Mechanics of Materials Commons^™

Microstructural Architecture Developed In The Fabrication Of Solid And Open-Cellular Copper Components By Additive Manufacturing Using Electron Beam Melting, Diana Alejandra Ramirez

Open Access Theses & Dissertations

The fabrication of Cu components were first built by additive manufacturing using electron beam melting (EBM) from low-purity, atomized Cu powder containing a high density of Cu2O precipitates leading to a novel example of precipitate-dislocation architecture. These microstructures exhibit cell-like arrays (1-3µm) in the horizontal reference plane perpendicular to the build direction with columnar-like arrays extending from ~12 to >60 µm in length and corresponding spatial dimensions of 1-3 µm. These observations were observed by the use of optical metallography, and scanning and transmission electron microscopy. The hardness measurements were taken both on the atomized powder and the Cu components. …

Effect Of Process Parameter On Temperature Distribution, Microstructure, And Mechanical Properties Of Self-Reacting Friction Stir Welded Aluminum Alloy 6061-T651, Monica Adriana Torres

Open Access Theses & Dissertations

Self-reacting friction stir welding is the latest FSW tool configuration developed, it employs two shoulders--one on top and one on the bottom of the workpiece-- this tool configuration offers many advantages over conventional welding techniques. However, the current lack of information and specifications limits its understanding and application. This investigation analyzed the effect of process parameters on temperature distribution, microstructure evolution, and final mechanical properties of 6061-T651 SR-FS welds. A factorial experiment was carried out, in which three-process parameters were analyzed--rotational speed, travel speed, and tool plunge force-- three levels were analyzed for each parameter, except for a tool plunge …

Fabrication And Characterization Of Nanocrystalline Yttrium Oxide Thin Films For Electronic Device Applications, Mudavakkat Vikas Haridas

Open Access Theses & Dissertations

This thesis presents the optimization of growth conditions for fabricating nanocrystalline Yttrium Oxide (Y2O3) thin films on silicon and optical grade, high quality quartz substrates in order to study its structural, optical and electrical properties for electronic device applications.

Commercially Y2O3 has proven to be difficult to fabricate at high quality due to its high temperature growth requirements and the need to alter established fabrication methods for electronic devices. A high temperature requirement for high quality poses a problem for research and analysis. This calls upon for an optimization of the growth conditions to facilitate fabrication of thin films for …

The Effect Of Cr, Si And B On The Oxidation Behavior On Three Nb-Based Alloys, David Alvarez

Open Access Theses & Dissertations

Nb-based alloys are of particular interest to replace the current Ni-based superalloys for high-temperature structural applications. One important limitation to improve the efficiency of gas-turbine engines is the temperature limit of current materials being used. By allowing the temperature to increase, the efficiency will increase. Nb-based alloys have high melting points and adequate mechanical properties but the oxidation resistance is still inadequate.

This research focuses on the oxidation behavior of three Nb-based alloys to study the effect of Cr and Si variation and look at the effect of Boron. Boron can form a glassy borosilicate which is viscous at high …

Development And Characterization Of The Oxidation Behavior Of Various High Temperature Niobium Based Alloys, Benedict Isabel Portillo

Open Access Theses & Dissertations

The oxidation response of various niobium based refractory alloys from the Nb-Mo-Si-B-X alloy system has been examined at temperatures between 700 and 1400°C in air. The development of these alloys was part of an ongoing effort to develop and discover a new materials system capable of replacing nickel based super alloys. Additions of titanium were found to provide limited oxidation resistance. A discontinuous layer of TiO2 was observed to from at temperatures above 1100°C. Alloys containing titanium additions were observed to suffer from pest oxidation at low and intermediate temperatures due to the development of Nb2O5. Poor oxidation resistance at …

Processing And Composition Effects On The Fracture Behavior Of Spray-Formed 7xxx Series Al Alloys, Mala M. Sharma, Constance W. Ziemian, Timothy J. Eden

Faculty Journal Articles

The fracture properties of high-strength spray-formed Al alloys were investigated, with consideration of the effects of elemental additions such as zinc,manganese, and chromium and the influence of the addition of SiC particulate. Fracture resistance values between 13.6 and 25.6 MPa (m)^1/2 were obtained for the monolithic alloys in the T6 and T7 conditions, respectively. The alloys with SiC particulate compared well and achieved fracture resistance values between 18.7 and 25.6 MPa (m)^1/2. The spray-formed materials exhibited a loss in fracture resistance (KI) compared to ingot metallurgy 7075 alloys but had an improved
performance compared to high-solute powder …

Design, Fabrication, Structural Testing, And Numerical Analysis Of A Small Scale Composite Wing, Jacob David Gaunt, Juan Carlos Flores, Vincent Andrew Perry

Aerospace Engineering

A small scale composite wing based on a design found on an experimental aircraft was designed, constructed, and tested dynamically and statically. The wing was constructed similarly to an experimental aircraft wing. The performed static test was intended to produce pure bending. Strain gages were used to measure strains on the wing structure. The strains were converted to stresses to aid in analysis. The static test results suggested that the wing was actually under torsion. Four structural modes were found from the static test. A finite element analysis model was made to compare experimental results to numerical analytical results. The …

Multiscale Transformation Field Analysis Of Progressive Damage In Fibrous Laminates, Yehia Bahei-El-Din, Ritesh Khire, Prabhat Hajela

Centre for Advanced Materials

As part of an ongoing effort to model uncertainty propagation across multiple scales in fibrous laminates, this paper presents a deterministic transformation field analysis for modeling damage progression under membrane forces and bending moments. In this approach, equivalent eigenstresses are computed in the phases and/or plies such that their respective stress components that satisfy the underlying failure criteria are reduced to zero. Superposition of the solutions found for the undamaged laminate under applied loads and under the eigenstress field provide the entire response. Failure criteria are based on stress averages in the fiber and matrix. Damage mechanisms considered are frictional …

Modified Sandwich Structures For Improved Impact Resistance Of Wind Turbine Blades, Yehia Bahei-El-Din, Mostafa Shazly, I. El-Habbal, Y. Elbahy

Centre for Advanced Materials

Wind turbine blades are susceptible to damage due to fatigue as well as impact by flying objects and parts broken off failed blades of nearby wind towers. Localized, permanent compression of the foam core and delamination of the fibrous composite face sheets are typical damage modes and can lead to progressive structural failure. Sandwich structures modified by inclusion of flexible polyurethane (PU) layers within the cross section are examined under both impact and dynamic loads. Finite element models of sandwich structures with conventional and modified designs show that sandwich designs modified with PU interlayes exhibit reduced foam core crushing and …

An Ab-Initio Study Of The Elastic Properties Of Important Group Iv Diborides At High Temperatures, Manny Gonzales

Open Access Theses & Dissertations

Presented is an ab-initio Molecular Dynamics (MD) study, employing the Density Functional Theory (DFT), of the lattice parameter, thermal expansion coefficients and elastic constants of ZrB₂, TiB₂ and HfB₂ as a function of temperature. The MD trajectories provide the equilibrium lattice parameters at finite temperatures, and the gradient of the energy from these equilibrium solutions is then used to calculate the components of the stiffness tensor. The results for ZrB₂ are shown to agree well with reported experimental results for the lattice parameters and elastic constants as a function of temperature.

Sensitivity Analysis Of The Johnson-Cook Plasticity Model For Hypervelocity Impacts: A Hydro-Code Study, Carlos David Castellanos

Open Access Theses & Dissertations

Computer simulations have been in use for decades in the modeling of hypervelocity impacts and general large deformation problems. Several computer codes have been developed to simulate this type of problems under a variety of geometric configurations and for any number of materials. These codes make use of several constitutive material models to simulate the response of the material under a variety of thermo-mechanical conditions. The Johnson-Cook constitutive model is widely used in the simulation hypervelocity impacts for the simulation of crater formation and even perforation of target structures. This thesis presents the results of a sensitivity study of this …

Selection Process, Modified Impact Testing And Failure Analysis Of An Electron-Beam-Melted Ti-6al-4v 3d Tessellation Based On The Eulerian Path Of The First Stellation Of The Rhombic Dodecahedron Open Unit Cell, Hugo Lopez

Open Access Theses & Dissertations

Ti-6Al-4V lattice block structures manufactured through the electron beam melting (EBM) process are a promising field in design and research due to great advantages that the alloy, the process and the final product offer. Three lattice block structures were manufactured through the electron beam process using an ARCAM A2 machine. The structures were designed using the MATERIALIZE^TM software and were designed around different types of unit cells. Compression testing was performed and one unit cell was selected due to its anisotropic behavior for modified impact testing. The same unit cell was used and it was scaled up to add …

Processing Of Zrb2-Zrc-Zrxsiy Ceramic By Reactive Metal Penetration, Nischel B. Maheswaraiah

Open Access Theses & Dissertations

The processing of ZrB2-ZrC-ZrxSiy composite by reactive metal penetration was investigated as a successor to the ZrB2-SiC composites for hypersonic vehicles application, which cannot be used for extended time at temperatures greater than 1600C due to formation of SiO and CO gases. Zirconium (Zr), zirconium disilicide (ZrSi2), and boron carbide (B4C) were reacted in graphite crucibles for 60, 120, 180, and 240 minutes. Microscopy and x-ray diffraction (XRD) deduced the formation of a heterogeneous microstructure of ZrB2-ZrC-ZrxSiy precipitates surrounded by a solidified Zr-Si melt. Unreacted boron carbide was observed in samples held at 1860C for 60 minutes and 120 minutes, …

Microstructure Investigation Of Al-Rich Titanium Aluminum Alloys, David Pham

Open Access Theses & Dissertations

The microstructures of Ti-Al alloys with 70-80 wt% Al were investigated. Aluminum wire (99.999%) and TiH₂ powder (99.7%) were used to produce the sample compositions inside a vertical tube furnace at 1600^oC in an Ar atmosphere. Argon is purified through a dehumidification and deoxidation system. Magnesium perchlorate Mg(ClO₄)₂ acts as a desiccant and titanium sponge pulls oxygen from the Ar in furnaces operating at 800^oC and 750^oC. X-ray diffraction and an optical microscope are used to identify phases and compositions

Spectroscopic Study Of The Inhibition Of Calcium Oxalate Calculi By Larrea Tridentata, Luis Alonso Pinales

Open Access Theses & Dissertations

The causes of urolithiasis include such influences as diet, metabolic disorders, and genetic factors which have been documented as sources that aggravate urinary calculi depositions and aggregations, and, implicitly, as causes of urolithiasis. This study endeavors to detail the scientific mechanisms involved in calcium oxalate calculi formation, and, more importantly, their inhibition under growth conditions imposed by the traditional medicinal approach using the herbal extract, Larrea tridentata. The calculi were synthesized without and with Larrea tridentata infusion by employing the single diffusion gel technique. A visible decrease in calcium oxalate crystal growth with increasing amounts of Larrea tridentata herbal infusion …

The Reactivity Of A Zr-Si Melt With B4c At Ultrahigh Temperatures, Alvaro Vega Sandate

Open Access Theses & Dissertations

Surfaces with exceptional properties are needed for next generation materials. Hypersonic re-entry space vehicles or turbines are subjected to both oxidizing and neutral environments and nose-caps or wings on such vehicles could easily reach operating temperatures of over 2000°C. Ultrahigh temperature ceramics like ZrB2 and HfB2 have melting temperatures of 3245°C and 3380°C respectively. However, these materials need to be protected from oxidation, usually with an oxide layer. Zirconium is more affordable and will be used to study its reaction with B4C and ZrSi2.

Experimentation was conducted by melting Zr slugs into a B4C and ZrSi2 packed bed at 1860°C …

Resistive Switching Of Tin Dioxide (Sno2) For Memristor Applications, Sergio Fabian Almeida

Open Access Theses & Dissertations

In the last decades new electrical devices have been investigated in order to overcome problems caused by integrated circuit shrinking. Within these devices there is one that has attracted much attention due to its high scalability and simple structure. This device was proposed theoretically by Leon Chua in 1971 who gave it the name of "Memristor". In the recent years thin films structures composed of a metal/oxide/metal (MOM) stack have been linked to this new device, also known as "Resistive switching". There are several applications for the memristor; one of the most important is for resistive random access memory (ReRAM) …

Hybrid Manufacturing: Integrating Stereolithography And Direct Print Technologies, Amit Lopes

Open Access Theses & Dissertations

The focus of this research was the development of a hybrid manufacturing system that integrates stereolithography (SL) and direct print (DP) technologies to fabricate three dimensional (3D) structural electronic devices within a single set-up. The capabilities of this new additive manufacturing (AM) technology was explored in the context of fabricating and prototyping complex electronic devices in which conformal shape, rugged and light-weight integration, and a natural resistance to reverse engineering are all of paramount importance. Consequently, electronic components can be tightly integrated together in a rugged, light-weight 3D structure of arbitrary form. This research is a continuing advancement of the …

Studies Of Dynamic Crack Propagation And Crack Branching With Peridynamics, Youn Doh Ha, Florin Bobaru

Department of Engineering Mechanics: Faculty Publications

In this paper we discuss the peridynamic analysis of dynamic crack branching in brittle materials and show results of convergence studies under uniform grid refinement (m-convergence) and under decreasing the peridynamic horizon (δ-convergence). Comparisons with experimentally obtained values are made for the crack-tip propagation speed with three different peridynamic horizons.We also analyze the influence of the particular shape of themicro-modulus function and of different materials (Duran 50 glass and soda-lime glass) on the crack propagation behavior. We show that the peridynamic solution for this problem captures all the main features, observed experimentally, of dynamic crack propagation and branching, as well …

Droplet Assisted Self-Assembly Of Semiconductor Nanostructures, Kimberly Annosha Sablon

Graduate Theses and Dissertations

There is increasing interest in quantum dot (QD) structures for a plethora of applications, including optoelectronic devices, quantum computing and energy harvesting. While strain driven surface diffusion via stranski-krastanow (SK) method has been commonly used to fabricate these structures, a more recent technique, droplet epitaxy (DE) does not require mismatch strain and is therefore much more flexible in the combination of materials utilized for the formation of QDs.

As reported in this work, a hybrid approach that combines DE and SK techniques for realizing lateral ordering of QDs was explored. First, the droplet formation of various materials was discussed and …

Multiscale Modeling Of Impact On Heterogeneous Viscoelastic Solids With Evolving Microcracks, Flavio V. Souza

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Multiscale computational techniques play a major role in solving problems related to viscoelastic composite materials due to the complexities inherent to these materials. In the present work, a numerical procedure for multiscale modeling of impact on heterogeneous viscoelastic solids containing evolving microcracks is proposed in which the (global scale) homogenized viscoelastic incremental constitutive equations have the same form as the local scale viscoelastic incremental constitutive equations, but the homogenized tangent constitutive tensor and the homogenized incremental history dependent stress tensor depend on the amount of damage accumulated at the local scale. Furthermore, the developed technique allows the computation of the …

The Effect Of Silicon Content On Impact Toughness Of T91 Grade Steels, Ajit K. Roy, Pankaj Kumar, Debajyoti Maitra

Mechanical Engineering Faculty Research

The impact resistance of silicon (Si)-containing modified 9Cr-1Mo steels has been investigated within a temperature regime of -40 to 440°C using the Charpy method. The results indicate that the energies absorbed in fracturing the tested specimens were substantially lower at temperatures of -40, 25, and 75°C compared to those at elevated temperatures. Lower impact energies and higher ductile-to-brittle-transition-temperatures (DBTTs) were observed with the steels containing 1.5 and 1.9 wt.% Si. The steels containing higher Si levels exhibited both ductile and brittle failures at elevated temperatures. However, at lower temperatures, brittle failures characterized by cleavage and intergranular cracking were observed for …

Characterization Of A Viscoelastic Response From Thin Metal Films Deposited On Silicon For Microsystem Applications, Steven L. Meredith

Master's Theses

Understanding the mechanisms that control the mechanical behavior of microscale actuators is necessary to design an actuator that responds to an applied actuation force with the desired behavior. Micro actuators which employ a diaphragm supported by torsional hinges which deform during actuation are used in many applications where device stability and reliability are critical. The material response to the stress developed within the hinge during actuation controls how the actuator will respond to the actuating force. A fully recoverable non-linear viscoelastic response has been observed in electrostatically driven micro actuators employing torsional hinges of silicon covered with thin metal films. …

Experimental Study Of The Response Of Semiconductor Detectors For Edxrf Analysis., Sunil Kumar Valaparla

Open Access Theses & Dissertations

This present work relates to the study and characterization of the response function of an energy-dispersive x-ray spectrometer. The problems of energy, efficiency and resolution calibration of the system operating in the energy (5-60 keV) range are discussed. We present the operation characteristics of the portable pyro-electric x-ray generator (COOL-X) and the application of the calibrated response spectrum in the elemental analysis using X-ray Fluorescence (XRF).

We study the response of the Si(Li)-Pin XR-100CR semiconductor detector to low energy photons. The photopeak efficiency was determined experimentally by using radioisotopes and compared against a theoretical efficiency curve. The efficiency for gamma …

Characterization And Cytotoxic Assessment Of Ballistic Aerosolized Particulates For Tungsten Alloy Penetrators Interacting With Steel Targets, Brenda Ivette Machado

Open Access Theses & Dissertations

The aerosolized particulates produced during an impact of depleted uranium munitions can potentially contaminate extensive areas around the impact sites and cause a wide spectrum of civilian and military damage. Thus materials such as WHA have been prompted for consideration. The present research is concerned with the regular collection of aerosol particulates associated with ballistic WHA rod penetration into rolled homogeneous steel (RHA) or other related steel armor as armor plate sequences. Particulate size characterization via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) along with chemical compositions via energy dispersive spectroscopy (EDS) were the focus of this research. …

Fabrication And Characterization Of Zirconium Oxide Thin Films, Vemnkata Rama Sesha Ravi Kumar Vemuri

Open Access Theses & Dissertations

Zirconium oxide (ZrO2) is an important material with a potential for a wide range of technological applications. The outstanding chemical stability, electrical and mechanical properties, high dielectric constant, and wide band gap of ZrO2 make it suitable for several industrial applications in the field of optics, electronics, magneto-electronics, and optoelectronics. ZrO2 is frequently used as a high refractive index material in multilayer optical coatings in high power laser systems. ZrO2 is employed in super plastic structural ceramics that demonstrate excellent strength and fracture toughness. ZrO2 has been considered as a promising dielectric to replace SiO2 in advanced metal oxide semiconductor …

Art In A New Light: Design And Assessment Of Illuminants To Reduce Photochemical Degradation Of Works Of Art, Monica Fabiola Delgado

Open Access Theses & Dissertations

The purpose of this research is to design the best lighting that will minimize long term photochemical degradation of Old Master Drawings and/or other works of art, while maintaining the patron's appreciation of the object's color and detail. The present approach is a technological refinement to the basic underlying earlier work on fluorescent lighting by W. A. Thornton, W.A. at General Electric1. Thin-film dielectric, multi-coating technology is used to create filters that eliminate ultraviolet light, near infrared light and significant unnecessary parts from the visible spectrum, thus maximizing the reduction in photochemical degradation, while maintaining optimal color rendering. Three interference …

Additive Layer Manufacturing Of Ti-6al-4v By Electron Beam Melting From Powder Particles: Solid, Mesh And Foam Components Study, Sara M. Gaytan

Open Access Theses & Dissertations

Additive Manufacturing by Electron Beam Melting Rapid Manufacturing is a technology that consists of the fabrication of a CAD design by melting powder particles in a layer by layer fashion. In this study, Ti-6Al-4V has been utilized to fabricate solid, mesh and foam components by EBM technologies. Powder analysis of Ti-6Al-4V was performed to obtain a better understanding of the porosity obtained by the system. After proper optimization of the machine, and porosity control, microstructural analysis was performed to the components already mentioned and correlated by transmission electron microscopy. Besides the microstructural analysis, tensile and hardness testing was performed to …

Assessing Repeatability Of Four-Point Bending Method For Estimating Fatigue Cracking Of Hot Mix Asphalt, Sara -. Montazeri

Open Access Theses & Dissertations

The objective of this thesis was to assess the repeatability of four-point bending method for estimating fatigue cracking of hot mix asphalt. This experimental research examined the influence of mix proportions, specifically asphalt and air void contents, on fatigue behavior of asphalt beam specimens in the laboratory tested with four-point bending method of loading. Following the relevant specifications, the strain-controlled mode of loading was selected. Fatigue failure is expected to occur at the cycle which the flexural stiffness of asphalt specimen reduced to 50% of initial amount. Up to a 1,000,000 cycles of loading were applied to each specimen.

Different …

High Temperature Oxidation Characteristics Of Nb-10w-Xcr Alloys, Maria Del Pilar Moricca

Open Access Theses & Dissertations

The use of refractory metals in high temperature applications has been attractive for several years. Systems based on niobium represent a potential new generation of refractory materials systems because of their low density, high melting points, and strength at elevated temperatures. Despite these desirable characteristics, the widespread use of niobium-based alloys is limited because its oxidation resistance is still inadequate for structural applications. Understanding the oxidation kinetics of Nb-based alloys and the role of the different phases in the oxidation process is of crucial importance to improve the oxidation resistance of these materials.

The effect of Cr content on the …