Mechanical Engineering Commons^™

Annuloplasty Mti: Improved Tooling For Annuloplasty Ring Manufacturing, Justin David Smith, Spencer Lee Combs, Luke Edward Maly

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Creating The Fleet Maker - Lessons Learned From The First Series Of Workshops On Maker Concepts For Active Duty Personnel, Karina Arcaute, Michel Albert Audette, Vukica Jovanovic, Anthony Dean, Dipankar Ghosh

STEMPS Faculty Publications

The US Navy has supported research related to the 3D printing or Additive Manufacturing area for more than 20 years. More recently, efforts like the Print the Fleet initiative and Marine Makers are exploring ways to design and create solutions to future problems with the possibility of reducing maintenance costs, increasing equipment readiness, and improving combat effectiveness. The Creating the Fleet Maker project is an effort supported by the Navy and Marine Corps Science, Technology, Engineering and Mathematics Education, Outreach and Workforce Program of the Office of Naval Research. It examines the concept of making in order to develop skills …

Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper

Materials Engineering

The development of a medical drug delivery device that allows for the deployment drugs into the adventitial tissue of blood vessels requires the inflation of a silicone elastomer. The inflated silicone must be able to consistently endure multiple loading cycles without failing so that the device can operate reliably. There are multiple methods of processing the silicone for the device and the goal of this study is to examine the effect of the various processing methods on the characteristics of the silicone. The Dynamic Mechanical Analysis Machine (DMA) is used to model the conditions of the device’s application by performing …

Team Joseph's Bike Trailer, Keely Thompson, Curtis Wathne, Ryan Meinhardt

Mechanical Engineering

This final design report shows the results of this senior project’s design process of creating a custom bike trailer for Team Joseph. As done in the Scope of Work, Preliminary Design report, and Critical Design report, current products, relevant technologies, and American Society for Testing and Materials (ASTM) standards are fully researched and benchmarked to aid in the design selection process. Customer requirements are looked at and developed into engineering specifications. A detailed design was created for CDR to show to Team Joseph, and manufacturing and testing plans were laid out. This final design report adds the final design revisions …

Universal Studios Hollywood Vip Trolley - Roller Frame, Jeffrey Ploss, Chase Montague, Lincoln Treanor

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Cal Poly Rotor Recovered Rocket, Melissa Woodard

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Mechanical Characterization Of Selectively Laser Melted 316l Stainless Steel Body Centered Cubic Unit Cells And Lattice Of Varying Node Radii And Strut Angle, Christopher James Hornbeak

Master's Theses

An experimental study of several variants of radius and strut angle of the body centered cubic unit cell was performed to determine the mechanical properties and failure mechanisms of the mesostructure. Quasi static compression tests were performed on an Instron® universal testing machine with a 50kN load cell at 0.2mm/min. The test samples were built using a SLM Solutions 125 selective laser melting machine with 316L stainless steel. Test specimens were based on 5mm cubic unit cells, with a strut diameter 10% of the unit cell size, with skins on top and bottom to provide a cantilever boundary constraint. Specimens …

Three Speed 3d Printed Magnetic Gear, Robert J. Rutherford

Maseeh Summer Undergraduate Research Experience

Power transmission is traditionally achieved with a mechanical gear. Mechanical gears require maintenance, cause vibration, and have no overload protection. Magnetic gears offer an innovative solution to these drawbacks as they do not require regular maintenance, have no need for lubrication, create very little acoustic noise, have built in overload protection and as a result of these advantages, have a longer lifetime of operation. This research focused upon the design, assembly and demonstration of the magnetic gear concept. The research used a solid works design, 3D printed ABS plastic housing, and use of neodymium magnets and ferromagnetic iron segments.

This …

Designing Model Experiments Around Harriet Tubman Middle School, Ryan Crist, Sarah Smith, Greg Sakradse, Ryan Scott

Maseeh Summer Undergraduate Research Experience

Air quality is of concern in densely populated areas and especially near sources of inefficiently exhausted fossil fuel such as near the highway. Harriet Tubman middle school in North Portland, Oregon is situated alongside highway 5. Here, model experiments are designed and proposed to observe the instantaneous flow fields reflect modifications. LIDAR data was used to model the school and surrounding topography three-dimensionally in order to construct a model school and surrounding area from laser cut cardboard with a surface smoothed with paper mache. This model will be placed in the Portland State University wind tunnel; transport of mean and …

A Numerical Study In Prediction Of Pressure On High-Speed Planing Craft During Slamming Events, Shivank Srivastava

LSU New Orleans Theses and Dissertations

This thesis is an attempt to create a computer based tool that can be used academically and later industrially by naval architects in analysis and development of efficient planing hull forms. The work contained here is based on the theory created by Vorus (1996) which falls between empirical asymptotic solutions and intractable non-linear boundary value problem in the time-domain. The computer code developed predicts pressures on the bottom of high-speed planing craft during slamming events. The code is validated with available numerical data as a benchmark case. An aluminum wedge is dropped from various heights resulting in unsteady pressure distributions …

Development Of Microdialysis Probes In Series Approach Toward Eliminating Microdialysis Sampling Calibration: Miniaturization Into A Pdms Microfluidic Device, Randy Espinal Cabrera

Graduate Theses and Dissertations

A new microdialysis sampling method and microfluidic device were developed in vitro. The method consisted of using up to four microdialysis sampling probes connected in series to evaluate the relative recovery (RR) of different model solutes methyl orange, fluorescein isothiocyanate (FITC)-dextran average mol. wt. 4,000 (FITC-4), FITC-10, FITC-20, and FITC-40. Different flow rates (0.8, 1.0, and 1.5 µL/min) were used to compare experimentally observed relative recoveries with theoretical estimations. With increasing the number of probes in series, the relative recovery increases and ~100% (99.7% ± 0.9%) relative recovery for methyl orange was obtained. For larger molecules such as fluorescein isothiocyanate …

Novelis Teaching Table, Phillip Laplante, Robert Hemker, Taylor Mcgriff, Juan Restrepo, Shelly Abraham

KSU Journey Honors College Capstones and Theses

Novelis is a company that specializes in metal casting, recycling, and rolling. They primarily focus on aluminum rolling for cans and car bodies but are an industry leader in numerous related areas. As the rolling process is not taught in most general engineering courses, Novelis periodically teaches new engineers and technicians about the specifics of this relatively mathematically complex process. Most of the current teaching methods are through PowerPoint presentations and group exercises, with minimal hands-on involvement. One of the most useful tools for teaching the rolling process is an actual jeweler’s rolling mill, which Novelis currently possesses, but is …

Evolution Of Mg Az31 Twin Activation With Strain: A Machine Learning Study, Andrew D. Orme

Undergraduate Honors Theses

Machine learning is being adopted in various areas of materials science to both create predictive models and to uncover correlations which reveal underlying physics. However, these two aims are often at odds with each other since the resultant predictive models generally become so complex that they can essentially be described as a black box, making them difficult to understand. In this study, complex relationships between microstructure and twin formation in AZ31 magnesium are investigated as a function of increasing strain. Supervised machine learning is employed, in the form of J-48 decision trees. In one approach, strain is incorporated as an …

Exploring The Use Of 3d Scanning To Determine Whole-Body Volume While Wearing A Triathlon Wetsuit, Leland Barker, Diego Medoza, John A. Mercer

Kinesiology and Nutrition Sciences Faculty Research

Background: Commercial 3 Dimension (3D) scanners are relatively new to anthropometry. The purpose of this study was to explore ability of using a 3D imaging instrument to measure body volume with and without wearing a wetsuit. Three experiments were conducted to achieve this purpose: (1) to determine if the 3D imaging instrument could accurately measure volume of static objects; (2) to determine the resolution of accuracy of measuring volume of static objects; and (3) to compare whole-body volume of wearing a wetsuit using 3D imaging as well as another body volume measure (air displacement technique). Methods: Three experiments were performed: …

Manufacturing Process Simulation – On Its Way To Industrial Application, Dennis Otten, Tobias A. Weber, Jan-Christoph Arent

International Journal of Aviation, Aeronautics, and Aerospace

Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview …

Manufacture Of Complex Geometry Component For Advanced Material Stiffness, David Russell Bydalek

Master's Theses

The manufacture, laminate design, and modeling of a part with complex geometry are explored. The ultimate goal of the research is to produce a model that accurately predicts part stiffness. This is validated with experimental results of composite parts, which refine material properties for use in a final prototype part model. The secondary goal of this project is to explore manufacturing methods for improved manufacturability of the complex part. The manufacturing portion of the thesis and feedback into material model has incorporated a senior project team to perform research on manufacturing and create composite part to be used for experimental …

Numerical Simulation Of Uncoiling And Roller Leveling Processes From Steel Coils, Yufei Xiong

LSU Master's Theses

Uncoiling and roller leveling play an important role in pipe forming because it is prerequisite to make products with good quality. Uncoiling and roller leveling are used to reduce undesired characteristics such as imperfections in sheet flatness and residual stress. Considering residual stress in steel coil which has been ignored to date, a simplified coiling process is combined with uncoiling and leveling processes to investigate their effects on residual stress and curvature. The objective of this thesis research focuses particularly on studying the influence of coil diameter, uncoiling direction and leveling settings on residual stress and residual strip curvature after …

A 2-D Finite Element Modeling And Simulation Of 3-Roll Forming, Wenbo Zhao

LSU Master's Theses

Medium to large diameter carbon steel pipes are widely used in various applications such as gas and fluid transportation, tunnels construction and building construction. Based on manufacturing techniques and characteristics, they are mainly categorized into three categories: Seamless pipe, Butt-welded pipe and Spiral pipe. The forming of butt-welded and spiral pipe is often performed by a technique called 3-roller bending. While traditional trial-and-error method is costly, the geometry complexity, along with material nonlinearity makes exact theoretical analysis difficult unless heavy simplified assumptions are made. While the forming parameters in the 3-roller forming process of butt-welded pipe has been studied in …

Rc Baja Car Suspension, Tyler Martin

All Undergraduate Projects

This year the Mechanical Engineering Technology Department at CWU is holding an R/C Baja car competition using the same rules as the ASME competition. The designed car must compete in three separate events: the slalom course, drag race, and obstacle course. By not only completing, but also being competitive in each of the events, the car will be deemed a success. Suspension and steering are two essential components of any R/C car, and was the main focus for this report. The suspension must be able to support the car in the event of impacts. In addition, the steering must be …

H.F. Hauff Electric Pruner Drive Train, Grady Graff

All Undergraduate Projects

The H.F. Hauff Company invests a large amount of money in developing a quality pruner used in everyday agriculture. Modern electric pruners tend to be expensive while manual tree pruning is very physically demanding. A battery assisted pruner that is light-weight, ergonomic, inexpensive to build and powerful enough to cut branches that a nominal apple tree would possess is the direct affiliation that H.F. Hauff devotes its funding too. A team of engineering students from Central Washington University developed a product with consideration to each of these circumstances. Since hand drills have proven to be user friendly and of abundance …

Exercise Machine Generator, Duane Harbick

All Undergraduate Projects

Exercise “spinning bikes” and bicycle training stands are common ways to maintain fitness and train for cycling. This exercise necessitates the user putting work into the machine by means of pedaling. In many instances the work put into exercise bikes and training stands is not taken advantage of. The objective of this project is an attempt to make use of some of the energy that a person would usually expend during exercise by building a generator that interfaces with multiple spinning bikes and training stands. It uses a synchronous pulley system to interface with the exercise machine and spin a …

Asme R/C Baja Car, Torrie Large

All Undergraduate Projects

How does one build a car? Do they start with the tires and build inward or do they develop separate aspects at the same time? This remote-controlled car was designed and built with the intention of competing in the annual Baja Competition. There are three competitions: sprinting, slalom, and an obstacle course. The suspension system of this car must be designed to support the car for both the physical build and the competitiveness. It must do this without interfering with the drive train and steering mechanism designed by Doug Erickson. The suspension system employs suspension arms attached to the chassis …

H.F. Hauff Pruner Cutting Blades, Wyley Stewart

All Undergraduate Projects

Apple orchards are a critical component of agriculture in the United States, and keeping the apple trees in the best shape for optimum growth and production is hard work. Neil Hauff, an agriculture industry expert, challenged students at CWU to engineer a power assisted tree pruner. Across the country, apple orchards need pruned every season. The pruning of the trees is strenuous manual labor that requires many man hours. The proposed solution is to create a power assisted tree pruner that would minimize the amount of work needed to trim each tree branch. This project has been separated into three …

Equibiaxial Flexural Strength Testing Of Advance Ceramics, Ryan T. Jordan

Honors Undergraduate Theses

Ceramics are very important materials with many unique properties used in numerous industrial applications. Ceramics could be very hard and very strong in comparison to metals; however, they are very brittle, thus they are prone to instantaneous and catastrophic failure. Therefore, their reliability is compromised and it is very important to have advanced techniques that allow evaluating their mechanical behavior in many unusual stress states. One of such testing methods is biaxial strength method, that allows to measure properties not only unidirectional, but also in a biaxial way. The research work for this thesis will be built on design and …

Investigation Of The Performance And Emissions Characteristics Of Dual Fuel Combustion In A Single Cylinder Idi Diesel Engine, Johnnie L. Williams Jr

College of Graduate Studies: Theses & Dissertations

Restrictions in the allowable exhaust gas emissions of diesel engines has become a driving factor in the design, development, and implementation of internal combustion (IC) engines. A dual fuel research engine concept was developed and implemented in an indirect injected engine in order to research combustion characteristics and emissions for non-road applications. The experimental engine was operated at a constant speed and load 2400 rpm and 5.5 bar indicated mean effective pressure (IMEP). n-Butanol was port fuel injected at 10%, 20%, 30%, and 40% by mass fraction with neat ultra-low sulfur diesel (ULSD#2). Peak pressure, maximum pressure rise rates, and …

Cfd/Fea Of A Steam Methane Reforming Tube, Matthew Wegener

Research Opportunities for Engineering Undergraduates (ROEU) Program 2017-18

Steam methane reforming is the primary method by which hydrogen is produced; increased efficiency in hydrogen production could enable hydrogen’s usage as an alternative fuel. The objectives of this project are to construct a robust CFD/FEA model of a steam methane reforming tube, and to perform CFD/FEA analysis in both steady and transient operational states, comparing thermal stresses/strains in the tube wall in the two states and relating tube stresses/strains to properties of the process controller.

Assessing The Spatial Accuracy And Precision Of Lidar For Remote Sensing In Agriculture, Surya Saket Dasika

Theses and Dissertations--Biosystems and Agricultural Engineering

The objective of this whole study was to evaluate a LiDAR sensor for high-resolution remote sensing in agriculture. A linear motion system was developed to precisely control the dynamics of LiDAR sensor in effort to remove uncertainty in the LiDAR position/velocity while under motion. A user control interface was developed to operate the system under different velocity profiles and log LiDAR data synchronous to the motion of the system. The LiDAR was then validated using multiple test targets with five different velocity profiles to determine the effect of sensor velocity and height above a target on measurement error. The results …

Scale Models Of Acoustic Scattering Problems Including Barriers And Sound Absorption, Nan Zhang

Theses and Dissertations--Mechanical and Aerospace Engineering

Scale modeling has been commonly used for architectural acoustics but use in other noise control areas is nominal. Acoustic scale modeling theory is first reviewed and then feasibility for small-scale applications, such as is common in the electronics industry, is investigated. Three application cases are used to examine the viability. In the first example, a scale model is used to determine the insertion loss of a rectangular barrier. In the second example, the transmission loss through parallel tubes drilled through a cylinder is measured and results are compared to a 2.85 times scale model with good agreement. The third example …

The Kentucky Re-Entry Universal Payload System (Krups): Sub-Orbital Flights, James Devin Sparks

Theses and Dissertations--Mechanical and Aerospace Engineering

The Kentucky Re-entry Universal Payload System (KRUPS) is an adaptable testbed for atmosphere entry science experiments, with an initial application to thermal protection systems (TPS). Because of the uniqueness of atmospheric entry conditions that ground testing is unable to replicate, scientists principally rely on numerical models for predicting entry conditions. The KRUPS spacecraft, developed at the University of Kentucky, provides an inexpensive means of obtaining validation data to verify and improve these models.

To increase the technology readiness level (TRL) of the spacecraft, two sub-orbital missions were developed. The first mission, KUDOS, launched August 13th, 2017 on a Terrier-Improved Malamute …

Analysis Of The Shock Response Spectrum And Resonant Plate Testing Methods, William Larsen

Dissertations, Master's Theses and Master's Reports

Intricacies of the shock response spectrum were discovered and investigated by testing a circular plate structure with integral damping. Effects on the SRS from physical alterations to the nonlinear structure were monitored from low and high shock impulses. A method was developed and validated to estimate high amplitude shock inputs from low amplitude frequency response functions. Finite element models explored variable thickness plate designs.