Structures and Materials Commons^™

Martian Atmospheric Rover Simulation (M.A.R.S.), Matt Berard, Shelby Beddard, Alexander Brunette, Emma Conti, Collin Duke, Delaney Novak, Keelin Weaver

Aerospace, Physics, and Space Science Student Publications

While rovers have been used by various agencies to explore Mars, their travel is limited by terrain obstacles, which may prevent mission completion. Creating a vehicle equipped with both driving and flight capabilities would allow greater range of motion on extraterrestrial planets. Integrating the technology for both transportation modes into one rover allows for efficiency and advancements in technological and planetary research.

A Systematic Study Into The Design And Utilization Of Burn Wire As A Means Of Tensioning And Releasing Spacecraft Mechanisms Through Applied Joule Heating, Chandler Dye

Mechanical Engineering Undergraduate Honors Theses

The joule heating characteristics of Nichrome burn wires, often used as a thermal cutting device in mechanisms designed to fasten and release CubeSat deployables, are examined in the following thesis. Wires ranging from 0.125 inches to 2 inches long, and diameters of 30 Ga and 40 Ga, are investigated through analytical calculations and thermal simulations based on heat transfer due to joule heating, and through physical circuitry-based experiments. The temperature data is used to generate heating curves to predict the time it takes for Nichrome wires to fail under varying testing parameters. This research aims to catalog a series of …

Characterizing Air Plasma Sprayed Aluminum Oxide Coatings For The Protection Of Structures In Lunar Environments, Perla Latorre Suarez

Electronic Theses and Dissertations, 2020-

Wear-resistant ceramic and ceramic composite coatings are significant to provide durability and support long-duration missions to the moon's surface for rovers, landers, robotic systems, habitats, and many other components. On the Lunar surface, structural components are continuously exposed to lunar dust projectiles that can cause protective coating delamination around the affected area, of protective coatings and this may not be physically visible. Ceramic coatings, composed of alumina, present excellent resistance to different types of wear due to their high strength and hardness as well as the ability to protect structural components from regolith impacts, wear, and abrasive damage. Air Plasma …

Kentucky Re-Entry Universal Payload System (Krups): Hypersonic Re-Entry Flight, John Daniel Schmidt

Theses and Dissertations--Mechanical Engineering

The Kentucky Re-entry Universal Payload System (KRUPS) is a small capsule designed as a technology testbed for re-entry experiments. For its first incarnation, KRUPS has been designed to test Thermal Protection Systems (TPS) and instruments in re-entry flights. Because of the unique environment a vehicle undergoes during re-entry, there is a high-demand for experimental data from re-entry experiments. KRUPS has been developed at the University of Kentucky (UK) over the past seven years to meet this demand. After completing sub-orbital campaigns, the first KRUPS hypersonic re-entry mission was attempted. The mission involved building three 11-inch diameter capsules each outfitted with …

Lupa: An Excursion Vehicle For The Moons Of Mars, Shannon Kavanagh, Bo Lewis, Alex Odinamba, Joshua Mulhern

Senior Design Project For Engineers

Our team has designed a spacecraft and mission for exploring the moons of Mars. The Lithological and Ultraviolet Photometry Assessment (LUPA) excursion vehicle is capable of crew habitation, autonomous rendezvous, and in-vacuum sample collection all in support of a parallel Mars surface mission to be carried out in the year 2040. Our project's key focus areas revolve around orbital mechanics, space vehicle propulsion analysis, scientific exploration, and the management of various interconnected spacecraft subsystems.

The Kentucky Re-Entry Universal Payload System (Krups): Orbital Flight, James Tyler Nichols

Theses and Dissertations--Mechanical Engineering

Due to the uniqueness of atmospheric entry environments, ground facilities cannot accurately replicate re-entry conditions. Consequently, scientists primarily rely on numerical models to predict these conditions and inform Thermal Protection System (TPS) designs. These models often lack flight validation, which is necessary for increasing their fidelity. Thus, there is a substantial need to obtain such data to advance modeling capabilities.

The Kentucky Re-entry Universal Payload System (KRUPS) is an adaptable test-bed for scientific experimentation with initial application to TPS. This vehicle was designed at the University of Kentucky to serve as an inexpensive means of obtaining validation data to enhance …

Structural Optimization Of Space Transit Vehicle Concept, Hercules, James Philip Rogers

Theses and Dissertations--Mechanical Engineering

STRUCTURAL OPTIMIZATION OF SPACE TRANSIT VEHICLE CONCEPT, HERCULES:

A COMPARATIVE STUDY OF STRUCTURAL OPTIONS

Hercules is a vehicle concept developed by NASA Langley's Vehicle Analysis Branch to satisfy the need for sustainable transit between Earth, the moon, and Mars. Hercules features unprecedented abort capabilities and mission flexibility to aid in NASA's Mars campaign. By utilizing modern software to perform structural analysis and optimization for a large selection of stiffened panel concepts, beam concepts, and materials trends in the structural optimization emerge. These trends will be invaluable for the design of future spacecraft needed to fulfill similar roles.

The structural optimization …

Development Of High-Density Propulsion System Technologies For Interplanetary Small Satellites And Cubesats, Morgan Andrew Roddy

Graduate Theses and Dissertations

The goal of this research was to support the development of a novel propulsion system for small satellites (<180 kg) and CubeSats. This was pursued by conducting a collection of studies that were designed to provide engineering data that would be critical in designing a functional prototype. The novel propulsion system was conceived by the author to provide best-in-class performance for the small satellite and CubeSat families of spacecraft. This context presents specific design requirements that the presented technology attempts to satisfy. The most critical among these is high density; the propellant was designed to be stored with high density and the thruster was designed to be as compact as possible. The propulsion system is composed of two primary elements, a propellant generator and a thruster. The propellant generator works by sublimating a solid crystal into vapor and then using this vapor to etch a dense metal. The resulting gaseous byproducts of this reaction are the propellant. This dissertation used xenon difluoride (XeF2) vapor to etch tungsten (W) which react to form xenon gas (Xe) and tungsten hexafluoride (WF6). This approach gave a theoretical propellant storage density 5.40 g/cm3; and 5.17 g/cm3 was demonstrated. The sublimation dynamics of the XeF2 were studied as a function of surface area and temperature and it was found to be suitable for the intended application due to its high effluence rate; that is, it sublimates fast enough to be useful. The sublimation rates are on the order of 10’s of µg/s. The etch rate of XeF2 on W was also studied and found to be suitably fast to provide useful amounts of reactants for use as a propellant, again on the order of 1’s of µg/s. The thruster is an electrostatic radio frequency (RF) ion thruster design and is manufactured with Low Temperature Co-Fired Ceramic (LTCC) materials system and manufacturing technology. Manufacturing samples of the thruster were built at the University of Arkansas in July 2015 and tested at NASA’s Marshall Space Flight Center in May 2018. Testing validated the viability of the LTCC thruster and provided valuable information on how to improve the thruster’s design.

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …

Design, Validation, And Verification Of The Cal Poly Educational Cubesat Kit Structure, Nicholas B. Snyder

Master's Theses

In this thesis, the development of a structure for use in an educational CubeSat kit is explored. The potential uses of this kit include augmenting existing curricula with aspects of hands on learning, developing new ways of training students on proper space systems engineering practices, and overall contributing to academic capacity building at Cal Poly and its collaborators. The design improves on existing CubeSat kit structures by increasing accessibility to internal components by implementing a modular backplane system, as well as adding the ability to be environmentally tested. Manufacturing of the structure is completed with both additive (Fused Deposition Modeling …

Evaluating The Effectiveness Of Aerospace Materials, Vehicle Shape And Astronaut Position At Lowering The Whole Body Effective Dose Equivalent In Deep Space, Daniel K. Bond

Theses and Dissertations

As future crewed, deep space missions are being planned, it is important to assess how spacecraft design can be used to minimize radiation exposure. Collectively with shielding material, vehicle shape and astronaut position must be used to protect astronauts from the two primary sources of space radiation: Galactic Cosmic Rays (GCR) and Solar Particle Events (SPE). GCRs, which are composed of low intensity, highly energetic, and fully ionized stable and meta-stable isotopes, are considered a chronic source of radiation risk to the astronauts. SPEs, which originate from solar coronal mass ejections, are composed mostly of high intensity protons that can …

Experimental Evaluation Of Strength Degradation Temperature For Carbon Epoxy Filament Wound Composite, Jai Krishna Mishra, Surya Prakash Rao Ch Dr, Subhash Chandra Bose P Dr, Kishore Nath N Dr, Rama Rao Golla Mr

International Journal of Aviation, Aeronautics, and Aerospace

Polymeric composites have been widely used in various structural and thermal aerospace applications. Polymeric composites having high strength and high modulus reinforcement are ideally suited for lot of critical aerospace applications as structure is designed with high specific strength and high specific modulus. In case of launch vehicles/ missile one such application is design and manufacturing of solid rocket motor casing with polymeric composites as it give high performance and reduces inert weight of propulsion system. The high specific strength and high specific modulus of composite materials makes it ideal choice for designing the composite rocket motor case (CRMC). These …

Performance Enhancement And Characterization Of An Electromagnetic Railgun, Paul M. Gilles

Master's Theses

Collision with orbital debris poses a serious threat to spacecraft and astronauts. Hypervelocity impacts resulting from collisions mean that objects with a mass less than 1g can cause mission-ending damage to spacecraft. A means of shielding spacecraft against collisions is necessary. A means of testing candidate shielding methods for their efficacy in mitigating hypervelocity impacts is therefore also necessary. Cal Poly’s Electromagnetic Railgun was designed with the goal of creating a laboratory system capable of simulating hypervelocity (≥ 3 km/s) impacts. Due to several factors, the system was not previously capable of high-velocity (≥ 1 km/s) tests. A deficient projectile …

Micrometeoroid Impacts On Periodic Spacecraft Structures, Victoria West, Luis Buades, Hanson-Lee Harjono

The Journal of Purdue Undergraduate Research

No abstract provided.

The Effects Of Atomic Oxygen On Patch Antenna Performance And Lifetime, Max J. Barta

Master's Theses

The space environment is a volatile and challenging place for satellites to survive in. For Low Earth Orbiting (LEO) satellites, atomic oxygen (AO) is a constant corrosive effect that degrades the outer surface of satellites over long durations. Atomic oxygen exists in the atmosphere between 180 and 675 km and has a relatively high energy at 4.5 eV, which allows AO to break molecular bonds in materials on the surfaces of spacecraft. As the number and complexity of CubeSat missions increase, there is an increased risk that AO degradation on commercial off the shelf parts (COTS), such as antenna, could …

Redesign Of Cubesat For Beam Charging, Kuba Preis

Industrial and Manufacturing Engineering

This paper is intended to be a study in the applications of the design freedom granted by additive manufacture in the design of a 1U CubeSat frame. The main loads experienced by a CubeSat are structural (during launch) and thermal (solar radiation). Beam charging is an emerging technology which involves charging a CubeSat using a laser beam. In this paper, a CubeSat frame was redesigned to account for the structural loads induced during launch and the thermal loads induced when beam charging. The thermal, weight, design, and structural requirements for a new CubeSat design were derived. The 1U CubeSat frame …

System Architecture Design And Development For A Reusable Lunar Lander, Chad Batten, Camille E. Bergin, Aaron Crigger, Darryl Harris, Gillian Suzanne Mcglothin

Chancellor’s Honors Program Projects

No abstract provided.

Ultraviolet Imager Application For A Cube Satellite, Jason Grillo, Troy Hajjar, Brady Hill

Mechanical Engineering

This document serves as the final design review (FDR) report for the 2018 Cal Poly CubeSat Ultraviolet Imager senior project, sponsored by UC Berkeley Space Sciences Laboratories (SSL). SSL wants to monitor the ionosphere above Earth to gain a better understanding of its properties and particle interactions. Far Ultraviolet (FUV) imaging is a good way to obtain high quality images of the ionosphere and the Earth's auroras, and advancement in optic technologies have made cube satellites (CubeSats) an ideal vessel for a FUV imager, as they are relatively low-cost, lightweight, and can be repeatedly deployed. These CubeSat FUV imagers could …

Techedsat 7 And 8-Nasa Missions For Earth Observation, Andrew Pham

STAR Program Research Presentations

Big results can come from small satellites, and Technology Educational Satellite 8 or TES-8 is the latest small satellite in the TechEdSat series from NASA Ames Research Center. TechEdSat is a collaborative program, in which advanced university students have a chance to work directly with researchers on NASA Space Projects. Thanks to the assistance of students from several universities around the country every year, TechEdSat has helped NASA develop Nano-satellite technologies and evaluate new ideas for future spacecraft. TES-8 is the eighth satellite of the continuing TechEdSat series. On December 01, 2018 TES-8 followed a Commercial Resupply Service mission to …

Modification Of A Ground Based Atomic Oxygen Simulation Apparatus To Accommodate Three Dimensional Specimens, Charles Ward

Master's Theses

The space environment presents various challenges when designing systems and selecting materials for applications beyond Earth’s atmosphere. For mission success, these challenges must be considered. One of the detrimental aspects of the space en- vironment is Atomic Oxygen, AO. Only present in harmful quantities in Lower Earth Orbit, LEO, AO causes significant damage to materials by breaking molecular bonds. California Polytechnic State University’s, Cal Poly’s, space environments laboratory features an apparatus capable of simulating this environment. Very thin or short samples were tested to observe the mass loss due to erosion of the sample material. Recent modifications to the system …

A Novel Magnetorheological Fluid Damper For A Small Spacecraft With Flexible Appendages, Robert Waelchli

Doctoral Dissertations and Master's Theses

Small satellites have become increasingly popular over the past thirty years, particularly since the adoption of the common CubeSat architecture early this century. Because of their restricted volume and electrical budgets however, there are practical limits to the missions that small satellites may adopt. One potential near-term solution to the problem of limited electrical power may be the adoption of larger, flexible solar arrays. However, spacecraft with flexible appendages have historically presented attitude control challenges relating to platform stability given the dynamic response of the flexible components to applied torques. These challenges may be particularly disruptive to a small spacecraft …

Thermal-Fatigue And Thermo-Mechanical Equivalence For Transverse Cracking Evolution In Laminated Composites, Javier Cabrera Barbero

Graduate Theses, Dissertations, and Problem Reports

Carbon fiber reinforced plastics (CFRP) are potential materials for many aerospace and aeronautical applications due to their high specif strength/weight and a low coeffcient of thermal expansion (CTE) resulting in a high long-term stability. Among candidate structures, the re-entry reusable launch vehicles (RLV), the fuel oxidant storage and transportation at cryogenic temperature, space satellites, and aircraft structure (frame, wings, etc...) can be highlighted. However, CFRP are prone to internal damage as a result of high residual stresses and thermal fatigue loading. In this study, micro-cracking damage evolution in laminated composites subjected to monotonic cooling and thermal cyclic loads is developed …

Design Of Shape-Conforming Nosecone For Optimal Fluid Flow From Transonic To Supersonic Range, Anna Tombazzi

Williams Honors College, Honors Research Projects

Modern flight vehicles, such as rockets, missiles, and airplanes, experience a force caused by forebody wave drag during the flight. This drag force is induced when the frontal point of each vehicle breaks the pressure wave during flight. Efforts to reduce this wave drag force to improve flight efficiency include modifying the nosecone profile of the flight vehicles to lower the drag force.

This project revolved around creating a design to make the transformation of nosecone shapes from a ¾ Parabolic profile to a ½ Power Series profile possible, mid-flight. Using a novel nosecone assembly, shape memory alloys (SMAs) and …

Analyses Of Densely Crosslinked Phenolic Systems Using Low Field Nmr, Jigneshkumar Patel

Doctoral Dissertations

A uniform dispersion of reactants is necessary to achieve a complete reaction involving multi-components, especially for the crosslinking of rigid high-performance materials. In these reactions, miscibility is crucial for curing efficiency. This miscibility is typically enhanced by adding a third component, a plasticizer. For the reaction of the highly crystalline crosslinking agent hexamethylenetetramine (HMTA) with a strongly hydrogen-bonded phenol formaldehyde resin, furfural has been traditionally used as the plasticizer. However, the reason for its effectiveness is not clear. In this doctoral thesis work, miscibility and crosslinking efficiency of plasticizers in phenolic curing reactions are studied by thermal analysis and spectroscopic …

Structural Behavior Of Inflatable, Reinforced, Braided, Tubular Members, Joshua Clapp

Electronic Theses and Dissertations

The Hypersonic Inflatable Aerodynamic Decelerator (HIAD) system being developed by the National Aeronautics and Space Administration (NASA) is an inflatable structure composed of multiple, concentric, pressurized tori, load straps, and a thermal protection system. The HIAD overcomes limitations inherent with the use of rigid decelerators since the deployed diameter is much larger than the packed size, which makes it an enabling technology for new opportunities in space exploration. The HIAD is designed to decelerate and protect spacecraft during atmospheric re-entry. The objective of this research was to improve understanding of structural behavior of HIAD components through material testing, structural testing …

Measuring Space Radiation Shielding Effectiveness, Amir Bahadori, Edward Semones, Michael Ewert, James Broyan, Steven Walker

Mathematics & Statistics Faculty Publications

Passive radiation shielding is one strategy to mitigate the problem of space radiation exposure. While space vehicles are constructed largely of aluminum, polyethylene has been demonstrated to have superior shielding characteristics for both galactic cosmic rays and solar particle events due to the high hydrogen content. A method to calculate the shielding effectiveness of a material relative to reference material from Bragg peak measurements performed using energetic heavy charged particles is described. Using accelerated alpha particles at the National Aeronautics and Space Administration Space Radiation Laboratory at Brookhaven National Laboratory, the method is applied to sample tiles from the Heat …

Structural Micrometeoroid And Radiation Shielding For Interplanetary Spacecraft, Jared Allen Ruekberg

Master's Theses

This paper focused on two significant space forces that can affect the success of a spacecraft: the radiation and micrometeoroid environments. Both are looked at in the context of the region of space between Earth and Mars. The goal was create reference environments, to provide context to results of environmental modeling, and to provide recommendations to assist in early design decisions of interplanetary spacecraft. The radiation section of this report used NASA's OLTARIS program to generate data for analysis. The area of focus was on the radiation effects for crewed missions, therefore effective dose equivalent was the metric used to …

Consideration Of The Use Of An Origami Style Solar Panel Array For A Space Solar Power Generation Satellite, Landon Klein, Tristan Plante, Alex Holland, Benjamin Kading, Jeremy Straub, David Whalen

Jeremy Straub

Since the beginning of the space race, space exploration has been an important part of America’s technological develop-ment. The notion of a power-intensive [1] mission to Mars, which utilizes 3D printing has been proposed. Space Solar Power can supply energy for this mission. This paper presents an Origami solar panel, based on work by [2], that can supply power to an outpost on Mars.

Cubesat Deployable Solar Panel System, Thomas Mcguire, Skye Leake, Michael Parsons, Michael Hirsch, Benjamin Kading, Jeremy Straub, David Whalen

Jeremy Straub

CubeSats are small spacecraft with a nominal size of 10 cm x 10 cm x 10 cm and a mass of 1.33 kg [1] (though some launch providers are now supporting expanded mass levels). While the CubeSat form factor has re-duced the time and cost of spacecraft development, the required resources are still beyond the grasp of many colleges and universities. The Open Prototype for Educational Nanosats (OPEN) aims to solve this problem. OPEN is an inexpen-sive modular CubeSat that can be produced with a parts budget of less than $5,000 [2]. The OpenOrbiter pro-gram is working to develop this …

Design Of A 1-U Cubesat Structure For The Open Prototype For Educational Nanosats, Benjamin Kading, Jeremy Straub, Ronald Marsh

Jeremy Straub

CubeSats are a class of small satellites that have recently gained significant interest and are being developed and used for engineering test missions, bona fide research and various other applications. A 1-U CubeSat (the orig-inal form factor) has nominal dimensions of 10 cm x 10 cm x 10 cm and a mass of no more than 1.33 kg [1](however, some integrators are now consistently allow-ing higher mass levels). Due to their small size and the demonstrated ability to successfully use consumer-grade electronics in low-Earth orbit, CubeSats cost sig-nificantly less than larger sized satellites [2]. These re-duced costs, however, are still …