Metallurgy Commons^™

Jominy Hardenability Tester Redesign, Dennis Kopacz, Shadoe Beatty, Thomas Benenati, Jared Mclean, Matthew Yokosuk

Williams Honors College, Honors Research Projects

Our project is Redesigning a Hardenability Tester. The goal of this project is to figure out how to incorporate an intensive quenching system to the current design from last years group. An intensive quench is a new system that is safer to harden steel and it hardens steel more effectively than other quenching processes. This will be achieved through testing the initial design to make sure it is able to run. After that as a group we will take this system through a design process to introduce a safe process of intensive quenching to the tester.

Development Of An Undergraduate Welding Laboratory For Research And Education, Hamid Eisazadeh, Alok K. Verma

Engineering Technology Faculty Publications

The shortage of welders in Hampton Roads area, where many shipyards are located, is becoming severe for shipbuilding in coming years. Many welding engineers graduated from universities located out of state, tend to go back to companies near their home, after receiving couple years of welding experience at Hampton Roads shipyards. Therefore, it is critical to train local welders. In order to address the welding workforce needs of Hampton Roads, the Department of Engineering Technology at Old Dominion University has recently launched an initiative for developing a laboratory for welding processes (LWP) for supporting educational and research activities in its …

Morphology Control Of One-Dimensional Gallium Nitride Nanostructures By Modulating The Crystallinity Of Sacrificial Gallium Oxide Templates, Yun Taek Ko, Mijeong Park, Jingyeong Park, Jaeyun Moon, Yong Ho Choa, Young In Lee

Mechanical Engineering Faculty Research

In this study, we demonstrated a method of controllably synthesizing one-dimensional nanostructures having a dense or a hollow structure using fibrous sacrificial templates with tunable crystallinity. The fibrous ga2o3 templates were prepared by calcining the polymer/gallium precursor nanofiber synthesized by an electrospinning process, and their crystallinity was varied by controlling the calcination temperature from 500oC to 900oC. gaN nanostructures were transformed by nitriding the ga2o3 nanofibers using NH3 gas. All of the transformed gaN nanostructures maintained a one-dimensional structure well and exhibited a diameter of about 50 nm, but their morphology was clearly distinguished according to the crystallinity of the …

Direct Energy Deposition Of Mo Powder Prepared By Electrode Induction Melting Gas Atomization, Goo Won Roh, Eun Soo Park, Jaeyun Moon, Hojun Lee, Jongmin Byun

Mechanical Engineering Faculty Research

Molybdenum (Mo) is used to form a barrier layer for metal wiring in displays or semiconductor devices. Recently, researches have been continuously attempted to fabricate Mo sputtering targets through additive manufacturing. in this study, spherical Mo powders with an average particle size of about 37 um were manufactured by electrode induction melting gas atomization. Subsequently, Mo layer with a thickness of 0.25 mm was formed by direct energy deposition in which the scan speed was set as a variable. According to the change of the scan speed, pores or cracks were found in the Mo deposition layer. Mo layer deposited …

The Investigation Of The Underlying Microstructure Associated With Fracture Features In 6061 Cold Sprayed Aluminum, Justin White

UNF Graduate Theses and Dissertations

Cold gas dynamic spraying commonly known as cold spray is a process currently used for restoration, re-tolerancing, and application of coatings. With additional resources allocated towards the development of a through process model aimed at predicting the properties of bulk material produced via the Cold Spray process, more lab testing and investigation must be done to capture the effects of the varying microstructure in CS materials. The properties of ultra-fine-grained materials are derived from data collected from coarse grained materials and processes that do not accurately capture the effects as elevated strain rates and ultra-fine-grained materials. The lack of property …

Viability Of A Proposed Transparent Fluid Model For Analog Metal Casting Filling Process, Andres Segura Irazoqui

Dissertations and Theses @ UNI

This research work was conducted to develop a proposed transparent fluid model to mimic dross formation and dispersion in metal castings during the mold filling process. The major cause for dross formation includes the air entrainment, surface turbulence, and bubbles, which create oxide films inside the molten metal. The oxide films are trapped inside the casting after solidification causing detrimental effects on the mechanical properties of the casting.

The objective of the investigation was to explore the feasibility using phenolic urethane as a transparent fluid material to investigate air entrainment mechanism. The experimentation consists of the following materials: the phenolic …

Thermomechanical Mechanisms That Cause Adhesion Of Aluminum High Pressure Die Castings To The Die, Alex Monroe

Dissertations, Master's Theses and Master's Reports

In high pressure die casting (HPDC) of aluminum, cast material adhering to die is a significant defect. Adhesion occurs in two primary ways. The casting may stick preventing its removal from the die. Aluminum can also adhere to the die and buildup in local areas on the die surface with additional casting cycles. This second form of adhesion is called soldering. Lubricant is the best technology to control all forms of adhesion, but it comes at the cost of casting porosity, blisters, reduced die life, and increased die casting machine wear. New strategies to prevent adhesion are desired to eliminate …

Thermo-Fluid Characterizations Of The Powder-Bed Fusion Additive Manufacturing Processes Using Laser And Electron Beam, M Shafiqur Rahman

LSU New Orleans Theses and Dissertations

The powder-bed fusion (PBF) process is a subdivision of Additive Manufacturing (AM) technology where a heat source at a controlled speed selectively fuses regions of a powder-bed material to form three-dimensional (3-D) parts. Two of the most effective PBF processes are selective laser melting (SLM) and electron beam additive manufacturing (EBAM), which can fabricate full-density metallic parts in a layer-by-layer fashion. In this study, thermal behavior and melt-pool dynamics in the PBF process are investigated by developing 3-D multiphysics-based thermo-fluid models for both SLM and EBAM, containing Ti-6Al-4V alloy as a powder-bed material. The laser and electron beams are modeled …

Influence Of The Shaping Process On The Tensile Properties Of Steel Reinforcement Bars Carbon Steel Grades Bjtp24 And Bjts40, Nuraziz Handika, Ridha Amalia Idhar, Jessica Sjah, Essy Arijoeni, Elly Tjahjono

Makara Journal of Technology

According to the current applicable national standard in Indonesia, i.e. SNI 07 2529 1991, in addition to the limitation on the loading rate, the steel bar must be reduced, formed, or lathed, as part of the shaping process of samples. This study determined and compared the effect of the shaping process on the yield strength, ultimate strength, and percent elongation by conducting tensile tests of steel bar grade BJTS40, i.e. deformed bar type of steel, and grade BJTP24, i.e., plain bar type of steel. Three diameters of the deformed bar (BJTS40) and one diameter of the plain bar (BJTP24) were …

A Density Functional Theory Study On Using Montmorillonite To Reduce Air Pollution, Triati Dewi Kencana Wungu, Meqorry Yusfi, Suprijadi Suprijadi

Makara Journal of Technology

In this study, density functional theory (DFT) method is used to investigate the possibility of using a smectite clay mineral called montmorillonite (MMT) in reducing heavy metals, such as Cd, through Cd adsorption. The mechanism of Cd adsorption in MMT is observed theoretically, and the tetrahedrally isomorphic substitution on the upper layer of MMT is considered to observe the role of Al and Fe in strengthening Cd adsorption. Two types of MMT are modeled in this study: Al-MMT and Fe-MMT. The Al-MMT means that Al substitutes one atom in the upper tetrahedral layer of MMT, while Fe-MMT means that Fe …

Ionic Conductiviy Of Alginate-Nh4cl Polymer Electrolyte, Nurhasniza Mamajan Khan, Noor Saadiah Mohd Ali, Ahmad Faizrin Ahmad Fuzlin, Ahmad Salihin Samsudin

Makara Journal of Technology

This study aims to produce a solid biopolymer electrolyte (SBE) by doping ammonium chloride (NH4Cl) into alginate. Solution casting was used to prepare the alginate–NH4Cl SBE system. Electrical impedance spectroscopy was performed to analyze the electrical properties of the SBE under the applied frequency range of 50 Hz–1 MHz. The incorporation of 8 wt.% NH4Cl enhances the ionic conductivity of the SBE up to 3.18 × 10-7 S/cm at ambient room temperature. Fourier transform infrared spectroscopy shows that complexation occurs between the hydroxyl (-OH), carboxylate (COO-) and ether linkage (C-O-C) functional groups due to the formation of inter- and intra-molecular …

Use Of Viscoplastic Damper For Improving The Resistance Of Steel Frames To Blast Loading, Gholamreza Abdollahzadeh, Hadi Faghihmaleki, Hamed Hamidi Jamnani, Atefeh Ebrahimi Bardar

Makara Journal of Technology

In this paper, we evaluated the effect of viscoplastic dampers on the response of steel frames under blast loading. We used SAP2000 software and link elements to investigate the responses of nine-story steel frames with and without dampers. The proposed viscoplastic damper is a new type of viscous damper. The application of this damper is based on the availability of its constituent materials. The damper acts as a viscoelastic damper at low levels of vibration, but it acts as a combination of viscoelastic operator and metal-yielding device at extreme levels of vibration. With respect to the height of the structure, …

Influence Of Lithium Bromide On Electrical Properties In Bio-Based Polymer Electrolytes, Ahmad Faizrin Fuzlin, Bouchta Sahraoui, Ahmad Salihin Samsudin

Makara Journal of Technology

This research presents the influence of lithium bromide (LiBr) on the electrical properties of alginate in bio-based polymer electrolytes (BBPEs) system. Bio-based alginate was prepared using the solution casting technique with various LiBr compositions. The ionic conductivity and electrical properties of the prepared BBPEs samples were studied using electrical impedance spectroscopy over a frequency range of 50 Hz–1 MHz. A maximum ionic conductivity of 7.46 × 10−5 S cm-1 was obtained for a sample containing 15 wt. % lithium bromide-doped alginate BBPEs at ambient temperature (303 K). The electrical analysis revealed that the most conductive sample based on alginate-LiBr BBPEs …

Mechanical Alloying-Assisted Coating Of Fe–Al Powders On Steel Substrate, Alfian Noviyanto, Sri Harjanto, Wahyu Bambang Widayatno, Agus Sukarto Wismogroho, Muhamad Ikhlasul Amal, Nurul Taufiqu Rochman

Makara Journal of Technology

The coating layer of Fe–Al powders on the steel substrate was prepared by mechanical alloying at room temperature. Fe, Al, and the steel substrates were milled with high-energy ball milling for 32 h with a ball-to-powder ratio of 8 in an argon atmosphere to prevent oxidation during milling. Although mechanical alloying was performed for 32 h, no new phases were observed after mechanical alloying, as analyzed by X-ray diffraction. However, the crystallite size of the milled powders for 32 h decreased by factor two compared with the initial powders. Scanning electron micrographs showed that the coating layers formed >8 h …

Performance Of Free-Space Optical Communication Systems Using Optical Amplifiers Under Amplify-Forward And Amplify-Received Configurations, Ucuk Darusalam, Arockia Bazil Raj, Fitri Yuli Zulkifli, Purnomo Sidi Priambodo, Eko Tjipto Rahardjo

Makara Journal of Technology

With the growth of digital technology in the stage of industrial revolution 4.0, the demand for broadcasting large amounts of information to last mile users has increased. Free-space optical (FSO) communication is one of the telecommunication platforms that has shown immense potential in meeting the demand for information broadcasting. In this work, the performance of FSO communication based on wavelength division multiplexing with a data rate of 80 Gbps is investigated through simulations. The configuration of optical amplifiers in the FSO system is set up on the basis of the amplify-forward and amplify-received configurations to expand the network. The investigation …

Iso 9001:2015 Risk-Based Thinking: A Framework Using Fuzzy-Support Vector Machine, Ralph Sherwin A. Corpuz

Makara Journal of Technology

Risk-based thinking (RBT) is one of the distinct new features of the International Organization for Standardization 9001:2015. Interestingly, the standard does not prescribe any tools. Hence, organizations are puzzled as to the extent of conformance. Some organizations have adopted formal tools. However, these tools seem insufficient in linking the standard into an evidence-based decision support system. To resolve gaps in RBT implementation, this paper proposes a framework based on fuzzy inference system (FIS) and support vector machine (SVM) to automate risk analysis and evaluation, proposal and verification of action plans, and prediction of the feasibility of risks and opportunities according …

Modeling And Analysis For Unit Cell Size, Material Anisotropy And Material Imperfection Effects Of Cellular Structures Fabricated By Powder Bed Fusion Additive Manufacturing., Yan Wu

Electronic Theses and Dissertations

Cellular structures are networks of interconnected struts or walls with porosities and are widely found in many natural load-bearing structures such as plants and bones. Cellular structures offer unique functional characteristics such as high stiffness to weight ratio, tailorable heat transfer coefficient, and enhanced mechanical energy absorption, which makes them highly attractive in various engineering disciplines such as biomedical implants, electrodes, heat exchangers, and lightweight structures. There exists an abundance of literatures that have investigated various mechanical properties of various cellular structures such as Poisson’s ratio, elastic modulus, ultimate strength, yield strength, and failure characteristics. Based on the classic cellular …

Effect Of Landfill Leachates On Some Water Quality Indicators Of Selected Surface Water And Groundwater At Ilokun, Ado-Ekiti, Nigeria, Olorunwa Omofunmi, Adesola Satimehin, Abraham Oloye, Okwunna Umego

Makara Journal of Technology

This study was conducted to examine the impact of dumpsites on the quality of groundwater and surface water. The water samples and leachates were collected from dumpsites in respective zones. The physicochemical properties of the samples were examined and determined in accordance with the standards of the American Public Health Association. Results indicated that the groundwater and surface water that are close to the dumpsites have an electrical conductivity of 385 and 245 Sd/cm, total dissolved solids of 168 and 128 mg/L, a turbidity of 4.6 and 22 NTU, a total alkalinity of 103 and 50 mg/L, a total hardness …

Microstrip Filters: A Review Of Different Filter Designs Used In Ultrawide Band Technology, Hussain Bohra, Giriraj Prajapati

Makara Journal of Technology

In this study, optimization techniques applied in designing microstrip bandpass ultra-wideband (UWB) filters are presented. Optimization based on various defected ground structure techniques, resonator designs, and type of dielectric materials is discussed. Microstrip bandpass filters implemented at UWB frequency bands used in wireless communication systems have key features to control frequency response in passband and stopband. Optimization techniques are studied to attain optimum performance of bandpass microstrip filters to ensure minimum insertion loss, high selectivity, compactness, sharp transitions at cut-off frequencies, high return loss, and excellent linearity. Extensive study shows that proper selection of fabrication techniques and type of material …

Effect Of Catholyte Concentration On Current Production During Chocolate Industry Wastewater Treatment By A Microbial Fuel Cell, Diana Rahayuning Wulan, Suprihanto Notodarmojo

Makara Journal of Technology

Microbial fuel cells (MFCs) use bacteria as a catalyst to oxidize organic and/or inorganic substrates and produce electric currents. Wastewater could function as an electron donor in the anode chamber and, thus, represents a very promising energy source. Catholytes, as electron acceptors, influence power production in MFCs by increasing the availability of electrons. The present research aims to determine the influence of catholyte concentration on current production in an aerobic two-chamber MFC. Aerobic treatment was carried out in the two-chamber MFC operated in an incubator at 37  1 °C with and without aeration in the cathode chamber. Wastewater from …

Evaluation Of Il-17a And Il-17f Gene Expression In Peripheral Blood Mononuclear Cells In Different Clinical Stages Of Chronic Hepatitis B Infection In An Iranian Population, Tannaz Akbari Kolagar, Seyed Reza Mohebbi, Fatemeh Ashrafi, Shahrzad Shoraka, Hamid Asadzadeh Aghdaei, Mohammad Reza Zali

Makara Journal of Technology

Hepatitis B virus (HBV) infection is one of the main causes of liver damage, which can also lead to chronic hepatitis B (CHB) infection. More than 240 million individuals worldwide are chronic carriers of HBV. Among individuals with CHB who are untreated, approximately 15% – 40% will progress to liver cirrhosis or cancer. The interactions between HBV and host immune response play significant roles in the progression of CHB. CHB can be generally divided into four different clinical phases: immune tolerance (IT), immune clearance, inactive carrier, and Hepatitis B surface antigen (HBsAg)-negative reactivation phase (ENEG). Many studies showed that interleukins …

Redesign Of Product Packaging With Kansei Engineering: Empirical Study On Small-Medium Enterprises In Indonesia, Amalia Suzianti, A. Aldianto

Makara Journal of Technology

Small-medium enterprises (SMEs) in Indonesia have been proven to be one of the important pillars of the national economy. Unfortunately, some problems hinder their development, and one of the critical problems is the quality of product packaging. The packages of SME products are considered poor, dirty, and unattractive. Packaging problem is one of the factors why consumers are less interested in buying and why SME products always lose in the competition with other products. This study discusses how to employ Kansei engineering to design better SME product packaging with a focus on psychological (affective) aspects. This research concludes that there …

Effect Of Pvdf-Ca Ratio On Electrospun Membrane For Water–Oil Filtration Application, Mohamad Haziq Alias, Izan Izwan Misnon, Rajan Jose

Makara Journal of Technology

Oil spillage and generation of industrial water–oil wastewater mixture ignite a focus on filtration technology. Electrospinning technique provides a versatile route in producing tunable diameter and pores in nanofiber filtration membrane development. In this work, polyvinylidene difluoride (PVDF) and cellulose acetate (CA) electrospun membrane at different concentration ratios were synthesized for water–oil filtration application. The polymeric solutions were characterized using viscometer and conductivity testing, whereas the membranes were analyzed using contact angle, tensile test, scanning electron microscopy (SEM), and filtration testing of oil (dichloromethane). Conductivity test showed a decreased conductivity along with decrement of CA ratio in the polymeric solution. …

Performance-Shaping Factors Of Personnel Performing Evacuation And Escape On Offshore Installations In Tropical, Norafneeza Norazahar, Nur Azizah Arryanie Morshidi, Arshad Ahmad, Wijayanuddin Mohd Ali

Makara Journal of Technology

Performance-shaping factors (PSFs) are used to address the strengths and weaknesses of workers performing escape and evacuation activities. These PSFs are time, environmental factors as stressors, complexity of activities, experiences and training, interaction between workers and emergency equipment, workers’ physical conditions, and procedures. This paper presents a survey work on fitness for the duty of workers performing basic offshore survival and emergency response training. The training provides credible scenarios of escape and evacuation in case of an emergency of offshore installations in tropical waters. The survey is conducted among participants of the tropical basic offshore safety induction & emergency training …

Numerical Study Of Paraffin Wax Melting In A Cavity With A Gradient Of Hot Wall Inclination, Agus Dwi Korawan

Makara Journal of Technology

The melting of a phase change material (PCM) in a cavity with a gradient of hot wall inclination was simulated numerically using five models, namely, Model-A, Model-B, Model-C, Model-D, and Model-E with gradients of −2, −4, ∞, 4, and 2, respectively. The PCM was paraffin wax, which was melted using an enthalpy porosity technique with a pressure-based method. Model-A was found to be the best model. For the completion of the melting process, the models were assigned with the liquid fraction of 1. Model-A required the shortest time, followed by Model-B, Model-C, Model-E, and Model-D, respectively. Compared with Model-C, Model-A …

Effects Of New And Recycle Flux On The Mechanical Properties Of Submerged Arc Welded (Saw) Line Pipe Grade X52m And X65m, Taib Meor Mohd Adli

Student Works (2020-2029)

Two line pipe grade X52M and X65M were manufactured using submerged arc welding process. For each grade, two different welding flux condition were simulated, i.e. 100% new flux and 100% recycle flux. The flux used was aluminate basic type trade name OP 132. The outside diameter and wall thickness for X52M was 610mm x 12.7mm and for X65M was 762mm x 14.3mm. Lower weld re-entrant angle and higher weld bead height were observed in recycle flux condition. Lower weld manganese content recorded in recycle flux condition. And lower mechanical tests (i.e. tensile, impact, and hardness) value reported for recycle flux …

Materials-Processing Relationships For Metal Fused Filament Fabrication Of Ti-6al-4v Alloy., Paramjot Singh

Electronic Theses and Dissertations

Additive manufacturing (AM) is at the mainstream to cater the needs for rapid tooling and small-scale part production. The metal AM of complex geometries is widely accepted and promoted in the industry. While several metal AM technologies exist and are matured to a level where expectation in terms of design and properties are possible to realize. But the metal AM suffers from the heavy expense to acquire equipment, isotropic property challenges, and potential hazards to work with loose reactive metal powder. With this motivation, the dissertation aims to develop the fundamental aspects to print metal parts with bound Ti-6Al-4V powder …

Selective Laser Melting 17-4 Ph Stainless Steel And The Effect Of Varied Thermal Treatments On Fatigue Behavior., Sean Daniel Dobson

Electronic Theses and Dissertations

Fatigue failure is the leading source of loss in industry. In order for new means of manufacturing to move towards mainstream use a complete understanding of material and mechanical behavior must be gained. This endeavor seeks to aide in that task by observing the fatigue behavior of selective laser melting (SLM) additive manufacturing (AM) specimens and the effect of differing thermal treatment conditions for an optimized AM process. Stainless steel 17-4 PH specimens were fabricated using SLM AM and thermally treated to three conditions: as-built, solutionized and hardened, and direct hardened. These specimens were characterized for material (powder quality, density, …

Spherical Cavity Expansion Approach For The Study Of Rigid-Penetrator’S Impact Problems, Mario Buchely, Alejandro Marañon

Materials Science and Engineering Faculty Research & Creative Works

In recent years, Spherical Cavity Expansion (SCE) theory has been extensively utilized to model dynamic deformation processes related to indentation and penetration problems in many fields. In this review, the SCE theory is introduced by explaining the different mathematical features of this theory, its solution, and a potential application to model the penetration of a rigid penetrator into a deformable target. First, a chronologically literature review of the most common models used to study this kind of penetration problems is introduced, focusing on the SCE theory. Then, the engineering model of penetration is presented using the SCE approach. The model …

Effects Of Collision Damage On The Ultimate Strength Of Fpso Vessels, Muhammad Zubair Muis Alie, Dian Ramasari, Taufiqur Rachman, Ristiyanto Adiputra

Makara Journal of Technology

Floating production storage offloading (FPSO) vessels are movable offshore structures. These structures are designed with large dimensions, and their decks are loaded with several types of equipment. During collision damage, the hull and deck parts loaded with equipment are severely affected. Therefore, the ultimate strength of FPSO vessels should be thoroughly checked and evaluated. The objective of the present study is to analyze the ultimate strength of FPSO vessels against collision damage characterized by hogging and sagging under longitudinal bending. The cross section of an FPSO vessel is modeled with elements composed of stiffened and unstiffened plates. The vessel length …