APG) were chosen. A prototype was built and tested using aluminum 6061-T6 which was able to dissipate 57.7% of the projected wattage. Issues may include unforeseen complications in assembly along with components performing at lower levels than specified by manufacturers. The APG prototype was unable to be tested …

Two-Material Cylinder Stress Response Software, Katherine Gage, Matt Highstreet, Liz Del Cid

Mechanical Engineering

No abstract provided.

The Next Generation Router System Cooling Design, Garrett A. Glover

Master's Theses

Advancements in the networking and routing industry have created higher power electronic systems which dissipate large amounts of heat while cooling technology for these electronic systems has remained relatively unchanged. This report illustrates the development and testing of a hybrid liquid-air cooling system prototype implemented on Cisco’s 7609s router. Water was the working fluid through cold plates removing heat from line card components. The water was cooled by a compact liquid-air heat exchanger and circulated by two pumps. The testing results show that junction temperatures were maintained well below the 105°C limit for ambient conditions around 30°C at sea level. …

Rayleigh Flow Of Two-Phase Nitrous Oxide As A Hybrid Rocket Nozzle Coolant, Lauren May Nelson

Master's Theses

The Mechanical Engineering Department at California Polytechnic State University in San Luis Obispo currently maintains a lab-scale hybrid rocket motor for which nitrous oxide is utilized as the oxidizer in the combustion system. Because of its availability, the same two-phase (gas and liquid) nitrous oxide that is used in the combustion system is also routed around the throat of the hybrid rocket’s converging-diverging nozzle as a coolant. While this coolant system has proven effective empirically in previous tests, the physics behind the flow of the two-phase mixture is largely unexplained. This thesis provides a method for predicting some of its …

Design, Construction And Evaluation Of A Multi Layered Solar Distillation Prototype, Arlen A. Flanagan

BioResource and Agricultural Engineering

Water is arguably the most important resource to any individual; especially in areas of deserts and open oceans where drinkable water suppliers are scarce. The prototype Solar Desalination Unit allows normally undrinkable water to be distilled into a potable source with minimal inputs. The unit’s main power source is focused sunlight to thermally heat water inducing evaporation which is then condensed and collected. While solar desalination has been around for many years, lately more complex designs have been investigated in order to increase yields and efficiency. This paper focuses on the design, construction and testing of a Multi-Plate Solar Desalination …

Simulation Of An Oxidizer-Cooled Hybrid Rocket Throat: Methodology Validation For Design Of A Cooled Aerospike Nozzle, Peter Alexander Brennen

Master's Theses

A study was undertaken to create a finite element model of a cooled throat converging/diverging rocket nozzle to be used as a tool in designing a cooled aerospike nozzle. Using ABAQUS, a simplified 2D axisymmetric model was created featuring only the copper throat and stainless steel support ring, which were brazed together for the experimental test firings. This analysis was a sequentially coupled thermal/mechanical model. The steady state thermal data matched closely to experimental data. The subsequent mechanical model predicted a life of over 300 cycles using the Manson-Halford fatigue life criteria. A mesh convergence study was performed to establish …

An Experiment On Integrated Thermal Management Using Metallic Foam, Derek M. Geiger

Master's Theses

This report details an approach to using metal foam heat exchangers inside an integrated thermal management system on a variable cycle engine. The propulsion system of interest is a variable cycle engine with an auxiliary, variable flow rate fan. The feasibility of utilizing an open-celled metallic foam heat exchanger in the ducting between the constant and variable-fans on this variable cycle engine to cool the avionics was explored using an experimental approach. Two heat exchangers, 6.3 inch width by 6.3 inch length by 0.5 inch thickness, were constructed from 20 and 40 pores per inch (PPI) metal foam and tested. …

Experimental Evaluation And Modeling Of Engine Driven Heat Pump, Isaac Y. Mahderekal

UNLV Theses, Dissertations, Professional Papers, and Capstones

Recently, the Gas Engine-Driven Heat Pump (GHP) System has become an economic choice and more attractive climate control system than the conventional air conditioner due to its advantage in reducing fossil fuel consumption and environmental pollution. The GHP is a new type of heat pump in which the compressor (the core part) is driven by a gas engine. The GHP typically uses the work produced by the engine to drive a vapor-compression heat pump. At the same time, the waste heat rejected by the engine is used for heating purposes.

To improve the system performance of the GHP, a numerical …

Ceramic Matrix Composite Characterization Under A Combustion And Loading Environment, Andrew R. Nye

Theses and Dissertations

Lightweight materials that can withstand high temperatures and corrosive environments are constantly sought after in the aerospace industry, typically for Gas Turbine Engine (GTE) application. These materials need to retain their strength throughout the long service period they would see in the combustor and turbine components of a GTE. One material that is ideal for these types of applications is an oxide/oxide Ceramic Matrix Composite (CMC). The fatigue behavior of the oxide/oxide CMC Nextel^TM 720/Alumina (N720/A) was investigated in a unique high temperature environment. N720/A consisted of an 8-harness satin weave of Nextel^TM aluminum oxide/silicon oxide fibers bound …

Thermodynamically Coupled Heat And Mass Flows In A Reaction-Transport System With External Resistances, Yaşar Demirel

Yaşar Demirel Publications

Considerable work has been published on mathematically coupled nonlinear differential equations by neglecting thermodynamic coupling between heat and mass flows in reaction-transport systems. The thermodynamic coupling refers that a flow occurs without or against its primary thermodynamic driving force, which may be a gradient of temperature, or chemical potential, or reaction affinity. This study presents the modeling of thermodynamically coupled heat and mass flows of two components in a reaction-transport system with external heat and mass transfer resistances. The modeling equations are based on the linear nonequilibrium thermodynamics approach by assuming that the system is in the vicinity of global …

Heat Transfer Correlations For Low Approach Evaporative Cooling Systems In Buildings, Ben Costelloe, Donal Finn

Articles

The experimental performance of an open industrial scale cooling tower, utilising small approach temperature differences (1–3 K), for rejection of heat at the low water temperatures (11–20 °C) typical of chilled ceilings and other sensible air–water heat dissipation systems in buildings, is examined. The study was carried out under temperate maritime climatic conditions (3–18 °C wet-bulb temperature range). Initially a theoretical analysis of the process at typical conditions for this climate was conducted, which indicated that a water to air (L/G) mass flow rate ratio of less than 1.0 was required for effective operation. Consequently for these low L/G ratios, …

Optimisation Of Heat Sink Design, Kevin Moore

Theses

In the field of electronics cooling and more specifically processor cooling, the ability to cool a micro-chip is becoming a major issue. Power dissipation in home and office computers has risen from 30W to over 120W in the past 10 years, forcing heat sink designers to search for new ideas in the design of their heat spreaders.

This thesis studies in detail the fundamental technical designs used for modern day processor cooling. Using Computational Fluid Dynamics (CFD), various different pin/fin shapes were analysed to determine which yielded maximum heat transfer and contact area with forced air flow. Elliptical and teardrop …