Metallurgy Commons^™

Development Of Pspp Map For Stainless Steel Alloys Used In A Marine Environment, Jarrett D. Hawkins

ME 4133/6133 Mechanical Metallurgy

A process-structure-properties-performance map will be created for these alloys focusing on the modification of the structure or composition and outlining the processes required and the affected properties. A thorough review of different chemical alloys, grain refining methods, and grain boundary compositions for several alloys and their corresponding property effects. Also plan to review material treatment processes and standard refining methods for stainless steels. The performance of these metals will be evaluated for property requirements in regards to strength, toughness, with an emphasis on corrosion resistance.

Tungsten: The Strongest Natural Metal On Earth, Haley E. Holland, Razan Khadka, Lee Marble, Kaleb Tutor

ME 4133/6133 Mechanical Metallurgy

The overall objective of this project was to construct a process-structure-property-performance (PSPP) map for a chosen metallic material. The material chosen by the group is tungsten (W). Tungsten is a rare, naturally occurring element and is usually found in the form of ores. It is known predominantly for its ability to withstand extreme temperatures, as well as its high tensile strength. The PSPP map displays many specifications of tungsten in each of the four categories and further details regarding each specific linkage, or subcategory, within the map are written throughout the research paper.

Along with the four specific categories outlined …

Analysis Of Titanium Alloy Ti-6al-4v, Hunter C. Smith, Gordin Smith

ME 4133/6133 Mechanical Metallurgy

Titanium alloy Ti-6Al-4V was chosen for examination, more specifically, the Properties and Performance of the alloy. The students will share the responsibility of examining the attributes of the material. The team members participate evenly in performing research, producing calculations, and constructing the final report. Contained herein is the information gathered through research conducted thus far.

The performance of the material will be related to the processing methods of the material. This relationship forms the basis of cost analysis. The students will examine the atomic characteristics and crystalline structure to determine the effects of the alloyed materials on properties such as …

An Analysis Of The Effects Of Process, Structure, And Properties On The Performance Of The Ti6al4v Alloy, Brad Jay Sampson, Loubna Ifqir

ME 4133/6133 Mechanical Metallurgy

Ti6Al4V (pronounced Ti-64), is a titanium alloy used in a variety of engineering applications including the aerospace, automotive, and biomedical industries. Ti6Al4V is made up of a combined ɑ-β microstructure, which provides it with many valuable properties such as high strength, low weight, high melting point, corrosion resistance, and biocompatibility. [1] For years, casting and forging have been the traditional processes used for the manufacturing of Ti6Al4V components, but recent interest in the additive manufacturing of Ti6Al4V through the Electron Beam Melting (EBM), Selective Laser Melting (SLM), and Directed Energy Deposition (DED) methods has been gained. The goal of this …

Al 6061 Alloy, Will Mckelvey, Evan Robertson, Justin Yates

ME 4133/6133 Mechanical Metallurgy

We want to portray the Al 6061 manufacturing and machining processes and how these affect the mechanical properties of the material. We also want to portray the strength and weaknesses and the reasons why it is used in certain applications.

Duplex Stainless Steel 2205 In The Pulp And Paper Industry, Charlie S. Wilcher, Trevor Davus

ME 4133/6133 Mechanical Metallurgy

Duplex stainless steel’s durability, formability, and resistance to corrosion make it the primary steel option of the pulp and paper industry. The harsh environments found in certain aspects of this industry, such as in bleach plants, digesters, liquor vessels, and any piping where corrosive liquids may be passed, require the previously mentioned properties that duplex stainless steel 2205 offer. The structure and properties of duplex stainless steel, as well as the processes it undergoes, allow for it to withstand these environments. Research into the structure and properties of duplex stainless steel and the processes it undergoes will indicate how duplex …

Ar400 Wear Plates, Jase Tatum, Bryson Miller, John Howell, Aaron Alexander

ME 4133/6133 Mechanical Metallurgy

Wear resistance is an invaluable performance metric for most metallic components found in mechanical systems. Our research focused on AR400, a steel alloy known for its wear resistance capabilities, in an effort to determine what factors might be attributed to its performance in wear applications. After establishing the processing techniques and resulting material structures that give AR400 such an edge in extreme wear conditions, our goal is to determine indicators of wear resistance that can be used to distinguish excellent wear resistant alloys from average or subpar performers against wear.

Investigating Cobalt Chrome Alloy For Use In Biomedical Applications, Morgan Calhoun, Caitlin Cade

ME 4133/6133 Mechanical Metallurgy

Cobalt Chrome alloys, in particular cast Co-Cr ASTM-F75, are often used as the material for medical implants due to a combination of material properties: high strength, stiffness, temperature endurance, and wear / corrosion resistance. We aim to demonstrate and discuss what characteristics make it such a desirable material in the production of metallic biomedical implants

Titanium Ti-6al-4v, James Aaras Ross Brundege

ME 4133/6133 Mechanical Metallurgy

Titanium alloys, such as Ti-6A1-4V, used as biomaterials possess great characteristics compared to other alloys such as stainless steel alloys. Characteristics such as biocompatibility, enhanced corrosion, strain, and fatigue resistance provide amazing benefits from these alloys. Providing an understanding of Ti used in biomedical applications and production can provide insight into its benefits and limitations as well as the areas of potential improvement for future study.

Laser Surface Treatment And Laser Powder Bed Fusion Additive Manufacturing Study Using Custom Designed 3d Printer And The Application Of Machine Learning In Materials Science, Hao Wen

LSU Doctoral Dissertations

Selective Laser Melting (SLM) is a laser powder bed fusion (L-PBF) based additive manufacturing (AM) method, which uses a laser beam to melt the selected areas of the metal powder bed. A customized SLM 3D printer that can handle a small quantity of metal powders was built in the lab to achieve versatile research purposes. The hardware design, electrical diagrams, and software functions are introduced in Chapter 2. Several laser surface engineering and SLM experiments were conducted using this customized machine which showed the functionality of the machine and some prospective fields that this machine can be utilized. Chapter 3 …

Comparison Of Concrete And Steel Jacket Methods For Reinforcing A Concrete Bridge Pier By Numerical And Experimental Studies, Hadi Faghihmaleki

Makara Journal of Technology

Various rehabilitation and strengthening procedures have been developed in recent decades. A study to determine which methods can be implemented to increase the useful life of the bridge before strengthening must be performed. In this study, the seismic behavior of a reinforced concrete bridge pier with dimension 3.5 × 3.5 m, which was reinforced by two steel and a concrete jacket, was investigated. Nonlinear geometric models and materials were analyzed to estimate the seismic parameters of the pier. Results show an increase in energy absorption, ultimate strength, and ductility for the steel jacket, as well as a greater increase in …

Effect Of Arc Plasma Sintering On The Structural And Microstructural Properties Of Fe-Cr-Ni Austenitic Stainless Steels, Parikin Parikin, M. Dani, A. Dimyati, N. D. Purnamasari, B. Sugeng, M. Panitra, A. Insani, T. H. Priyanto, S. Mustofa, Syahbuddin Syahbuddin, A. Huang

Makara Journal of Technology

X-ray diffraction techniques were performed to determine the actual crystal structure of A2 austenitic stainless steel (ASS) as-cast and A2 ASS after arc plasma sintering (APS) for 2 s. Computations were conducted on the basis of the Bragg arithmetic formula by comparing the S2 arithmetic with the interplanar spacing. The Bragg arithmetic formula is a simple series for the determination of the crystalline phase of materials based on the Miller indices of cubic shapes or other shapes. A2 ASS as-cast was identified to have a crystal structure of face-centered cubic with lattice parameter a = 3.58 Å. A similar crystal …

Trend Significance Levels Of Rain Onset And Cessation And Lengths Of The Wet And Dry Seasons In Epe, Lagos State, Nigeria, Adekunle Adedeji Alli, Olorunwa Eric Omofunmi

Makara Journal of Technology

This study aims to reduce crop failure resulting from a dry spell, which is the first occurrence of unsustainable rainfall that deceives farmers into planting. Thus, trends need to be tested using hypothesis, kurtosis, and other statistics to analyze the risks associated with unstable planting calendars and their possible mitigation strategies. The daily rainfall data from 1982 to 2018 were obtained from the archive of NASA/POWER SRB/FLASH, and the research location is Epe, Lagos State, Nigeria, which lies at latitude 6.585° N and longitude 3.962° E. Microsoft Excel was used to perform the tests. Results show that the null hypothesis …

Kinetic Modeling Study Of Laminar Burning Velocity Of Gasoline–Ethanol–Methanol Blends At Elevated Temperature And Pressure, Ahmad Syihan Auzani, Cahyo Setyo Wibowo, Riesta Anggarani, Yulianto Sulistyo Nugroho, Bambang Sugiarto

Makara Journal of Technology

Gasoline–ethanol–methanol (GEM) blends have been considered to replace pure gasoline as spark ignition engine fuel. Their physical and chemical properties and performance and emission measurements from real engines have been reported previously. However, a fundamental study that can explain the unique results of GEM compared with those of pure gasoline is lacking. This study aims to compare the laminar burning velocity of GEM blends at different mixtures, equivalence ratios, temperatures, and pressures with that of pure gasoline. A laminar flame propagation model and reaction mechanisms from the literature were were for a numerical simulation. In this study, the chemical components …

Improvement Of Electrical Properties Of Cmc-Pva Doped With Various Contents Of Lino3 As An Application For Hybrid Polymer Electrolytes, Amalia Zulkifli, Norfatihah Mazuki, Ahmad Salihin Samsudin

Makara Journal of Technology

The present work was carried out with the development of hybrid polymer electrolytes (HPEs) by using carboxymethyl cellulose (CMC)–polyvinyl alcohol (PVA) doped with different contents of lithium nitrate (LiNO3) for the determination of their structural and conduction properties. The structural analysis was conducted by using Fourier transform infra-red spectroscopy and showed the interaction between the blend host polymer and ionic dopant, which formed via the coordinating site of CMC-PVA and Li+-NO3−. The complexes of CMC-PVA doped LiNO3 led to an increment in ionic conductivity, as observed by electrical impedance spectroscopy, and the sample containing 20 wt% LiNO3 obtained the highest …

Music Information Retrieval Based On Active Frequency, Hardianto Wibowo, Wildan Suharso, Yufis Azhar, Galih Wasis Wicaksono, Agus Eko Minarno, Dani Harmanto

Makara Journal of Technology

Music is the art of combining frequencies. A balance of frequencies gives rise to a harmonious tone. Several features of music can be analyzed, and they include sociocultural background, lyrics, mood, tempo, rhythm, harmony, melody, timbre, and instrumentation. In this study, we use the frequency of instrumentation as a feature for classification because each instrument has a frequency range. To test this frequency range, we use five music genres and one music playing skill. The five genres are dangdut, electronic dance music (EDM), metal, pop/rock, and reggae. The music playing skill is acoustic. Active frequencies are tested using the k-nearest …

Predictive Delivery Man Assignment Problem Using Deep Learning, Rahmadini Payla Juarsa, Taufik Djatna

Makara Journal of Technology

Dispatching is a critical part in current online shopping. It relates to how the delivery man assignment should minimize cost along with the service from a source to an end customer with an appropriate scheduled time. The problem arises as neither enough products to deliver nor delivery men are available for dispatch, resulting in suboptimal service and a waste of money. The study aimed to formulate the cost of restaurant dispatching for inducing a deep learning-based solution with the gated recurrent unit recurrent neural network to receive hourly order data and to engage the result for near feature delivery man …

Review: Factors Affecting Composite Laminates Against Lightning Strikes, Aaryan Manoj Nair

Publications and Research

Lightning strike protection (LSP) have recently been a newly developing field particularly with the emergence of graphene thin film integration into carbon fiber composite structures. This technology has a widespread application in airplanes, wind turbines, and other instruments which are susceptible to frequent lightning strikes. Electrical discharge of the instrument in a safe manner is vital for the safety of the passengers (in the case of flights) as well as the integrity of the aircraft structures because of their specific mechanical and structural properties, which are essential for their functioning. The purpose of the study is to fabricate graphene thin …

Anisotropic Plasticity Modeling Of Thin Sheets And Its Application To Micro Channel Forming Of Steel Foils, Jie Sheng

Mechanical Engineering Research Theses and Dissertations

Thin sheet metals and ultrathin metal foils produced by industrial rolling processes are textured polycrystalline materials and their mechanical behaviors may depend strongly on the orientation of applied loading. Consideration of such plastic anisotropy in advanced modeling of these materials is of the paramount importance in designing optimal manufacturing processes for automotive and other applications using finite element methods. This research addresses several critical issues in anisotropic plasticity modeling and its applications in analyzing micro channel forming of ultrathin stainless-steel foils. An experimental study has first been carried out on the accuracy and sensitivity of measuring the plastic strain ratios …

Fabricating Tinicu Ternary Shape Memory Alloy By Directed Energy Deposition Via Elemental Metal Powders, Yitao Chen, Xinchang Zhang, Mohammad Masud Parvez, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this paper, a TiNiCu shape memory alloy single-wall structure was fabricated by the directed energy deposition technique with a mixture of elemental Ti, Ni, and Cu powders following the atomic percentage of Ti50Ni45Cu5 to fully utilize the material flexibility of the additive manufacturing process to develop ternary shape memory alloys. The chemical composition, phase, and material properties at multiple locations along the build direction were studied, using scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, Vickers hardness test-ing, tensile testing, and differential scanning calorimetry. The location-dependent compositions of martensitic TiNi and austenitic TiNi phases, mechanical properties, and functional properties …

Experimental Study Of Hollow-Core Slab Containing Waste Pet Bottles, Mulia Orientilize, Josia Irwan Rastandi, R. M. Dimas Aries C., Marsha Niken P., Krisna Adi S.S., Abimantrana Abimantrana

Makara Journal of Technology

This study investigated the utilization of plastic-waste concrete as an effort to reduce urban waste problems. The waste plastic bottles were utilized to form the hollows of the hollow-core slabs (HCSs). The bottles were made of polyethylene terephthalate (PET). As a part of green research to reuse waste material, shredded PET was also added to the concrete mixture to improve the HCS strength. The cast-in-site HCS could be constructed without any difficulties. Three parameters were investigated: the effects of void content, shredded PET content, and steel-fiber (SF) content on the HCS ultimate bending capacity (Mu). Fifteen specimens were tested under …

Improving The Intellectual And Social Development Of Children With Autism: Design Of A Training Center For Autism, Hasti Jalalian

Makara Journal of Technology

Research on the relationship between the role of architecture and the psychology of children with autism, which indicates that appropriate environments for these children can have a significant effect on their healthcare process, has been recently conducted. However, statistics show that autism spectrum disorders are pervasive, and its extent in Iran has been increasing. Moreover, centers that are specifically designed for children with autism are limited, and paradigms are made without considering the mood of these children. Given the role of architecture in designing a suitable space for these children, an investigation that can identify the specific requirements of these …

Numerical Study Of A Buckling Restrained Brace (Brb) In Steel Structures And Comparison With A Convergent Ordinary Brace (Ocb) Under Static And Dynamic Loading, Fatemeh Habibpour

Makara Journal of Technology

Bulk metallic glass (BMG) has good mechanical strength, high hardness, wear resistance, and corrosion resistance with promising application in various industries. However, for the industrial production of BMG, the main issue is how to overcome limitations of joining with other materials. The present study focuses on solder processing at low operating temperature to avoid exceeding the recrystallization temperature. A feasible joining process for BMG was developed using lead-free solders. The BMG surface is pre-plated with copper, nickel, or titanium as a wetting layer. The reaction temperature is set between the glass transition temperature of BMG and the melting point of …

Analysis Of The Interfacial Reaction Between Bulk Metallic Glass Coated Copper, Nickel, And Titanium With Lead-Free Solders, Andromeda Dwi Laksono, Yee-Wen Yen, Rifqi Aulia Tanjung, Teodoro A. Amatosa, Ruki Harwahyu

Makara Journal of Technology

Bulk metallic glass (BMG) has good mechanical strength, high hardness, wear resistance, and corrosion resistance with promising application in various industries. However, for the industrial production of BMG, the main issue is how to overcome limitations of joining with other materials. The present study focuses on solder processing at low operating temperature to avoid exceeding the recrystallization temperature. A feasible joining process for BMG was developed using lead-free solders. The BMG surface is pre-plated with copper, nickel, or titanium as a wetting layer. The reaction temperature is set between the glass transition temperature of BMG and the melting point of …

Design Of Ac Microgrid Topology With Photovoltaic Uncertainties In A Rural Village, Vannak Vai

Makara Journal of Technology

Energy needs are increasing day by day, especially for developing countries, due to population growth and changing lifestyles. A suitable microgrid topology with renewable energy integration is considered to fulfill the people and society’s needs. This paper focuses on the design of AC microgrid topology for a nonelectrified village with the integration of PV uncertainties in both sitting and sizing. The development of an optimal algorithm based on the conductor use minimization and unbalanced load improvement is proposed. The shortest path is proposed to search for the minimum conductor use. Then, the algorithm for improving the unbalanced load with two …

Mean-Shift Object Tracking Algorithm With Systematic Sampling Technique, Yoanes Bandung, Aris Ardiansyah

Makara Journal of Technology

Mean shift is a fast object tracking algorithm that only considers pixels in an object area, hence its relatively small computational load. This algorithm is suitable for use in real-time conditions in terms of execution time. The use of histograms causes this algorithm to be relatively resistant to rotation and changes in object size. However, its resistance to lighting changes is not optimal. This study aims to improve the performance of the algorithm under lighting changes and reduce its processing time. The proposed technique involves the use of sampling techniques to reduce the number of iterations, optimization of candidate search …

Analysis Of Correlation And Mapping Of Chlorophyll-A Concentrations And Sea Surface Temperatures In Coastal Areas Based On Terra Modis Satellite Image Data, Hendrata Wibisana, Bangun Muljo Sukotjo, Umboro Lasminto

Makara Journal of Technology

Ecosystems in aquatic environments are distinct from ecosystems on land. Changes that occur in ecosystems in aquatic environments affect the lives of biota in these waters, including the fish used as a food source in fishing communities in coastal areas. This study aims to determine the role of remote sensing in mapping and analyzing the relationship between the parameters of sea surface temperature and chlorophyll-a concentrations on the coast. The correlation of sea surface temperature with chlorophyll-a concentrations is modeled via linear regression. An analysis of variance test is performed to establish the suitability of the temperature data for the …

Study Of Laser Based Additive Manufacturing For Titanium And Copper Alloys, Congyuan Zeng

LSU Doctoral Dissertations

Material processing by laser is increasingly applied in industrial applications for its outstanding characteristics, such as localized heating, high efficiency, and high manufacturing precision. In this study, two kinds of laser material processing strategies were investigated, namely laser surface engineering and laser-powder-bed fusion additive manufacturing, with pure titanium and copper alloys as target materials, respectively.

For laser surface engineering related studies, the work includes the investigation of the dynamic interactions between titanium and pure nitrogen or ambient air under transient laser processing conditions. Thanks to the in-situ synchrotron X-ray diffraction tests, the high-temperature reaction steps between titanium and pure nitrogen/ambient …

Absorption Of Nitrogen During Pulsed Wave L-Pbf Of 17-4 Ph Steel, Ben Brown, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In the fabrication of 17-4 PH by laser powder bed fusion (L-PBF) the well-documented occurrence of large amounts of retained austenite can be attributed to an elevated concentration of nitrogen present in the material. While the effects of continuous wave (CW) laser processing on in-situ nitrogen absorption characteristics have been evaluated, power modulated pulsed wave (PW) laser processing effects have not. In this study the effects of PW L-PBF processing of 17-4 PH on nitrogen absorption, phase composition, and mechanical performance are explored using commercially available PW L-PBF equipment and compared to samples produced by CW L-PBF. PW L-PBF samples …

Modeling And Optimization Of Process Parameters In Face Milling Of Ti6al4v Alloy Using Taguchi And Grey Relational Analysis, Al Mazedur Rahman, S M Abdur Rob, Anil K. Srivastava

Manufacturing & Industrial Engineering Faculty Publications

Titanium alloys are extensively used in aerospace, missiles, rockets, naval ships, automotive, medical devices, and even the consumer electronics industry where a high strength to density ratio, lightweight, high corrosion resistance, and resistance to high temperatures are important. The machining of these alloys has always been challenging for manufacturers. This article investigates the combined effect of radial depth, cutting speed and feed rate on cutting forces, tool life, and surface roughness during face milling of Ti6Al4V alloy. This study focuses on the significance of radial depth of cut on cutting force, tool life and surface roughness compared to that of …