Engineering Commons^™

Case Study: Cooling Channels For Material Testing Applications Using Laser Powder Bed Fusion, Benjamin M. Doane, Ryan P. O'Hara, K. Liu, Carl R. Hartsfield

Faculty Publications

Additive Manufacturing continues to gain a reputation as a key technology that will have a major impact on all aspects of mechanical engineering. The United States Air Force’s (USAF) Air Force Institute of Technology (AFIT), based in Dayton, Ohio, has expanded its AM-focused education and R&D capabilities with the purchase of a Laser Powder Bed Fusion system from Germany’s Concept Laser.

Volterra Series Approximation For Multi-Degree Of Freedom, Multi-Input, Multi-Output, Aircraft Dynamics, Alexander J. Chen

Mechanical & Aerospace Engineering Theses & Dissertations

An analytical model of a second order system is extended from a single-axis framework, to a multi-axis, multi-degree of freedom framework for a multiple input, multiple output system. This mathematical model is built from the variational approach of the Volterra series representation of nonlinear systems. The new representation describes the second order, oscillatory natural modes of a system, and shows how to organize the Volterra terms in intuitive ways. The constructed mathematical model aims to establish an organization of the Volterra kernels to allow for analytical cause and effect type analysis on system behavior.

To demonstrate the accuracy of the …

Numerical Analysis Of A Compact Helical Counterflow Heat Exchanger, Manikandan Chidambaram

Theses and Dissertations

The performance of compact counter flow heat exchangers with helically shaped passages is examined using a 1-D analytical model and compared with a high-fidelity 3-D numerical simulation. The 1-D model is capable of assessing the general trends associated with the heat transfer performance and fluid pressure losses, whereas the high fidelity 3-D numerical model is needed to provide more accuracy. For water flow rates of 0.01 kg/s -1 kg/s, the models are used to predict the overall heat transfer coefficient ratio for a straight and counter helix heat exchanger. The maximum difference between the 3-D numerical and 1-D analytical model …

Development Of A Static Aeroelastic Database Using Nastran Sol 144 For Aircraft Flight Loads Analysis From Conceptual Design Through Flight Test, Ryan M. Haughey

Theses and Dissertations

This paper describes a method for predicting aircraft aerodynamic and inertial loading on a structural finite element model, (FEM) based on static aeroelastic coefficients. These coefficients are computed via interpolated spline methods within NASTRAN Solution 144 (static aeroelastic solution) and the “TRIM” module to connect the doublet-lattice model (DLM) and the structural finite element model for a coupled solution. The database is created by selecting key breakpoints where linear interpolation techniques can be utilized to develop and predict static aeroelastic coefficients for the prediction of any aircraft state for a given transient solution. This method is applicable from conceptual design …

Evaluation Of Augmented Reality Glasses For Use In Flight Test Courses, Leonardo Macena Silveira

Theses and Dissertations

The objective of this thesis research was to analyze the implementation of new technologies into the flight test engineering major courses at Florida Institute of Technology. The focus was to use current augmented reality technology available in the market and create ways the students would be able to use it while performing experiments. Augmented reality is not the same as virtual reality. It is a technology that generates computer images of effect into an existing reality. In easier words, augmented reality projects images into the real-life surroundings the user locates. It allows the user to interact with the computer while …

Learn-To-Fly Control System Design, Alexander Brent Streit

Electrical & Computer Engineering Theses & Dissertations

In order to improve aircraft flight control system development life cycle, new flight control techniques are being explored to allow the system to ``learn-to-fly" with limited a priori information of the aircraft's aerodynamic characteristics. One approach is to have a system identification process operating on-the-fly to generate mathematical models which can be used to update control laws. In this thesis, a wind tunnel experiment was conducted with a model aircraft set up to be free-to-roll, so system identification and control methods could be explored for a one-degree-of-freedom case. In particular this thesis covers the design of a novel control system …

A Cost Effective Design For A Propeller Thrust/Torque Balance, Nicholas Barrett Sadowski

Mechanical & Aerospace Engineering Theses & Dissertations

Wind tunnel balances are used with aircraft models, propellers, and components to measure applied forces and moments. The design and manufacture of a balance is often for a specific test, test article and conditions. This paper discusses the theory, design, calibration, and testing of a new small propeller balance for use in a low-speed wind tunnel. The new balance is named the ODU15X15.

Theory discussed herein covers how the two measurement components, thrust and torque, affect the balance design. These loads generate strains which are in turn read by strain gages arranged in Wheatstone bridges. The design follows well known …

Experimental Investigation Of A New Spiral Wingtip, Naseeb Ahmed Siddiqui, Mohammed Aldheeb, Waqar Asrar, Erwin Sulaeman

International Journal of Aviation, Aeronautics, and Aerospace

Experiments on the relative merits and demerits of slotted wingtips mimicking a bird’s primary feathers have been performed. The real emargination length of feather tips, their flexibility and curved shapes during cruise are considered in the present study. The experiments were performed at a Reynolds number of 3.7 x 10⁵ on a symmetric flat plate half wing of aspect ratio 3. Lift, drag and pitching moments were measured using a six component aerodynamic balance. Four different shapes inspired by bird primary feathers have been analysed. The rigid curved tip performed the best increasing the L/D ratio by 20%. This …

Nanosatellite Space Experiment, Robert J. Twiggs

Robert "Bob" Twiggs STEM Education Collection

A report written by Professor Bob Twiggs titled "Nanosatellite Space Experiment" from March 30, 2018.

Task 10: Research An Alternative Instructional Design Model, Steven Hampton, Jan G. Neal, Luis A. Ramirez, Dustin R. Talkington, Jma Solutions, Inc.

Publications

Under authority of the Federal Aviation Administration (FAA), the Center of Excellence (COE) Technical Training Human Performance (TTHP) Task 10 research team has prepared a comprehensive technical report and an executive summary for the Air Traffic Organization (ATO) concerning the instructional development (ID) of occupational education and training for Air Traffic (AT) controllers and Technical Operations (TO) technicians. Research included:

• Front-end analysis of available FAA courses and government furnished information (GFI), including course-development documentation and associated guidance, policies, and regulations.

• Structured and semi-structured data-gathering techniques in cooperation with Instructional Systems Specialists (ISS), ISS Managers, and Requirements personnel.

• …

Manufacturing Process Simulation – On Its Way To Industrial Application, Dennis Otten, Tobias A. Weber, Jan-Christoph Arent

International Journal of Aviation, Aeronautics, and Aerospace

Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview …

The Challenges Of Processing Kite Aerial Photography Imagery With Modern Photogrammetry Techniques, Jeremy W. Aber, Tyler A. Babb

International Journal of Aviation, Aeronautics, and Aerospace

Kite Aerial Photography (KAP) is a traditional method of collecting small-format aerial photography used for work in a variety of fields. This research explored techniques for processing KAP imagery with a focus on some of the challenges specific to photo processing. The performance of multiple automated image compositing programs was compared using a common set of 29 images. Those packages that were based on a photogrammetry approach outperformed the non-photogrammetric software, and generated similar levels of quality to one another. While all three photogrammetric packages produced satisfactory output, each had unique challenges.

Pseudo Linear Hall Effect Thruster Characterization Through Potential, Magnetic, And Optical Measurements, Braeden A. Sheets

Theses and Dissertations

Electric propulsion systems are a more mass efficient method for providing a change in velocity, ΔV, to on-orbit spacecraft, than their chemical counterparts. In comparison, electric systems generally have a much higher specific impulse, Isp, than chemical systems. One option within the realm of electric propulsion is Hall Effect Thrusters, which have moderately high specific impulse values. From their advent in the 1960s, Hall Effect Thrusters have been used for orbit station keeping, attitude control, and orbit transfer. Although the discharge cavity is conventionally circular, pseudo-linear or racetrack shaped cavities have been developed. Even though Hall thrusters have decades of …

Design And Testing Of An Additively Manufactured Cubesat Structural Bus, Karson A. Roberts

Theses and Dissertations

Recent innovations in additive manufacturing and design capabilities have opened the door for more opportunities to integrate multiple functions into a structural de- sign. Specifically, 3D printing through advanced laser powder bed fusion of metal powder allows for the development and integration of advanced structures that were previously unachievable. The demonstration of these techniques on a small satellite results in a structural bus consisting of various external and internal features, increasing its functionality and capabilities beyond simply providing structural support. 3D printing a multi-functional CubeSat bus with these integrated features such as internal lattices and wiring tabs demonstrates a new …

Parameter Study Of An Orbital Debris Defender Using Two Team, Three Player Differential Game Theory, David F. Spendel

Theses and Dissertations

The United States Air Force and other national agencies rely on numerous space assets to project their doctrine. However, space is becoming an increasingly congested, contested, and competitive environment. A common risk mitigation strategy for the orbit debris problem is either performing evasive maneuvers, or placing additional shielding on the satellite before launch. Current risk mitigation strategies have significant consequences to satellite operators and may not produce sufficient risk mitigation. This research poses that an orbital debris defender, which would defend the primary satellite from orbital debris, may be a more effective risk mitigation strategy. By assuming the worst case …

Stereo Vision: A Comparison Of Synthetic Imagery Vs. Real World Imagery For The Automated Aerial Refueling Problem, Nicholas J. Seydel

Theses and Dissertations

Missions using unmanned aerial vehicles have increased in the past decade. Currently, there is no way to refuel these aircraft. Accomplishing automated aerial refueling can be made possible using the stereo vision system on a tanker. Real world experiments for the automated aerial refueling problem are expensive and time consuming. Currently, simulations performed in a virtual world have shown promising results using computer vision. It is possible to use the virtual world as a substitute environment for the real world. This research compares the performance of stereo vision algorithms on synthetic and real world imagery.

Integrity Monitoring For Automated Aerial Refueling: A Stereo Vision Approach, Thomas R. Stuart

Theses and Dissertations

Unmanned aerial vehicles (UAVs) increasingly require the capability to y autonomously in close formation including to facilitate automated aerial refueling (AAR). The availability of relative navigation measurements and navigation integrity are essential to autonomous relative navigation. Due to the potential non-availability of the global positioning system (GPS) during military operations, it is highly desirable that relative navigation can be accomplished without the use of GPS. This paper develops two algorithms designed to provide relative navigation measurements solely from a stereo image pair. These algorithms were developed and analyzed in the context of AAR using a stereo camera system modeling that …

Human Optimization And Performance Enhancement In Flight Via Real-Time Biofeedback (Project Have Hope), Michael S. Fritts

Theses and Dissertations

A four-phase, chronological, and build-up approach was implemented that commenced with basic hardware testing in a centrifuge and culminated in flights augmented by real-time biofeedback displays. A prototype Portable Electrocardiogram Unit (PECGU) was designed and proven to accurately measure heart rate (HR) and display percent heart rate reserve (%HRR). Results showed that %HRR was not a sole predictor of cognitive state. Cognitive responses indicated some correlation with %HRR, but were influenced by environment (centrifuge vs. flight). Subjective perceived exertion levels did not show statistically significant changes during test with biofeedback. A G-tracking task was evaluated during centrifuge and flight tests. …

Wall-Modeled Large Eddy Simulation Of A Three-Dimensional Shock-Boundary Layer Interaction, Nicholas J. Marco

Theses and Dissertations

The direct simulation of turbulent flows is prohibitive at high Reynolds numbers; thus, methods such as RANS and LES are used. However, these methods still require a large number of cells near a solid boundary. To circumvent this issue, a Wall-Modeled Large Eddy Simulation (WM-LES) can be used. Of interest is how these wall models perform in comparison to a Wall-Resolved Large Eddy Simulation (WR-LES) and experimental results of a shock turbulent boundary layer interactions (STBLI) and specifically, whether equilibrium wall models are sufficient to resolve the oscillatory and hence non-equilibrium nature of these flows or whether a non-equilibrium model …

Characterization And Analysis Of Plasma Instabilities In A 600 W Permanent Magnet Hall Thruster, Samuel D. Wright

Theses and Dissertations

Electric propulsion is an important technology for the future of space operations and exploration. Within the range of electric propulsion devices, Hall Effect Thrusters provide a balance of thrust and specific impulse well-suited for many Earth-centric missions. Hall Effect Thrusters have been studied since their development in the 1960s and have been flown on hundreds of spacecraft, but the intimate details of the plasma behavior within the thruster exhaust plume are still not well understood. Furthering this knowledge may be key to improving thruster design to yield better performance and longer lifetimes. To this end, experiments were conducted to measure …

Modeling A Space-Based Quantum Link, Alexander W. Duchane

Theses and Dissertations

Quantum sources and single photon detectors have improved, allowing quantum algorithms for communication, encryption, computing, and sensing to transition from theory and small-scale laboratory experiments to field experiments. One such quantum algorithm, Quantum Key Distribution, uses optical pulses to generate shared random bit strings between two locations. These shared bit strings can be turned into encryption keys to be used as a one-time-pad or integrated with symmetric encryption techniques such as the Advanced Encryption Standard. This method of key generation and encryption is resistant to future advances in quantum computing which significantly degrade the effectiveness of current asymmetric key sharing …

Investigation Of Geometric And Thermal Scaling Effects On Simulated Turbine Vane Leading Edge Model, James G. Tewaheftewa

Theses and Dissertations

Film cooling is still a bustling research topic, especially with burgeoning manufacturing techniques on the horizon that will open the design space. However, despite the number of years that have gone into gas turbine design and research, evaluating cooling performance on components still presents challenges. This task becomes especially difficult and dangerous if trying to do so in realistic engine conditions. Therefore, the majority of film cooling research is performed at conditions far from realistic engine conditions, often using materials that would never hold up to turbine inlet temperature, and scaled to predict results at engine conditions. Previous film cooling …

Evaluation Of High Velocity Wear, Armando Deleon

Theses and Dissertations

The HHSTT located at Holloman Air Force Base conducts hypersonic testing in a unique way. Rather than perform cost prohibitive flight testing or hypersonic wind tunnel testing, a rocket-powered sled propels test articles down a track. This test setup has been used to test at speeds up to 2885 m/s (~Mach 8.6). The sled is kept on the rails by utilizing slippers, fabricated to wrap around the rail [1]. This slipper design keeps the sled from separating from the rail during a test due to the airflow producing lift, in a designed effort to minimize the wear that occurs during …

Effects Of Manufacturing Process Variables On Ultrasonic Testing In Electron Beam Melted Ti-6al-4v, Andrew D. Durkee

Theses and Dissertations

Further research on validating additive manufacturing production quality is required before the realization of direct print-to-fly application of critical components. This research examines the response of ultrasonic testing as a function of various manufacturing variables in electron beam melted samples of Ti-6Al-4V. Four dimensionally identical blocks with 6 spherical voids at varying depths were manufactured using different combinations of stock powder, edge treatments, and void melting. Scans were completed on two sides of each specimen with the transducer focused on the mid-plane. Additionally, one specimen was scanned 6 times, with the focal plane adjusted for each scan to match the …

Passive Load Testing For Evaluation Of Electromechanical Actuators, Jeremiah R. Hoffman

Theses and Dissertations

While aircraft control surfaces traditionally use hydraulic actuators, electromechanical actuators (EMAs) are interesting as they have potential to be lighter, lower maintenance, and more robust. However, EMAs require more research regarding force-fight characteristics, power requirements, performance specifications, and more. The Air Force Research Laboratory is conducting some of this research, and operates a test rig which provides a passive load to a pair of EMAs. This rig is designed for simple test profiles for investigating force-fight; if it could be used to represent actual flight profiles, the rig could accommodate a wider variety of tests. The focus of this project …

Design, Buildup, And Testing Of A Radial Rotating Detonation Engine For A Compact Auxiliary Power Unit, Riley Huff

Theses and Dissertations

Current power generators consume a large portion of the aircrafts usable volume and they are also extremely heavy for the amount of power that they can produce. Therefore, a need for compact, lightweight Auxiliary Power Units (APU) with high power density has arisen. A novel solution to this problem comes in the form of coupling a Rotating Detonation Engine (RDE) with a turbine generator. A new type of RDE referred to as the Radial Rotating Detonation Engine (RRDE) has been developed to fill this need. This project marks the first radial ow RDE successfully operated in the United States, and …

Creep Of Nextel 720/A Ceramic Matrix Composite With Laser Drilled Effusion Holes At 1200°C In Air And In Steam, Savannah N. Minor

Theses and Dissertations

Creep behavior of an oxide-oxide ceramic matrix composite (CMC) containing an array of effusion holes was investigated at 1200⁰C in air and in steam. The composite (N720/A) consisted of a porous alumina matrix reinforced with alumina-mullite NextelTM 720 fibers. Test specimens had an array of 17 effusion holes with 0.5-mm diameter. The effusion holes were drilled through the specimen thickness normal to the specimen surface using a CO2 laser. Effect of the effusion holes on tensile properties was evaluated tension tests to failure at 1200°C in air. Creep of specimens with effusion holes at 1200°C was studied for creep stresses …

Creep Of Hafnium Diboride -20 Vol% Silicon Carbide At 1500°C In Air, Glen E. Pry

Theses and Dissertations

Refractory metal borides, commonly referred to as Ultra High Temperature Ceramics (UHTCs), exhibit a number of unique properties, such as extremely high melting temperature and hardness, chemical stability, high electrical and thermal conductivity and corrosion resistance. It has been demonstrated that the addition of SiC improves the oxidation resistance of ZrB2- and HfB2-based UHTCs above 1200°C by modifying the composition of the oxide scale. Addition of SiC retards the oxidation rate of ZrB2 and HfB2 by forming a protective layer of borosilicate glass. Creep deformation is one of the critical criterion for structural application of ceramics at elevated temperatures. Compression …

Tensile Properties And Fatigue Behavior Of Geopolymer Matrix Composites With Carbon Fiber Reinforcement At Elevated Temperature, Steffan M. L. Wilcox

Theses and Dissertations

The tensile stress-strain and tension-tension fatigue of geopolymer matrix composites reinforced with 0/90 carbon fibers was investigated at 23 and 300°C in laboratory air. Geopolymers are inorganic polymeric materials composed of alumina, silica, and alkali metal oxides. Because geopolymers are synthesized as a fluid mixture or particles and liquid, they can be cast into a desired shape, and cured at only slightly elevated temperatures. The relative ease of synthesis and low processing temperatures make geopolymers an attractive choice as a matrix material for composite materials. Geopolymers also offer resistance to heat and oxidizing environments. Currently, geopolymer matrix composites are being …

Behavior Flexibility For Autonomous Unmanned Aerial Systems, Taylor B. Bodin

Theses and Dissertations

Autonomous unmanned aerial systems (UAS) could supplement and eventually subsume a substantial portion of the mission set currently executed by remote pilots, making UAS more robust, responsive, and numerous than permitted by teleoperation alone. Unfortunately, the development of robust autonomous systems is difficult, costly, and time-consuming. Furthermore, the resulting systems often make little reuse of proven software components and offer limited adaptability for new tasks. This work presents a development platform for UAS which promotes behavioral flexibility. The platform incorporates the Unified Behavior Framework (a modular, extensible autonomy framework), the Robotic Operating System (a RSF), and PX4 (an open- source …