Materials Science and Engineering Commons^™

The Effect Of Parameters In Cryogenic Treatment On Mechanical Properties Of Tool Steel: A Review, Ronaldus Caesariano Ekaputra, Myrna Ariati Mochtar

Journal of Materials Exploration and Findings

Tool steel is classified as special alloy steel which proposed as dies or mold materials as their high mechanical properties and dimensional stability. In order to improve tool steel’s mechanical properties, heat treatment process, especially, cryogenic treatment is conducted. Cryogenic treatment is done by exposing tool steel material at sub-zero liquid/gas media after heated at austenite temperature. This process significantly affects the martensite phase transformation increase and avoids retained austenite emersion. In particular, the higher martensite volume fraction, the higher hardness and wear resistance value of tool steel. It had been proven that adjusting critical process parameters of cryogenic treatment …

Synergistic Strategies In Sinter-Based Material Extrusion (Mex) 3d Printing Of Copper: Process Development, Product Design, Predictive Maps And Models., Kameswara Pavan Kumar Ajjarapu

Electronic Theses and Dissertations

3D printing pure copper with high electrical conductivity and exceptional density has long been challenging. While laser-based additive manufacturing technologies suffered due to copper's highly reflective nature towards laser beams, parts printed via binder-assisted technologies failed to reach over 90% IACS (International Annealed Copper Standard), electrical conductivity. Although promising techniques such as binder jetting, filament, and pellet-based 3D printing that can print copper exist, they however still face difficulties in achieving both high sintered densities and electrical conductivity values. This is due to a lack of comprehensive understanding of property evolution from green to sintered states and the strategies that …

Mechanism Underlying Effect Of Expansive Agent And Shrinkage Reducing Admixture On Mechanical Properties And Fiber-Matrix Bonding Of Fiber-Reinforced Mortar, Kamran Aghaee, Taihao Han, Aditya Kumar, Kamal Khayat

Materials Science and Engineering Faculty Research & Creative Works

Expansive agent (EA) and shrinkage reducing admixture (SRA) are utilized to reduce shrinkage and risk of cracking in concrete. EA compensates shrinkage by initial expansion, and SRA reduces surface tension in the pore fluid. Although EA and SRA effectively reduce shrinkage, they can impair micro-structure of concrete at high contents. The shrinkage reduction effect of EA and SRA is well known; however, there is limited knowledge about their negative effect on microstructure and fiber matrix interfacial transition zone (ITZ). The current study explores the effect of using 10 % CaO-based EA, 2 % SRA, and their combination on mechanical, shrinkage, …

Experimental Study On Recycled Brick Powder Foam Concrete Based On Slurry Substitution Method, Liao Shixian, Huang Lei

Journal of China & Foreign Highway

Foam concrete is a kind of porous lightweight building material characterized by sound insulation and noise reduction, heat insulation and fire resistance, heat preservation and frost resistance. However, it has defects such as low strength, high porosity and poor integrity, thus limiting its wide application in the field of building materials. Recycled brick powder can be prepared from construction waste of clay bricks and has certain volcanic ash activity. Meanwhile, the mechanical properties of foam concrete can be improved by employing waste bricks as an admixture in cement-based composite materials. In view of the problems of the cement substitution method, …

Investigation Of Deformation Behavior Of Additively Manufactured Aisi 316l Stainless Steel With In Situ Micro-Compression Testing, Fei Teng, Ching-Heng Shiau, Cheng Sun, Robert C. O'Brien, Michael D. Mcmurtrey

Materials Science and Engineering Faculty Publications and Presentations

Additive manufacturing techniques are being used more and more to perform the precise fabrication of engineering components with complex geometries. The heterogeneity of additively manufactured microstructures deteriorates the mechanical integrity of products. In this paper, we printed AISI 316L stainless steel using the additive manufacturing technique of laser metal deposition. Both single-phase and dual-phase substructures were formed in the grain interiors. Electron backscatter diffraction and energy-dispersive X-ray spectroscopy indicate that Si, Mo, S, Cr were enriched, while Fe was depleted along the substructure boundaries. In situ micro-compression testing was performed at room temperature along the [001] orientation. The dual-phase substructures …

Lap Joint On St.37 Steel Plate With Friction Welding Clamping Method, Widia Setiawan, Nugroho Santoso, Wiyadi Wiyadi, Muhammad Sulistiyo Aji, Rachmat Alamin, Achsan Tarmudi

Journal of Mechanical Engineering Science and Technology (JMEST)

Friction stir (FW) welding is a relatively fresh method that was created and has been continually refined and adapted to industrial applications due to its benefits. This approach for solid-state joining entails connecting the components at a temperature below their melting point and then heating them up. Clamp joint applications are widely used using external heating and hitting with high strength, but the clamped joints with the FW method are rarely done. The research studied the characteristic of clamped joints at various plate thicknesses using the FW method. In this study, 30 specimens were used in the form of a …

Influence Of Steel Fiber And Polymer Emulsion On Mechanical Properties And Microstructure Of Concrete, Guo Guanglei, Sun Shiqiang, Li Ying, Zheng Yiwei, Mei Yingjun

Journal of China & Foreign Highway

The microstructure and mechanical properties of concrete were improved by adding steel fiber and polymer emulsion. The working properties and mechanical properties of steel fiber concrete, polymer emulsion-modified concrete, and steel fiber polymer concrete were tested at 3 d, 28 d, and 90 d. Nitrogen adsorption test, mercury injection test, and density method were used to obtain the total pore volume, median pore size, and closed porosity of concrete. The influence of steel fiber and polymer emulsion on the microstructure and mechanical properties of concrete was analyzed. The results show that the compressive strength of concrete after adding steel fiber …

Study On Alkali Excitation Mechanism Of Large Dosage Slag Fine Powder, Mei Yang

Journal of China & Foreign Highway

To reveal the alkali excitation mechanism of high-dosage slag, this paper combines a three-factor, three-level orthogonal design with macro- and micro-performance tests and microstructure analysis. The effects of different activators, including Ca(OH)2, Na2SiO3, Na2SO4, and CaSO4, in single and dual combinations on the initial and final setting times, pore solution pH, and strength of concrete were explored. The results show that the impact on the strength of hardened paste of composite cementitious materials is ranked as: activator type > dosage > dual-mix ratio. The optimal dual-mix dosage is 4%, with the best combination being Ca(OH)2 and Na2SiO3 at a ratio of 5:1. …

Study On Microstructure Of Asphalt Modified By Oil‐Coal Blend, Guo Pengfei, Zhou Xinfeng

Journal of China & Foreign Highway

To investigate the microstructure and modification mechanism of asphalt modified with oil-coal blend, SK-90# asphalt was mixed with 5%, 10%, 15%, 20%, and 25% (external blending method) oil-coal blend to produce modified asphalt. The performance and microstructural changes of the modified asphalt were analyzed using contact angle testing, infrared spectroscopy, cross-sectional SEM, and X-ray photoelectron spectroscopy. The results show that the oil-coal blend exhibits good compatibility with asphalt. During the modification process, esterification reactions occurred, resulting in a decrease in hydroxyl-containing aromatic compounds and an increase in carbonyl-containing aromatic compounds. Macroscopically, the oil-coal blend-modified asphalt demonstrated excellent high-temperature performance.

Optimization Of Porosity In Cold Spray Produced Copper And Zinc Coatings, Cameron Hughes

Graduate Theses & Non-Theses

Since its invention in 1981, the cold spray (CS) additive manufacturing (AM) process has been studied and optimized to produce well-adhered, dense material coatings. CS can operate at a wide range of temperatures if the feed material remains in a solid state. Copper and zinc were studied to characterize and understand the effects of heating element voltage, travel speed, and standoff distance on deposit porosity, grain size, microhardness, and coating thickness. Samples were sprayed on 3.2 mm x 25 mm x 150 mm 6061 aluminum substrates. Sections were taken from the middle of the samples to represent steady-state conditions. Sample …

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario F. Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent Studies on Precipitation-Hardened High-Entropy Alloys (HEAs) Demonstrate their High Strength and Thermal Stability, Making Them Promising Materials for High-Temperature Structural Applications Such as Nuclear Reactors. However, Many Existing HEAs Contain Cobalt (Co), Which is Unsuitable for Nuclear Applications Because of the Long-Term Activation Issue of Co. Co is Also Expensive and Considered a Critical Material for Other Applications. Therefore, It is Desired to Exclude Co from the Composition. a Co-Free (Fe_0.3Ni_0.3Mn_0.3Cr_0.1)88Ti₄Al₈ HEA Was Developed and Studied in This Work. in Contrast to Previous Co-Free HEAs, This Alloy is …

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent studies on precipitation-hardened high-entropy alloys (HEAs) demonstrate their high strength and thermal stability, making them promising materials for high-temperature structural applications such as nuclear reactors. However, many existing HEAs contain cobalt (Co), which is unsuitable for nuclear applications because of the long-term activation issue of Co. Co is also expensive and considered a critical material for other applications. Therefore, it is desired to exclude Co from the composition. a Co-free (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8 HEA was developed and studied in this work. in contrast to previous Co-free HEAs, this alloy is close to Equi atomic in its composition and promises a more …

Physics-Based Crystal Plasticity Model For Predicting Microstructure Evolution And Dislocation Densities, Juyoung Jeong

LSU Doctoral Dissertations

This work presents three different studies investigating plastic deformation mechanisms in metals and alloys using crystal plasticity finite element (CPFE) modeling. The first study presents a new nonlocal crystal plasticity model for face-centered cubic single crystals under heterogeneous inelastic deformation. The model incorporates generalized constitutive relations that incorporate the thermally activated and drag mechanisms to cover different kinetics of viscoplastic flow in metals and describes the plastic flow and yielding of single-crystals using dislocation densities. The model is compared to micropillar compression experiments for copper single crystals and clarifies the complex microstructural evolution of dislocation densities in metals. The second …

Study On Pavement Performance Of Waterborne Epoxy Emulsified Asphalt And Its Application In Micro‐Surface, Jiang Hai, Liu Dachang

Journal of China & Foreign Highway

In order to improve the pavement performance at micro-surface, waterborne epoxy resin was used to modify the emulsified asphalt, and the compatibility, microstructure, mechanical properties, rheological properties, and pavement performance of mixtures of the modified emulsified asphalt were studied. The storage stability test shows that the epoxy emulsion has good compatibility with emulsified asphalt. With the increase in waterborne epoxy resin content, the modified emulsified asphalt tends to form an epoxy resin-dominated skeleton structure. At the same time, with the increase in waterborne epoxy resin content, the adhesion and mechanical properties of emulsified asphalt and aggregate are significantly improved. At …

Study On Pavement Performance Of Waterborne Epoxy Emulsified Asphalt And Its Application In Micro‐Surface, Jiang Hai, Liu Dachang

Journal of China & Foreign Highway

In order to improve the pavement performance at micro-surface, waterborne epoxy resin was used to modify the emulsified asphalt, and the compatibility, microstructure, mechanical properties, rheological properties, and pavement performance of mixtures of the modified emulsified asphalt were studied. The storage stability test shows that the epoxy emulsion has good compatibility with emulsified asphalt. With the increase in waterborne epoxy resin content, the modified emulsified asphalt tends to form an epoxy resin-dominated skeleton structure. At the same time, with the increase in waterborne epoxy resin content, the adhesion and mechanical properties of emulsified asphalt and aggregate are significantly improved. At …

Material Property Dependence Of Nanoparticle Silicon Carbide Alloying In Additively Manufactured Molybdenum, Andrew P. Mason

Theses and Dissertations

The structural performance of additively manufactured Mo printed by LPBF can be significantly improved by nanoparticle alloying. Previous AFIT studies of SiC nanoparticle addition conducted by Ellsworth (2022) et al. demonstrated increased powder consolidation, leading to reduced porosity, increased microhardness, and a shift in atomic defect concentrations. The addition of defected SiC particles is proposed to reduce in situ oxidation by acting as a sacrificial oxidizing agent and contributing to the formation of Mo disilicide secondary phases. This study investigated the relationship between laser powder bed fusion Mo microscale and nanoscale properties with varying SiC particle size while maintaining a …

Synthesizing Ti–Ni Alloy Composite Coating On Ti–6al–4v Surface From Laser Surface Modification, Yitao Chen, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In This Work, a Ni-Alloy Deloro-22 Was Laser-Deposited on a Ti–6Al–4V Bar Substrate with Multiple Sets of Laser Processing Parameters. the Purpose Was to Apply Laser Surface Modification to Synthesize Different Combinations of Ductile TiNi and Hard Ti₂Ni Intermetallic Phases on the Surface of Ti–6Al–4V in Order to Obtain Adjustable Surface Properties. Scanning Electron Microscopy, Energy Dispersion Spectroscopy, and X-Ray Diffraction Were Applied to Reveal the Deposited Surface Microstructure and Phase. the Effect of Processing Parameters on the Resultant Compositions of TiNi and Ti₂Ni Was Discussed. the Hardness of the Deposition Was Evaluated, and Comparisons with …

Boro/Carbothermal Reduction Co-Synthesis Of Dual-Phase High-Entropy Boride-Carbide Ceramics, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Dense, dual-phase (Cr,Hf,Nb,Ta,Ti,Zr)B₂-(Cr,Hf,Nb,Ta,Ti,Zr)C ceramics were synthesized by boro/carbothermal reduction of oxides and densified by spark plasma sintering. The high-entropy carbide content was about 14.5 wt%. Grain growth was suppressed by the pinning effect of the two-phase ceramic, which resulted in average grain sizes of 2.7 ± 1.3 µm for the high-entropy boride phase and 1.6 ± 0.7 µm for the high-entropy carbide phase. Vickers hardness values increased from 25.2 ± 1.1 GPa for an indentation load of 9.81 N to 38.9 ± 2.5 GPa for an indentation load of 0.49 N due to the indentation size effect. Boro/carbothermal …

The Effect Of Sample Placement In The Furnace During The Heat Treatment Process Of 7075-T6 Aluminum Alloy On Microstructure, Hardness, And Electrical Conductivity, Donanta Dhaneswara, Hardi Rindharto, Muhammad Syauqi Aqilafif

Journal of Materials Exploration and Findings

This paper reports the effects of sample placement during the heat treatment on the microstructural morphology and mechanical properties of 7075 Al alloy such as hardness value and electrical conductivity. The material was in the formed of Al alloy sheets where samples were machined into a square with dimensions of 1.5 x 1.5 inch. The 7075-T0 Al alloy as samples were given heat treatment by precipitation hardening (aging) at temperature 120°C for 24 hours, so it becomes 7075-T6 Al alloy. Samples were subjected to some mechanical tests and the morphology of the resulting microstructures were characterized by optical microscopy. The …

Surface Quality Of Fe, Ni And Cr Added Hyper-Eutectic Al-Si Automotive Alloys Under Up-Milling And Down-Milling Operation, Akib Abdullah Khan, Mashiur Rahman Shoummo, Mohammad Salim Kaiser

Journal of Mechanical Engineering Science and Technology (JMEST)

Effect of the elements Fe, Ni, and Cr on the surface quality under machining of hyper-eutectic aluminiumbased Al-Si automotive alloys has been carried out as the elements improve the properties of this alloy. Machining is done on a horizontal type milling machine using a high-speed steel slab milling cutter in dry condition. Only the cutting speed varies throughout the experiment, while the machining feed and depth of cut remain fixed. The experimental results show that the addition of these alloying elements increases the roughness and hardness specially due to formation of Fe-rich intermetallic ��-����5��������. However, the needle-like ��-����5�������� has been …

Microstructure Of Electrodeposited Copper Foil: Discussion On The Mechanism Model Of Three-Dimensional Electrocrystallization, Ren-Zhi Liu, Ping-Ling Xie, Chong Wang

Journal of Electrochemistry

The manufacturing of electrolytic copper foil has attracted more and more attention with the extensive applications of printed circuit board and lithium battery. The industrial scale is still extending. Compared with the developments of electroplating equipment and electroplating process, there is limited research on the mechanism of electrodeposition. This paper summarizes the manufacturing process of electrodeposited copper foil and analyzes the differences of various electroplating parameters in different electrodeposited copper technologies, and points out the important role of electrodeposition current density in the formation of copper foil. By showing and comparing the microstructures of different electrodeposited copper foils, the influences …

Investigating The Effects Of Sic Abrasive Particles On Friction Element Welding, Gaurav Awate

All Theses

The growing demands on reducing the harmful emissions from automobiles have forced automakers to reduce the weight of the vehicle. The increasing demands on improving the fuel economy also has challenged automotive manufacturers to make the vehicle as lightweight as possible. However, the challenge is also to ensure that the vehicle meets safety standards. For the vehicle to meet these standards, it needs to be of adequate strength as well. Automotive manufacturers have adopted a strategy of using multi-material construction to achieve the target. But with multi-material construction comes the requirement of advanced joining techniques that are capable of joining …

Synthesis, Characterization And Tribological Properties Of Mo-Dlc, Tirth Ashishbhai Patel

Material Science and Engineering Theses - Archive

Diamond like carbon (DLC) films have been extensively used in a wide range of applications over the last decade due to their excellent mechanical and tribological properties. Metallic elements are used to dope DLC films in an effort to overcome some DLC limitations and make it compatible to use it in larger variety of applications. This study focuses on the effect of different processing parameters on DLC deposition, and the effect of Mo content on microstructure, mechanical and tribological properties. Plasma Enhanced Chemical Vapor Deposition (PECVD) technique coupled with magnetron sputtering is used in chamber atmosphere composed of CH4 and …

Deep Learning-Guided Prediction Of Material’S Microstructures And Applications To Advanced Manufacturing, Jianan Tang

All Dissertations

Material microstructure prediction based on processing conditions is very useful in advanced manufacturing. Trial-and-error experiments are very time-consuming to exhaust numerous combinations of processing parameters and characterize the resulting microstructures. To accelerate process development and optimization, researchers have explored microstructure prediction methods, including physical-based modeling and feature-based machine learning. Nevertheless, they both have limitations. Physical-based modeling consumes too much computational power. And in feature-based machine learning, low-dimensional microstructural features are manually extracted to represent high-dimensional microstructures, which leads to information loss.

In this dissertation, a deep learning-guided microstructure prediction framework is established. It uses a conditional generative adversarial network (CGAN) …

Fatigue Damage Quantification And Life Estimation With Provision For Microstructure, Arash Pourbagheri Jirandehi

LSU Doctoral Dissertations

This dissertation provides methodologies for the quantification of different forms of fatigue damage by considering the role of microstructure. The laws of thermodynamics in conjunction with Finite Element Method (FEM) are utilized to devise thermodynamically-base frameworks for the estimation of cyclic damage in polycrystalline metals. Accordingly, a microstructure-sensitive platform for fatigue life estimation is introduced. The proposed framework is assessed for 3D printed metallic alloys at room and elevated temperatures. Further, it is used to analyze the fatigue performance difference between additively manufactured Inconel 718 in three print orientations. This research is of fundamental vital interest because it ensures that …

Effect Of Crystal Quality On Twinning Stress In Ni–Mn–Ga Magnetic Shape Memory Alloys, Andrew Armstrong, Peter Müllner

Materials Science and Engineering Faculty Publications and Presentations

Low twinning stress (TS) is a prerequisite for magnetic shape memory functionality in ferromagnetic martensites. We compare Ni₅₀Mn₂₈Ga₂₂ (nominal at.%) single crystals from four different producers to reveal the effect of crystal quality on the TS. Near the reverse martensite transformation, the TS is generally low, about 1 MPa, regardless of mosaicity of up to 1.7° and chemical composition deviations of up to 2 at.% of Mn. Pure type I and type II twin boundaries occur in crystals with smooth chemical composition gradients. The corresponding temperature dependences of TS follow universal linear trends with the …

The Effect Of Multi-Extrusion Process Of Polylactic Acid On Tensile Strength And Fracture Morphology Of Filament Product, Muhamad Syaifuddin, Heru Suryanto, Suprayitno Suprayitno

Journal of Mechanical Engineering Science and Technology (JMEST)

Polylactic acid (PLA) is one of the most used materials in FDM 3D Printing. Large-scale consumption of PLA on an industrial scale could cause environmental and efficiency problems. Thus, PLA waste and industry waste need to be recycled to limit excessive waste. This study aimed to investigate the change in mechanical property, morphology, and structure of mechanically recycled PLA. Recycling was performed 12 times using the extrusion process with an extrusion temperature nozzle of 170°C. The SEM, structural analysis, and amorphous-crystalline analysis used XRD. The results showed a gradual decrease of tensile strength from each recycle with a total of …

Microstructure Evolution And Mechanical Property Response Of Tc11 Titanium Alloy Under Electroshock Treatment, Chang Liu, Lechun Xie, Dongsheng Qian, Lin Hua, Liqiang Wang, Lai-Chang Zhang

Research outputs 2014 to 2021

© 2020 The Authors This work investigated the effects of electroshock treatment (EST) on the microstructure variation and mechanical properties of TC11 alloy. The average hardness of the specimens decreased from 358 HV to 328 HV after EST of 0.04 s, then increased to 396 HV after EST of 0.06 s. After EST, the yield strength of specimen declined from 959 MPa to 797 MPa after EST of 0.04 s, and then increased to 1265 MPa after EST of 0.06 s, but the fracture strain decreased continuously. The variation in mechanical properties was closely related to the phase transition from …

Microstructural Evolution And Mechanical Properties Of Ultra-Fine Grained Tubular Components Processed By Severe Plastic Deformation, Mesbah Mohsen

Student Works (2020-2029)

The lightweight alloys have been widely used in various engineering applications such as automotive, aerospace, construction, and biomedical industries due to their low densities, high ductility, formability, and facile machining. However, the emerging trend for materials with high mechanical strength and plasticity hampers the widespread application of these alloys. Over the last two decades, severe plastic deformation (SPD) has been introduced as a promising approach for enhancement of the mechanical performance of the lightweight alloys through microstructural manipulations and grain refinement. However, the SPD techniques have been extensively utilized for the fabrication of non-tubular geometries and the studies on the …

Physical Behavior Of Thermally Affected Bronze And Brass, Samiul Kaiser, Mohammad Salim Kaiser

Journal of Mechanical Engineering Science and Technology (JMEST)

The physical behavior of thermally affected cast copper, aluminum bronze and brass has been studied by subjecting to heating isochronally for one hour at a range of 600°C. It shows that solid-solution hardening takes place into the Al added bronze and Zn added brass metal. Due to heating Al forms hard and brittle intermetallic of copper aluminates into the bronze metal which responses some age-hardening effects. The electrical conductivity of the metals increases initially through heat treatment due to stress relieving and finally decreases due to formation of intermetallic precipitates. The color of the heated samples are also studied through …