Materials Science and Engineering Commons^™

Low Volume Dispensing With High Speed Dispensers, Sunny Agarwal

Graduate Dissertations and Theses

With the high pace of innovation in the semiconductor manufacturing industry, there has been an increasing demand for more energy efficient and environmental friendly products. This research relates to a complex process of fluid dispensing at low volumes on a printed circuit board. Currently, a more refined non-contact dispensing terminology named “Streaming” is widely used to stream out material at low volumes for various applications. The key solution is to frame a dispensing method that lends itself most closely to the requirements of a specific production process.

This study represents a detailed approach of dispensing low volumes of materials in …

Wetting And Reactive Air Brazing Of Bscf For Oxygen Separation Devices, Richard Ladouceur, Alan Meier, Ph.D.

2013 Undergraduate Research

The goals of this project are to develop a Reactive Air Brazing (RAB) alloy and process for joining Barium strontium cobalt ferrite (BSCF), and to develop a fundamental understanding of the wettability and microstructral development due to reaction kinetics in BSCF/Ag-Me_xO_y systems.

Indium Diffusion Through High-K Dielectrics In High-K/Inp Stacks, H. Dong, W. Cabrera, R. Galatage, Santosh Kc, B. Brennan, X. Qin, S. Mcdonnell, D. Zhernokletov, C. Hinkle, K. Cho, Y. Chabal, R. Wallace

Faculty Publications

Evidence of indium diffusion through high-k dielectric (Al2O3 and HfO2) films grown on InP (100) by atomic layer deposition is observed by angle resolved X-ray photoelectron spectroscopy and low energy ion scattering spectroscopy. The analysis establishes that In-out diffusion occurs and results in the formation of a POx rich interface.High mobility III-V channel materials are contenders to replace Si in semiconductor devices like metal oxide semiconductor filed effect transistors (MOSFETs) for the sub 22 nm technology node.1 Extensive research is being carried out to determine the validity of these III-V materials for use as the channel, in a variety of …

The Effect Zeolite Addition In Natural Rubber Polypropylene Composite On Mechanical, Structure, And Thermal Characteristics, Nurdin Bukit, Erna Frida

Makara Journal of Technology

This study was conducted to determine the effect of zeolite as filler on mechanical properties, and thermal structure blends of natural rubber and polypropylene (NR/PP). In this study, NR/PP/PP-g-MA blends was filled uncalcined zeolite and calcined zeolite at different weight percent of the 2, 4, and 6%. Samples were characterized to determine the tensile strength, fracture elongation and Young's modulus. Structure of the samples was investigated using XRD method and thermal characteristics were analyzed using DTA/TGA technique. The results obtained for tensile strength showed a significant influence with the addition zeolite of the NR/PP blends at 2% by weight of …

Characteristics Of Vacuum Freeze Drying With Utilization Of Internal Cooling And Condenser Waste Heat For Sublimation, Muhammad Idrus Alhamid, Nasruddin Yusuf, Indra Teuku Meurah Mahlia, Engkos Ahmad Kosasih, Muhamad Yulianto, Rio Ricardi

Makara Journal of Technology

Vacuum freeze drying is an excellent drying method, but it is very energy-intensive because a relatively long drying time is required. This research investigates the utilization of condenser waste heat for sublimation as a way of accelerating the drying rate. In addition, it also investigates the effect of internal cooling combined with vacuum cooling in the pressure reduction process. Jelly fish tentacles were used as the specimen, with different configurations for condenser heat waste and internal cooling valve opening. The results show that heating with condenser heat waste can accelerate the drying rate up to 0.0035 kg/m2.s. In addition, pre-freezing …

A New Experimental Approach To Evaluate Plasma-Induced Damage In Microcantilever, Yuki Nishimori, Shinji Ueki, Masakazu Sugiyama, Seiji Samukawa, Gen Hashiguchi

Makara Journal of Technology

Plasma etching, during micro-fabrication processing is indispensable for fabricating MEMS structures. During the plasma processes, two major matters, charged ions and vacuum–ultraviolet (VUV) irradiation damage, take charge of reliability degradation. The charged ions induce unwanted sidewall etching, generally called as “notching”, which causes degradation in brittle strength. Furthermore, the VUV irradiation gives rise to crystal defects on the etching surface. To overcome the problem, neutral beam etching (NBE), which use neutral particles without the VUV irradiation, has been developed. In order to evaluate the effect of the NBE quantitatively, we measured the resonance property of a micro-cantilever before and after …

Remotely Accessible Instrumented Monitoring Of Global Development Programs: Technology Development And Validation, Evan A. Thomas, Zdenek Zumr, Jodi Graf, Carson A. Wick, James H. Mccellan, Zachary Imam, Christina Barstow, Kelly Spiller, Michael Fleming

Mechanical and Materials Engineering Faculty Publications and Presentations

Many global development agencies self-report their project outcomes, often relying on subjective data that is collected sporadically and communicated months later. These reports often highlight successes and downplay challenges. Instrumented monitoring via distributed data collection platforms may provide crucial evidence to help inform the sector and public on the effectiveness of aid, and the on-going challenges. This paper presents the process of designing and validating an integrated sensor platform with cellular-to-internet reporting purposely targeted at global development programs. The integrated hardware platform has been applied to water, sanitation, energy and infrastructure interventions and validated through laboratory calibration and field observations. …

Fatigue Life Prediction Of The Keel Structure Of A Tsunami Buoy Using Spectral Fatigue Analysis Method, Angga Yustiawan, Ketut Suastika, Wibowo Harso Nugroho

Makara Journal of Technology

One of the components of the Indonesia Tsunami Early Warning System (InaTEWS) is a surface buoy. The surface buoy is exposed to dynamic and random loadings while operating at sea, particularly due to waves. Because of the cyclic nature of the wave load, this may result in a fatigue damage of the keel structure, which connects the mooring line with the buoy hull. The operating location of the buoy is off the Java South Coast at the coordinate (10.3998 S, 108.3417 E). To determine the stress transfer function, model tests were performed, measuring the buoy motions and the stress at …

The Plasma Electrolysis Phenomenon In A Two-Compartment Reactor For Chlor-Alkali Production, Nelson Saksono, Fakhrian Abqari, Setijo Bismo

Makara Journal of Technology

Chlor-alkali is one of the most important processes in the chemical industry. It produces chlorine and caustic soda, which become the main feedstock of daily products. The aim of this study is to report the phenomenon of plasma electrolysis and how it can be used in chlor-alkali production for more efficient energy consumption. When the plasma is formed, the current fluctuates and gradually declines. Plasma electrolysis begins with the process of electrolysis itself. Due to Joule heating, gas bubbles are formed and a sheath is made on both electrodes, resulting in the plasma field. Plasma electrolysis can be identified by …

Observation Of Photovoltaic Effect And Single-Photon Detection In Nanowire Silicon Pn-Junction, Arief Udhiarto, Sri Purwiyanti, Daniel Moraru, Takeshi Mizuno, Michiharu Tabe

Makara Journal of Technology

We study nanowire silicon pin and pn-junctions at room and low temperature. Photovoltaic effects are observed for both devices at room temperature. At low temperature, nanowire pn-junction devices show their ability to detect single photon. This ability was not been observed for pin devices. Phosphorus-boron dopant cluster in the depletion region is considered to have the main role for single-photon detection capability. Fundamental mechanism of dopant-based single-photon detection in nanowire pn-junction is described in details.

Influences Of Surface Morphology Of Nanostructured Rutile Tio2 Nanorods/Nanoflowers As Photoelectrode On The Performance Of Dye-Sensitized Solar Cell, Mohd Khairul Bin Ahmad, Kenji Murakami

Makara Journal of Technology

Aligned Rutile TiO2 nanorods (r-TNRs) and TiO2 nanoflowers (r-TNFs) were successfully prepared by hydrothermal method. Using hydrochloric acid (HCl) as chelating agent and titanium butoxide (TBOT) as precursor, aligned r-TNRs with r-TNFs were successfully growth onto fluorine-doped tin oxide (FTO) with different morphologies. The influences of surface morphologies to the rutile based Dye-sensitized solar cell (DSC) efficiency are discussed. The highest lightto- electric energy conversion efficiency, 1.80% is achieved using different concentration under simulated solar light illumination of 100 mWcm-2 (1.5 AM).

Improvement In Performance Of Zno Based Dsc Prepared By Spraying Method, Rangga Winantyo, Devinda Liyanage, Kenji Murakami

Makara Journal of Technology

This paper reports the effect of TiCl4 on the performance of ZnO based DSC. ZnO was used due to its stability against photo-corrosion and photochemical properties similar to TiO2. Thin films of nanocrystalline ZnO were deposited on transparent conducting oxide glass using spray method. The ZnO films were treated using TiCl4. The cell’s efficiency was found to be 2.5% with TiCl4 post-treatment and 1.9% without TiCl4 post-treatment.

Determining The Air Gap Length Of An Axial Flux Wound Rotor Synchronous Generator, Abdul Multi, Iwa Garniwa, Uno Bintang Sudibyo

Makara Journal of Technology

The air gap length of the designed axial flux wound rotor (AFWR) synchronous generator is determined properly according to the design parameters. One of the distinct advantages of an axial flux (AF) machine is its adjustable air gap. An AF generator’s performance might be controlled by adjusting its air gap. The designed generator has a smallscale capacity that has 1 kW, 380 V, and 50 Hz. The windings are laid into slots made from laminated core. The slots are carved in the face of the stator and rotors. The generator has a single-double-sided slotted wound stator sandwiched between twin rotors. …

Production Optimization For Plan Of Gas Field Development Using Marginal Cost Analysis, Suprapto Soemardan, Widodo Wahyu Purwanto, Arsegianto Arsegianto

Makara Journal of Technology

Gas production rate is one of the most important variables affecting the feasibility plan of gas field development. It take into account reservoir characteristics, gas reserves, number of wells, production facilities, government take and market conditions. In this research, a mathematical model of gas production optimization has been developed using marginal cost analysis in determining the optimum gas production rate for economic profit, by employing the case study of Matindok Field. The results show that the optimum gas production rate is mainly affected by gas price duration and time of gas delivery. When the price of gas increases, the optimum …

Characterization Of Samples For Optimization Of Infrared Stray Light Coatings, Carey L. Baxter, Rebecca Salvemini, Zaheer A. Ali, Patrick Waddell, Greg Perryman, Bob Thompson

STAR Program Research Presentations

NASA’s Stratospheric Observatory for Infrared Astronomy (SOFIA) is a converted 747SP that houses a 2.5 m telescope that observes the sky through an opening in the side of the aircraft. Because it flies at altitudes up to 45,000 feet, SOFIA gets 99.99% transmission in the infrared. Multiple science instruments mount one at a time on the telescope to interpret infrared and visible light from target sources. Ball Infrared Black (BIRB) currently coats everything that the optics sees inside the telescope assembly (TA) cavity in order to eliminate noise from the glow of background sky, aircraft exhaust, and other sources. A …

C-Ring Contaminate Identification By Spectroscopy And Elemental Mapping, Thien Q. Vu-Nguyen, Bernice Mills

STAR Program Research Presentations

A silver plated steel c-ring used to seal two steel pieces together was found to have contamination upon disassembly. Auger and x-ray fluorescence spectroscopy and mapping were used to identify the contaminate as molybdenum disulfide lubricant. Recommendations were made to avoid such contamination in the future.

The Design And Fabrication Of An Electrostatically Actuated Diaphragm With A Silicon-On-Insulator Wafer, Elizabeth L. Brooks

Master's Theses

Electrostatically actuated silicon membranes were designed, modeled, fabricated, and characterized. The intended application was for use in a microspeaker. Fabrication issues necessitated the use of thick diaphragms with a large gap between the electrodes. The devices did not function as speakers but did show actuation with a high DC voltage. Device dimensions were chosen by examining membrane mechanics, testing the processing steps required for device fabrication, and modeling with COMSOL. Several adhesives were researched to fabricate the device sidewalls, including BCB, PMMA, and TRA-Bond F112. A method for patterning PMMA through photolithography was found using a scanning electron microscope. Masks …

Thermo-Mechanical Effects Of Thermal Cycled Copper Through Silicon Vias, James Marro

All Theses

The semiconductor industry is currently facing transistor scaling issues due to fabrication thresholds and quantum effects. In this 'More-Than-Moore' era, the industry is developing new ways to increase device performance, such as stacking chips for three-dimensional integrated circuits (3D-IC). The 3D-IC's superior performance over their 2D counterparts can be attributed to the use of vertical interconnects, or through silicon vias (TSV). These interconnects are much shorter, reducing signal delay. However TSVs are susceptible to various thermo-mechanical reliability concerns. Heating during fabrication and use, in conjunction with coefficient of thermal expansion mismatch between the copper TSVs and silicon substrate, create harmful …

Material Characterization Of Nitinol Wires For The Design Of Actuation Systems, Sean P. Kennedy

Master's Theses

A series of tests were performed on nickel-titanium alloy wire, also known as nitinol, to determine the plausibility of designing an actuator using this wire as the method of actuation. These tests have been designed to fully characterize how the wire behaves under steady state and transient conditions allowing for a specific wire selection to be made given known actuator specifications which will result in an efficient design. The wire transient data can be used to design a controller which reduces the actuation time. The research done for the overall project covers a wide scope including wire hysteresis, nitinol transition …

Effect Of Zinc Galvanization On The Microstructure And Fracture Behavior Of Low And Medium Carbon Structural Steels, Ignatius C. Okafor, Ronald J. O'Malley, Kaushal R. Prayakarao, Heshmat A. Aglan

Materials Science and Engineering Faculty Research & Creative Works

Microstructure and fracture behavior of ASTM 572 Grade 65 steels used for wind tower applications have been studied. Steels of two carbon level chemistries designed for this grade were used in the study. Fracture toughness of the steels was studied using 3-point bend test on samples coated with zinc and not coated with zinc. Lower carbon steel showed higher resistance to fracture than medium carbon steel after zinc galvanization. SEM study suggests that zinc and zinc bath additives that migrated to crack tips are responsible for the loss in ductility. The phenomenon of Liquid Metal Embrittlement (LME) is suggested to …

Elaboration And Optimization Of Tellurite-Based Materials For Raman Gain Application, Guillaume Guery

All Dissertations

Tellurite-based oxide glasses have been investigated as promising materials for Raman gain applications, due to their good linear and nonlinear optical properties and their wide transparency windows in the near- and midwave infrared spectral region. Furthermore, their interesting thermal properties, i.e. low glass transition temperature and ability to be drawn into optical fibers, make tellurite-based glasses excellent candidates for optical fiber amplifiers. The estimation of the strength and spectral distribution of Raman gain in materials is commonly approximated from the spontaneous Raman scattering cross-section measurement. For development of tellurite-based glasses as Raman amplifiers, understanding the relationship between glass structure, vibrational …

Mechanical Properties Of Polypropylene (Pp) + High-Density Polyethylene (Hdpe) Binary Blends: Non-Isothermal Degradation Kinetics Of Pp + Hdpe (80/20) Blends, Kamil Sirin, Fatih Dogan, Murat Canli, Mesut Yavuz

Materials Science and Engineering Faculty Research & Creative Works

In this study, the mechanical properties and non-isothermal degradation kinetics of polypropylene (PP), high-density polyethylene (HDPE) with dilauroyl peroxide and their blends in different mixture ratios were investigated. The effects of adding dilauroyl peroxide (0–0.20 wt.%) on the mechanical and thermal properties of PP + HDPE blends have been studied. On the other hand, the kinetics of the thermal degradation and thermal oxidative degradation of PP + HDPE (80/20 wt.%) blends were studied in different atmospheres, to analyze their thermal stability. The kinetic and thermodynamic parameters such as the activation energy, Ea., the pre-exponential factor, A, the reaction order, n, …

Achieving High Strength And High Ductility In Friction Stir-Processed Cast Magnesium Alloy, Wei Yuan, Sushanta K. Panigrahi, Rajiv S. Mishra

Materials Science and Engineering Faculty Research & Creative Works

Friction stir processing (FSP) is emerging as an effective tool for microstructural modification and property enhancement. As-cast AZ91 magnesium alloy was friction stir processed with one-pass and two-pass to examine the influence of processing conditions on microstructural evolution and corresponding mechanical properties. Grain refinement accompanied with development of strong basal texture was observed for both processing conditions. Ultrafine-grained (UFG) AZ91 was achieved under two-pass FSP with fine precipitates distributed on the grain boundary. The processed UFG AZ91 exhibited a high tensile strength of ∼435 MPa (117 pct improvement) and tensile fracture elongation of ∼23 pct. The promising combination of strength …

Influence Of Strain And Strain Rate On Microstructural Evolution During Superplasticity Of Mg-Al-Zn Sheet, A. Mohan, S. K. Panigrahi, R. S. Mishra, R. Verma

Materials Science and Engineering Faculty Research & Creative Works

Strain-induced abnormal grain growth was observed along the gage length during high-temperature uniaxial tensile testing of rolled Mg-Al-Zn (AZ31) sheet. Effective strain and strain rates in biaxial forming of AZ31 sheets also affected the nature of grain growth in the formed sheet. For the uniaxial testing done at 400 C and a strain rate of 10^-1 s^-1, abnormal grain growth was prevalent in the gage sections that experienced true strain values between 0.2 and 1.0. Biaxial forming of AZ31 at 5 x 10 ^-2 s^-1 and 400 C also exhibited abnormal grain growth at the cross …

Improved Deinkability Of Lep (Liquid Electrophotography) Digital Prints, Zheng Wei

Masters Theses

Digital printing plays a very important role in the life of modern society. With the development of digital printing technologies, and the increasing market share of digital printing, the amount of digital prints in waste paper is rapidly increasing. Under “green” manufacturing and environmental sustainability, deinking of digital print inks is an urgent problem that needs to be solved. Indigo is a typical series of HP (Hewlett-Packard) digital presses that use a liquid ink named ElectroInk (Liquid Electrophotography or LEP). The particle size of HP ElectroInk is very small, 1-2 microns, which is smaller than dry toners. But, during flotation, …

Developing And Characterizing A Rapid Prototyping Stereo-Lithography Machine To Produce Interpenetrating Polymer Network Systems, Lena R. Butterfield

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Rapid prototyping and interpenetrating network systems (IPNs) ideas and technologies were studied in order to develop a rapid prototyping machine capable of producing IPNs. This work was done as collaboration between the University of Nebraska-Lincoln and the University of Rouen, France, and is part of a project of controlling material property distribution by means of gradient IPN production within a rapid prototyping machine.

A standard stereo-lithography rapid prototyping (RP) machine was built and then modified for the purpose of producing an IPN system composed of an acrylic component, bisphenol A propoxylate diacrylate (BPA-PDA) and an epoxy component, 3,4 epoxycyclohexyl-methyl 3,4 …

Optical And Mechanical Investigation Of Inas /Gaas Quantum Dots Solar Cells And Inas Nanowires For The Application Of Photovoltaic Device, Yushuai Dai

Theses

Self-assembled quantum dots (QDs) and nanowires (NWs) are currently the subjects of extensive study due to their promising applications in optoelectronic devices. In order to enhance understanding of the short circuit current improvement in InAs/GaAs quantum dots solar cell (QDSC), the mechanisms of carrier escape by thermal activation and tunneling from InAs quantum dots (QDs) confinements in InAs/GaAs QDSCs are investigated. The fitted activation energy of electrons from temperature dependent photoluminescence (TDPL) is 114 meV. Using this fitted activation energy, calculated thermal escape time and tunneling time of electrons from the ground state of the QDs are 10-12 seconds and …

Magnetic And Structural Properties Of Ni-Mn-Ga Films Produced Via Physical Vapor Tri-Deposition, Christopher Kimo Wilson

Boise State University Theses and Dissertations

The structural, thermal, magnetic, and mechanical properties of Ni-Mn-Ga magnetic shape-memory alloys depend strongly on composition. Compositions of sputter deposited films differ from the composition of the single alloy targets from which they originate, where the composition change depends on sputter parameters. Films produced via physical vapor deposition from single alloy targets have sound film-substrate adhesion and film uniformity, however, accurate control of composition is difficult. Tri-sputter deposition from multiple targets allows the flexibility of varying deposition rates and film compositions. A robust procedure with three targets (nickel, nickel-gallium, and manganese) was developed to deposit Ni-Mn-Ga films on silicon with …

3d Modeling And Design Optimization Of Rod Shaped Ionic Polymer Metal Composite Actuator, Siul A. Ruiz

UNLV Theses, Dissertations, Professional Papers, and Capstones

Ionic polymer-metal composites (IPMCs) are some of the most well-known electro-active polymers. This is due to their large deformation provided a relatively low voltage source. IPMCs have been acknowledged as a potential candidate for biomedical applications such as cardiac catheters and surgical probes; however, there is still no existing mass manufacturing of IPMCs. This study intends to provide a theoretical framework which could be used to design practical purpose IPMCs depending on the end users interest.

This study begins by investigating methodologies used to develop quantify the physical actuation of an IPMC in 3-dimensional space. This approach is taken in …

New Approaches On Deinking Evaluations, Roland Gong

Dissertations

Paper recycling in the U.S. is the most successful program of environmental sustainability. Approximately two thirds of consumed paper products were recycled, according to the EPA and AF&PA. However, domestic mills only applied one third of recycled fibers into new products, which is much lower than reported in China (67%). The domestic recycle mills claimed that outdated facilities, poor recycled fiber quality and high manufacturing cost are the major issues. They also said that these recycle mills have been put in a “no-win” position, which threatens the whole recycling loop eventually. A case study about Chinese recycle mills has been …