Materials Science and Engineering Commons^™

Engineering Properties And Microstructural Characteristics Of Cement And Geopolymer Based Mortars Using Nontraditional Supplementary Cementitious Materials, Mathialagan Sumesh

Student Works (2020-2029)

The concrete repair and rehabilitation industry grows rapidly due to deterioration, damage and defects in concrete structures. For various reasons, the concrete construction industry is not sustainable; because it consumes huge quantities of virgin materials, the usage of Portland cement as prime binder. The production of cement is a major contributor to greenhouse gas emissions. In addition, the high cost of commercial repair material. Therefore, it is necessary to develop cost-effective alternative repair materials for concrete repairs. There have been many standard repair materials available in the market, which are costly and not affordable to common people. However, research works …

Materials-Processing Relationships For Metal Fused Filament Fabrication Of Ti-6al-4v Alloy., Paramjot Singh

Electronic Theses and Dissertations

Additive manufacturing (AM) is at the mainstream to cater the needs for rapid tooling and small-scale part production. The metal AM of complex geometries is widely accepted and promoted in the industry. While several metal AM technologies exist and are matured to a level where expectation in terms of design and properties are possible to realize. But the metal AM suffers from the heavy expense to acquire equipment, isotropic property challenges, and potential hazards to work with loose reactive metal powder. With this motivation, the dissertation aims to develop the fundamental aspects to print metal parts with bound Ti-6Al-4V powder …

Anomalous Eutectic Microstructures In Mg–Al Structural Alloy Prepared By Rapid Solidification, Soodabeh Azadehranjbar, Jian Wang, Jeffrey E. Shield

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Magnesium is the lightest engineering metal 1 However, conventional Mg alloys typically suffer from low strength and poor deformability due to very few slip systems and easy twinning 3 Alloying Mg with other materials and microstructural engineering are promising approaches to increase ductility and strength of Mg In the current work, non equilibrium solidification conditions were applied to induce a transition from regular to anomalous eutectic in Mg Al eutectic alloy such that four distinguished microstructures were acquired and the corresponding formation mechanisms were investigated

Design, Microstructure And Properties Of Metastable Beta-Type Biomedical Titanium Alloys, Syed Faraz Jawed

Theses: Doctorates and Masters

Many existing implant biomaterials including cobalt-chromium alloy, stainless steel, Ti-6Al-4V and commercially pure titanium have all been shown to demonstrate mechanical incompatibility, poor osseointegration and/or cause cytotoxic effects on the human body after some years of application, leading to revision surgery in most cases. Consequently, there is an immediate need for an enduring biomaterial that displays good mechanical properties and possesses biocompatibility and corrosion resistance, in order to reduce rates of revision surgeries. In this PhD work, based on the 𝐵𝑜̅̅̅̅-𝑀𝑑̅̅̅̅̅, 𝑒/𝑎̅̅̅̅̅-𝛥𝑟̅̅̅ and BF-d-electron superelastic theoretical relationships four new series of quaternary Ti-25Nb-8Zr-xCr, Ti-25Nb-xSn-yCr, Ti26Nb-xMn-yZr and Ti-25Nb-xMn-ySn alloys have been …

Effect Of Cobalt In Thin Wall Ductile Iron And Solid Solution Strengthened Ferritic Ductile Iron, Alejandra I. Almanza

Dissertations, Master's Theses and Master's Reports

Ductile Iron is a material that is constantly evolving. Consequently, the ferrous industry is not only focusing on lightweighting but also on improving the impact strength and fracture toughness of typical ferritic-pearlitic ductile iron grades and solid solution strengthened ferritic ductile irons. Recently, the demand for thin-wall ductile iron and solid solution strengthened ferritic ductile iron grades has increased. The challenges behind the fabrication of these two ductile iron materials are the presence of carbides and the embrittlement of ferrite. In response, research has been focused on looking at alternative methods that can mitigate carbide formation in thin sections and …

Microstructure And Mechanical Behavior Of Metastable Beta Type Titanium Alloys, Chirag Dhirajlal Rabadia

Theses: Doctorates and Masters

Current biomaterials such as stainless steel, Co-Cr alloys, commercially pure titanium and Ti-6Al- 4V either possess poor mechanical compatibility and/or produce toxic effects in the human body after several years of usage. Consequently, there is an enormous demand for long-lasting biomaterials which provide a better combination of mechanical, corrosion and biological properties. In addition to this, alloys used in high-strength applications possess either high-strength or large plasticity. However, a high-strength alloy should possess a better blend of both strength and plasticity when used in high-strength applications. Metastable β-titanium alloys are the best suited alloys for biomedical and high-strength applications because …

Hydcem: A New Cement Hydration Model, Niall Holmes, Denis Kelliher, Mark Tyrer

Conference papers

Hydration models are useful to predict, understand and describe the behaviour of different cementitious-based systems. They are indispensable for undertaking long-term performance and service life predictions for existing and new products for generating quantitative data in the move towards more sustainable cements while optimising natural resources. One such application is the development of cement-based thermoelectric applications.

HYDCEM is a new model to predict the phase assemblage, degree of hydration, heat release and changes in pore solution chemistry over time for cements undergoing hydration for any w/c ratio and curing temperatures up to 450C. HYDCEM, written in MATLAB, is aimed at …

Microstructure And Materials Characterization Of Sol-Gel Synthesized Zro2 Systems, Sungsoo Park, Godlisten Shao

Tanzania Journal of Science

The roles of pH and thermal treatment on the microstructures of sol-gel synthesized mesoporous ZrO2 systems have been investigated. In order to control the crystal structures and particle sizes of the final products, the pH values of the reaction mixtures were controlled between 5 and 12 followed by calcination at temperatures ranging from 450 to 1000 °C. The microstructures of the zirconia systems were then examined by XRD, TEM, TGA, UV-visible DRS and nitrogen physisorption study analyses. It was found that pH values and calcination temperatures have significant influence on the crystallization temperature, phase transformation and particle size of the …

Study On The Thermal Distortion, Hardness, And Microstructure Of St 37 Steel Plate Joined Using Fcaw, Maijuansyah Maijuansyah, Yanuar Rohmat Aji Pradana, Gaguk Jatisukamto, Solichin Solichin

Journal of Mechanical Engineering Science and Technology (JMEST)

This study sets out to investigate the distortion angle, microstructure, and hardness of St 37 steel plate weld joint produced by FCAW using the welding current of 80, 110, and 140 A. By using flat position, CO2 and E71T-1 wire were utilized as a shielding gas and electrode filler, respectively. The distortion angle measurement was done on 3 different locations of the welded sample perpendicular to weld direction by using bevel protractor. The micro Vickers tests were then applied gradually at the crosssectional surface with a distance of 0, 5, 10 and 15 mm from weld centerline using the load …

A Study On Ultrasonic Energy Assisted Metal Processing : Its Correeltion With Microstructure And Properties, And Its Application To Additive Manufacturing., Anagh Deshpande

Electronic Theses and Dissertations

Additive manufacturing or 3d printing is the process of constructing a 3-dimensional object layer-by-layer. This additive approach to manufacturing has enabled fabrication of complex components directly from a computer model (or a CAD model). The process has now matured from its earlier version of being a rapid prototyping tool to a technology that can fabricate service-ready components. Development of low-cost polymer additive manufacturing printers enabled by open source Fused Deposition Modeling (FDM) printers and printers of other technologies like SLA and binder jetting has made polymer additive manufacturing accessible and affordable. But the metal additive manufacturing technologies are still expensive …

Off Axis Compressive Response Of Ice-Templated Ceramics, Rahul Kumar Jujjavarapu

Mechanical & Aerospace Engineering Theses & Dissertations

The off-axis compressive behavior of ice-templated ceramic was analyzed using experimental results and micro-mechanical model simulation. Ice-templated ceramics is a versatile processing technique used to manufacture anisotropic ceramic foam by exploiting the anisotropic growth characteristics and lamellar morphology. The ice-templating process results in processing-structure-property relationships determined by the microstructure. The processed alumina samples which were later manufactured by water jet machine from the freeze casting were tested under quasi-static off-axis loading conditions and were used to determine the mechanical properties of the material. Digital image correlation (DIC) was used to measure the strain response of ice-templated ceramic under off-axis loading. …

Deformation Correlations And Machine Learning: Microstructural Inference And Crystal Plasticity Predictions, Michail Tzimas

Graduate Theses, Dissertations, and Problem Reports (ETD)

The present thesis makes a connection between spatially resolved strain correlations and material processing history. Such correlations can be used to infer and classify prior deformation history of a sample at various strain levels with the use of Machine Learning approaches. A simple and concrete example of uniaxially compressed crystalline thin films of various sizes, generated by two-dimensional discrete dislocation plasticity simulations is examined. At the nanoscale, thin films exhibit yield-strength size effects with noisy mechanical responses which create an interesting challenge for the application of Machine Learning techniques. Moreover, this thesis demonstrates the prediction of the average mechanical responses …

The Study Of Scandate Cathode And Its Characterization Under Various Stages Of Processing, Xiaomeng Zhang

Theses and Dissertations--Chemical and Materials Engineering

Scandate cathode under various processing stages: scandia nano-powder, tungsten scandia mix powder, sintered and impregnated pellets, were characterized with techniques that included electron microscopy, EDS, XPS, and work function measurements. The size and shape uniformity of nano-scale scandia particles changed from round to square and polyhedron during heat treatment. Reduction in size and improvement in size uniformity as heat treating temperature increased were observed. When determining the highest Sc coverage, three assessment methods were used and with their combined results, it was concluded that set VII had the highest Sc at%. In the sintered pellets, it was observed with SEM …

Process-Property-Microstructure Relationships In Laser-Powder Bed Fusion Of 420 Stainless Steel., Subrata Deb Nath

Electronic Theses and Dissertations

Laser-powder bed fusion (L-PBF) is an additive manufacturing technique for fabricating metal components with complex design and customized features. However, only a limited number of materials have been widely studied using L-PBF. AISI 420 stainless steel, an alloy with a useful combination of high strength, hardness, and corrosion resistance, is an example of one such material where few L-PBF investigations have emerged to date. In this dissertation, L-PBF experiments were conducted using 420 stainless steel powders to understand the effects of chemical composition, particle size distribution and processing parameters on ensuing physical, mechanical and corrosion properties and microstructure in comparison …

Synthesis And Characterization Of Polymer-Silica Composite Hydrogel Particles And Influence Of Hydrogel Composition On Cement Paste Microstructure, Matthew J. Krafcik, B Bose, Kendra Erk

School of Materials Engineering Faculty Publications

The objective of this research is to define the fundamental structure-property relationships of water-swollen polymer hydrogel particles that are employed as internal curing agents in cementitious mixtures, in addition to reporting a novel synthesis procedure for combining pozzolanic materials with hydrogel particles. Solution polymerization was performed to incorporate amorphous nanosilica particles within acrylic-based polymer hydrogel particles of varying chemical compositions (i.e., monomer ratio of acrylic acid (AA) to acrylamide (AM)). Experiments were designed to measure the absorption capacity and kinetics of hydrogel particles immersed in pure water and cementitious pore solution, as well as determine the impact of particles on …

Microstructures And Hardness Of Tig Welded Experimental 57fe15cr25ni Steel, Parikin Parikin, Mohammad Dani, Abu Khalid Rivai, Agus Hadi Ismoyo, Riza Iskandar, Arbi Dimyati

Makara Journal of Technology

The microstructures and hardness of tungsten inert gas (TIG) welded experimental 57Fe15Cr25Ni steel were investigated through optical–scanning electron microscopy analyses and with a hardness tester, respectively. The welding process restructured the constituent atoms into regular and irregular crystal lattices. Rapid cooling of the weld metal allowed the formation of a dendritic (columnar) structure, with porous grains. By contrast, slow cooling influenced HAZ and led to the formation of grain structures. The crystal lattice became more organized and larger than other zones. Meanwhile, the base metal formed circular nets that covered large area inside thick and thin grain boundaries. The diffraction …

The Effect Of Rotational Speed, Friction Duration, And Pressure On Tensile Strength Of Aisi 6061 Welding Joints, Dewi Puspitasari, Poppy Puspitasari, M. Rizka Gita Firmansyah, Solichin Solichin

Journal of Mechanical Engineering Science and Technology (JMEST)

Electric arc welding with covered electrodes is ideally suited for flat plates. If this technique is employed for welding rigid bodies, the results would be of poor quality. One viable solution to weld rigid bodies is through friction welding. The study aimed to investigate the tensile strength of specimens subjected to friction welding with variations in rotational speed, friction time, and pressure and to examine the microstructure of friction welding joints. This research used the one-shot case study design and involved descriptive analysis. The descriptive analysis described the results of tensile testing and microstructure of welding joints. Results showed that …

Evaluation Of Metallurgical And Mechanical Properties Of Alsi10mg Produced By Selective Laser Melting, Luke J. Suttey

Graduate Theses & Non-Theses

Selective laser melting (SLM) additive manufacturing (AM) of metal powders has long been a focus in the study of AM due to the possibility of weight reduction, complex shape formation, and production cost savings. Although applicable to a variety of metals SLM AM of the AlSi10Mg alloy was studied in an attempt to characterize the effect of processing parameter and build angle variation on the final microstructural, fractographic, and mechanical properties of parts produced without any thermal post-processing techniques. Research was conducted on five build angles (0°, 30°, 45°, 60°, and 90°), and three Global Energy Densities (GED) (37.15, 45.39, …

Synthesis And Characterization Of Polymer-Silica Composite Hydrogel Particles And Influence Of Hydrogel Composition On Cement Paste Microstructure, Matthew J. Krafcik, B Bose, Kendra Erk

School of Materials Engineering Faculty Publications

The objective of this research is to define the fundamental structure-property relationships of water-swollen polymer hydrogel particles that are employed as internal curing agents in cementitious mixtures, in addition to reporting a novel synthesis procedure for combining pozzolanic materials with hydrogel particles. Solution polymerization was performed to incorporate amorphous nanosilica particles within acrylic-based polymer hydrogel particles of varying chemical compositions (i.e., monomer ratio of acrylic acid (AA) to acrylamide (AM)). Experiments were designed to measure the absorption capacity and kinetics of hydrogel particles immersed in pure water and cementitious pore solution, as well as determine the impact of particles on …

Homogenization And Growth Behavior Of Second-Phase Particles In A Deformed Zr-Sn-Nb-Fe-Cu-Si-O Alloy, Liang-Yu Chen, Peng Sang, Lina Zhang, Dongpo Song, Yanqiu Chu, Linjiang Chai, Laichang Zhang

Research outputs 2014 to 2021

Homogeneous distribution of fine second-phase particles (SPPs) fabricated by cycles of deformation and annealing in zirconium alloys is a critical consideration for the corrosion resistance of fuel claddings. Different deformation degrees of zirconium alloys would result in distinctive microstructures, leading to a distinct growth of SPPs during subsequent annealing. Unfortunately, the homogenization and growth behavior of SPPs in deformed zirconium alloys have not been well studied. In this work, a β-quenched Zr–Sn–Nb–Fe–Cu–Si–O alloy was rolled and annealed at 580◦C or 680◦C. The morphologies, distributions, and sizes of SPPs resulting from the different processing procedures were investigated. A linear distribution of …

Multi-Scale Investigation Of Microstructure, Fiber-Matrix Bond, And Mechanical Properties Of Ultra-High Performance Concrete, Zemei Wu

Doctoral Dissertations

"The main objective of this study is to provide new insights into enhancing fiber-matrix bond and mechanical properties of ultra-high performance concrete (UHPC). Three main strategies were investigated: 1) use of supplementary cementitious materials; 2) use of nano-particles; and 3) use of deformed fibers. A multi-scale investigation involving the evaluation of non-fibrous UHPC mortar phase (matrix), fiber-matrix interface phase, and then UHPC composite material was undertaken to determine microstructural characteristics, fiber bond to matrix, and key mechanical properties of the UHPC matrix and UHPC. Test results indicate that the incorporation of 10%-20% silica fume effectively improved the fiber-matrix bond and …

Process Development And Implementation For The Imaging Of Heat Treated A2 Steel For Consolidation Into An Atlas, Jessica Roberts

Senior Honors Projects, 2010-2019

Material processes, properties, and microstructure are interconnected, often visualized as the points of a triangle. Changing the process a material goes through will in turn change the properties and microstructure of that material. In materials research and education (specifically with metals), comparison between research or experiment results and scholarly-accepted results is important. When reading textbooks addressing different properties of metals and the process of metal treatment, images are often shown of the various microstructures associated with each property or process stage. The difficulty comes in trying to compare the stages or properties to one another; often different materials and processes …

Effects Of Yttria Concentration And Microstructure On Electric Breakdown Of Yttria Stabilized Zirconia, Oratai Jongprateep, Vladimir Petrovsky, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

Ceramic materials have great potentials for capacitor application. However, low breakdown strength of the materials remains a key challenge for development of high-performance capacitors. In this study, yttria stabilized zirconia (YSZ) were fabricated and tested for breakdown strength. YSZ samples with 3, 8, and 10 mol% yttria were carefully processed to control grain size and porosity level. Experimental results revealed that breakdown strength as high as 2 MV/cm could be achieved. The breakdown strength was not significantly affected by porosity level, but it was by yttria concentration. Relationship among yttria concentration, residual porosity and breakdown strength is discussed in this …

Modeling And Studying The Effect Of Texture And Elastic Anisotropy Of Copper Microstructure In Nanoscale Interconnects On Reliability In Integrated Circuits, Adarsh Basavalingappa

Legacy Theses & Dissertations (2009 - 2024)

Copper interconnects are typically polycrystalline and follow a lognormal grain size distribution. Polycrystalline copper interconnect microstructures with a lognormal grain size distribution were obtained with a Voronoi tessellation approach. The interconnect structures thus obtained were used to study grain growth mechanisms, grain boundary scattering, scattering dependent resistance of interconnects, stress evolution, vacancy migration, reliability life times, impact of orientation dependent anisotropy on various mechanisms, etc. In this work, the microstructures were used to study the impact of microstructure and elastic anisotropy of copper on thermal and electromigration induced failure.

Shape Memory Behavior Of Dense And Porous Niti Alloys Fabricated By Selective Laser Melting, Soheil Saedi

Theses and Dissertations--Mechanical and Aerospace Engineering

Selective Laser Melting (SLM) of Additive Manufacturing is an attractive fabrication method that employs CAD data to selectively melt the metal powder layer by layer via a laser beam and produce a 3D part. This method not only opens a new window in overcoming traditional NiTi fabrication problems but also for producing porous or complex shaped structures. The combination of SLM fabrication advantages with the unique properties of NiTi alloys, such as shape memory effect, superelasticity, high ductility, work output, corrosion, biocompatibility, etc. makes SLM NiTi alloys extremely promising for numerous applications.

The SLM process parameters such as laser power, …

Microstructural Evolution And Mechanical Properties Of Zn-Ti Alloys For Biodegradable Stent Applications, Zhiyong Yin

Dissertations, Master's Theses and Master's Reports

Stents made of biodegradable metallic materials are increasingly gaining interest within the biomaterials field because of their superior mechanical properties and biodegradation rates as compared to polymeric materials. Zinc and its alloys have been developed and investigated as possible candidates for biodegradable stent applications in the last five years. This study intended to formulate and characterize a new series of Zn-Ti alloys, with titanium additions of less than 1-3 wt%, with the primary objective to develop and select an alloy that meets benchmark values of mechanical properties for biodegradable stents. A series of Zn-Ti alloys was formulated through vacuum induction …

Processing, Microstructure, And Mechanical Properties Of Zirconium Diboride-Molybdenum Disilicide Ceramics And Dual Composite Architectures, Ryan Joseph Grohsmeyer

Doctoral Dissertations

"This research had two objectives: characterization of processing-microstructure-mechanical property relationships of conventional ZrB₂-MoSi₂ ceramics at room temperature (RT) and 1500⁰C in air, and fabrication of ZrB₂-MoSi₂ dual composite architectures (DCAs) for use near 1500⁰C. Elastic moduli, fracture toughness, and flexure strength were measured at RT and 1500⁰C for 15 ZrB₂-MoSi₂ ceramics hot pressed using fine, medium, or coarse ZrB₂ starting powder with 5-70 vol.% MoSi₂, referred to as FX, MX, and CX respectively where X is the nominal MoSi₂ content. MoSi₂ decomposed during sintering, resulting in …

Microstructures And Properties Of Sintered Cu–Mos2/Cu Functional Gradient Materials, Aiqin Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Study On The Impact Abrasive Wear Of New Super-High Manganese Steel, Wenyan Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Effect Of Er On Microstructure And Electrochemical Performance Of Al–Zn–In Anode, Zhengbing Xu

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.