Engineering Commons^™

Creating Reel Designs: Reflecting On Arthrogryposis Multiplex Congenita In The Community, Iris Layadi

Purdue Journal of Service-Learning and International Engagement

Because of its extreme rarity, the genetic disease arthrogryposis multiplex congenita (AMC) and the needs of individuals with the diagnosis are often overlooked. AMC refers to the development of nonprogressive contractures in disparate areas of the body and is characterized by decreased flexibility in joints, muscle atrophy, and developmental delays. Colton Darst, a seven-year-old boy from Indianapolis, Indiana, was born with the disorder, and since then, he has undergone numerous surgical interventions and continues to receive orthopedic therapy to reduce his physical limitations. His parents, Michael and Amber Darst, have hopes for him to regain his limbic motion and are …

Implementation Of Stereo Digital Image Correlation For In-Plane Strain Measurements To Quantify The Anisotropic Behavior, Plastic Flow, And Strain Hardening Of Extruded Aluminum Alloy, Farzana Yasmeen

Theses and Dissertations

The efficient use of metals is important in various industries, including aerospace, automotive, and energy systems. In each case, the type and range of combined loading conditions can be quite different. The approaches to stress analysis of such complex engineering components and assemblies often are limited to elastic conditions. For those cases where components are relatively thin, elastic-plastic conditions are present; there is continuing interest in assessing the accuracy of analytic and computational models for combined loading conditions. In such cases, experiments performed with axial and shear loads (e.g., tension-torsion) provide baseline data regarding the relationship between applied stresses and …

Build Your Own Body Mod: Empowerment Through Prototyping And Design, Anaiss Arreola, Katherine R. Ganim

Journal of Science Education for Students with Disabilities

When you don’t have a hand, what could you have instead? This article introduces the impact of inviting youth with disabilities to learn tools and technology to design their own solutions and advocate for their own future. This approach to programming is rooted in a mindset of designing WITH, not FOR. Not only are design outcomes improved when users are incorporated into the process, but this approach has been shown to improve confidence in creating one’s own solutions. These programs include hands-on “design-your-own-body-mod” workshops, as well as a budding inclusive design consultancy led by youth with disabilities. Through this programming, …

Inverted Fluorescence Microscope, Matthew B. Pfeiffer, Spencer George Hann, Thomas James Eggenberger, Trevor Lee Blythe

Mechanical Engineering

Team F13 is composed of Trevor Blythe, Spencer Hann, Matthew Pfeiffer, and Thomas Eggenberger. We are all majoring in mechanical engineering and in our final year of study here at Cal Poly San Luis Obispo. This project is a continuation of a 2019-2020 senior project. The previous team designed and built a functioning inverted fluorescence microscope (IFM) from scratch. This device was created as a lab tool for undergraduate students to be able to perform experiments on microfluidic devices constructed in Cal Poly’s Microfabrication Laboratory. Although substantially functional, several design constraints had not yet been met. Our team has improved …

Adapted Tricycle 2021, Carolyn Graven, Daniel Coleman, Sebin Cho, Farhan Khan

Mechanical Engineering

This document describes and outlines the details of the senior project completed by a team of four mechanical engineering students in their final year at California Polytechnic State University, San Luis Obispo. The team worked with Linda Wolff at California Children’s Services to reach their main goal: to create an exercise tricycle that can be used by Savannah. Savannah is a young adult, and she needs to be able to steer, brake, and power the tricycle using almost entirely her core muscles. Over the course of the project, the team worked to design and build a safe and functional tricycle …

Frequency Domain Measurements Of Melt Pool Recoil Force Using Modal Analysis, Tristan Cullom, Cody Lough, Nicholas Altese, Douglas Bristow, Robert Landers, Ben Brown, Troy Hartwig, Andrew Barnard, Jason Blough, Kevin Johnson, Edward Kinzel

Michigan Tech Publications

Recoil pressure is a critical factor affecting the melt pool dynamics during Laser Powder Bed Fusion (LPBF) processes. Recoil pressure depresses the melt pool. When the recoil pressure is low, thermal conduction and capillary forces may be inadequate to provide proper fusion between layers. However, excessive recoil pressure can produce a keyhole inside the melt pool, which is associated with gas porosity. Direct recoil pressure measurements are challenging because it is localized over an area proportionate to the laser spot size producing a force in the mN range. This paper reports a vibration-based approach to quantify the recoil force exerted …

Senior Design Capstone: Using An Engineering Design Process To Create A Sawzall Wobble Fixture For Milwaukee Tools, Tyler Moore

Honors Theses

The overall objective of this design project was to successfully design a fixture to expedite the repairs of Sawzalls at the Milwaukee Tools repairs facility in Greenwood, Mississippi. This project was executed in accordance with guidelines set forth by the Senior Capstone Design class at the University of Mississippi as well as the quality engineers sponsoring the project at Milwaukee Tools. The fixture was created utilizing an engineering design process with the goal of allowing technicians to press two Sawzall wobbles onto an angled Sawzall wobble shaft using an arbor press with just one press. By beginning with a straightforward …

Enercon Station Vacuum Pump Replacement, Clint Hembree, Jared D'Amico, Connor Moore, Paul Jeffrey Fontenot, Sydnee Castello, J.J. Clements

Senior Design Project For Engineers

This details the progress of the ENERCON pump replacement project as completed by the Kennesaw State University interdisciplinary senior design group. This project is a two-semester capstone effort for the engineering program at Southern Polytechnic School of Engineering, overseen by Dr. McFall during Fall 2020 and Dr. Khalid during Spring 2021 semesters. The 2020-2021 KSU Interdisciplinary Senior Design team was tasked with completing an Engineering Change Package (ECP) for existing vacuum pumps at ENERCON Station. The mechanical, electrical, and civil students worked together, performing evaluations on existing plant systems to ensure the plant could support the new vacuum pumps. By …

Utilizing Vr For Manufacturing Learning And Training, Jetrin Wichienwidhtaya

WWU Honors College Senior Projects

This paper looks into the world of virtual reality as seen from the manufacturing point of view, specifically inside manufacturing education. Virtual reality is growing within many industries including manufacturing and is a key piece in Industry 4.0. Every year, the capabilities of virtual reality grow as the resolution of screens progresses to the point where it can simulate near-perfect depictions of reality as processing power continues to grow. This opens a massive amount of potential into things like training. Especially in the current environment where learning virtually has become the norm, being able to have hands-on experience can help …

Moving Hands-On Mechanical Engineering Experiences Online: Course Redesigns And Student Perspectives, Jaclyn E. Johnson, Nancy B. Barr

Michigan Tech Publications

Hands-on lab experiences are essential for enabling students to be successful engineers, especially those who identify as kinesthetic learners. This case study describes how a Mechanical Engineering Practice course sequence was redesigned during the COVID-19 emergency transition to remote learning and examines how students responded to these changes. The remote course included videos of Graduate Teaching Assistants conducting data acquisition phases of the practice session to replace hands-on experiments. To understand student perspectives and performance, researchers reviewed approximately 400 reflective essays from Spring 2020 and compared assignment submissions between Fall 2019 and Spring 2020. Results suggest that some students perceived …

Jcati - Drive System, Tim Boswell

All Undergraduate Projects

Each year, Mechanical Engineering Technology students receive a grant from The Joint Center for Aerospace Technology Innovation (JCATI) to engineer a device that is capable of breaking down carbon fiber trimmings for recycling. The students who received the grant this year have redesigned portions of the existing system in an attempt to solve issues that have kept the system from working properly in the past. Though much collaboration between group members has been needed, each member has been responsible for their own portion of the project. The purpose of this portion of the project has been to address binding and …

Hydraulic Balsa Wood Rising Bridge, Kaitlyn Greenfield

All Undergraduate Projects

What is the solution to allowing tall vessels to navigate past a vehicle bridge that is less than 10 [ft] above the water? To answer this question, a balsa wood bridge was designed, constructed, and tested. The bridge needed to articulate by mechanical means, allow for travel through the bridge, and be able to withstand ample force while the main structure only being constructed of balsa wood and glue. The project was analyzed in sections. These sections include: the bridge structure and its members, the hydraulic lift, and the pins needed for the bridge and hydraulic lift to operate. The …

Rc Baja, Ryder Satak

All Undergraduate Projects

American Society of Mechanical Engineers (ASME) hosts an RC Baja competition yearly at Central Washington University where schools from around the state gather to compete. The competition is based and scored from three different events: drag race, slalom, and a Baja course. Performing well in both the competition and other various tests will deem the car successful. The differential and drive train are two important features that allow the car to function properly. Using Solidworks 3D software and a 3D printer, the engineers were able to design functional components. The differential is designed to allow the rear wheels to spin …

Thermal Conductivity Measuring Device, Kyle Saalfeld

All Undergraduate Projects

The thermal conductivity measuring device is used to measure thermal conductivity of solids, liquids, and food products. Thermal conductivity is a material property that determines the rate at which heat disperses through a material. This determines how well insulation works, what materials are used as heat sinks, refrigeration, and how thoroughly food is cooked. The device measures thermal conductivity by heating up a thermistor bead using a high magnitude current for a measured duration and allowing the given heat to disperse; meeting the goal of designing a device that can easily measure the conductivity. Additional requirements of this device include …

Theoretical Design Of A 360 Degree Pendulum Ride, John William Elliott

Williams Honors College, Honors Research Projects

This project uses several areas of study: mechanical physics/design of moving parts, electrical power, and human comfort. It is based on the pendulum ride at Cedar Point called "maXair." One of the goals with this project is to create a theoretical, simpler version of a 360 Degree Pendulum Ride that operates on the same principles of a conventional pendulum rides. The velocity, forces on the shaft in the middle of the ride, the accelerations, the g force on the riders, and all the other forces associated with the pendulum ride were analyzed as well.

Material Handling System For An Advanced Flexible Manufacturing Environment, Con Cronin

Theses

A Flexible Manufacturing System (FMS) is a method of production that is designed to easily adapt to changes in the type and quantity of the product being manufactured. Machines and computerised systems can be configured to manufacture a variety of parts and to handle the changing levels of production that is required. The aim of this project was to investigate the current manufacturing processes of Kostal Ireland GmbH with the aim of developing a bespoke prototype material handling system to achieve flexible manufacturing. Kostal Ireland GmbH currently do not have the ability to change their manufacturing operations easily when a …

Customizable Armor Set, Olivia Reedy

Williams Honors College, Honors Research Projects

This project is intended to help people who make costume armor by reducing the amount of time and money it takes to create a set of armor. Making armor can take a lot of resources for beginners, and this project is intended to help hobbyists with that process. This customizable armor set goes through the engineering design process, from the initial design of the parts to creating the prototype using vacuum forming. The prototype armor can be painted and adhered to using acrylic paint and contact cement, respectively, and fits three sizes of small, medium, and large.

Camper Conversion, Owen Christian Hafler, Zebediah Paul Benedict Zehentbauer, Madilyn Beatrice Willis, Zachary Eli Owen, Justin Robert Nicholas

Williams Honors College, Honors Research Projects

The COVID-19 pandemic of 2020-2021 has seen hundreds of thousands sequestered in quarantine for long periods of time. When quarantined in an urban setting, many cannot leave their respective apartment buildings which only adds to the strain of isolation. In the context of isolation, the design team of Hafler, Nicholas, Owen, Willis, and Zehentbauer personally sought to incorporate their individual enthusiasm for nature with the benefits of living off-grid. After initial research and deliberation, the team discovered the “Skoolie” community and the plans for a mobile tiny home began production.

The team outlined the design project as the full design, …

In The Pursuit Of Assistance: A Team's Desire To Not Let A Congenital Amputation Get In A Young Boy's Way, Carl Russell Iii, Gavin Loucks, Kirsten Wozniak

Purdue Journal of Service-Learning and International Engagement

EPICS is a service-learning design program run through Purdue University. It strives to teach students design skills through providing for individuals, communities, and organizations in the surrounding area while mirroring engineering industry standards. BME (Biomedical Engineering) is a team within EPICS that strives to serve community partners through biomedical applications. William Sevick is an elementary school student with a congenital arm amputation. William and his family have been working with the BME team for the past three years designing assistive devices with the purpose of improving his actions in daily life such as eating, playing games, and riding his bike.

Electromagnetic Actuator For Camless Engines, Nicholas Olesh, Charlie Thomas Glenwright, Tim Wills De Tone, Darya Daniel Darvish

Mechanical Engineering

This document summarizes the research, objectives, project plan, and design for developing an electromagnetic actuator valve for use in a camless internal combustion engine. While electromagnetic valve actuators have not been implemented into a working product to date, there have been many attempts to research and develop working prototypes. Similar products have been developed, but they do not use purely electromagnetic actuation. This research is significant because it shows the challenge that must be overcome and outlines potential design solutions to the problem. The objectives section highlights the problem statement and what is aimed to be achieved in this project. …

Heavenly Bodies Rsvp, Justin Tyler Spitzer, Allison Jean Turnbaugh, Jack William Boulware, Braden Alex Lockwood

Mechanical Engineering

The purpose of the Heavenly Bodies RSVP project was to design and fabricate planet props, as well as a mechanism by which they could be raised and lowered in California Polytechnic State University’s Pavilion theater. The project team was comprised of four fourth year mechanical engineering students: Allison Turnbaugh, Braden Lockwood, Jack Boulware, and Justin Spitzer. We conducted extensive research to determine the ideal solution for the design problem brought to us by our sponsor. In our analysis, we discovered that the most important aspects of our design were the absolute reliability of the system, fire retardant material selection, and …

An Assessment Of Renewable Energy Technology Implementation In Storrs, Connecticut: Emissions Reduction And Feasibility Of A Microgrid System At Uconn, Sophie Macdonald

Honors Scholar Theses

The purpose of this project is to design a clean energy-sourced microgrid for UConn’s main campus that would reduce the university’s energy emissions while remaining within the geographic boundaries of viable UConn-owned land. Economic cost was not considered in this analysis; instead, emissions and space constraints were the optimized measures of value and feasibility. Sources of energy that were considered include photovoltaics (PV), wind turbines, hydrokinetic systems, and fuel cells. Energy storage capacity was included in the analysis as well. The overall system was optimized first by ignoring space constraints and for a minimum of 10% reduction from the current …

Fish Farming Aerator, Kylie Johnson, Therese Rosalez, Jordan Hendricker, Ryan Froidcoeur

Scholar Week 2016 - present

Designing, building and installing a functional and efficient aerator prototype suitable for small pond intensive aquaculture use in El Faro, Guatemala. The project’s purpose is to provide a solution for farming tilapia. A successful project outcome will help impoverished families to raise tilapia for food and income The team will install the aeration system on-site in El Faro, Guatemala.

Nucor Steel Storage Rack Design, Mac Hanson, Hannah Cataldo, Jason Ziganto, Robert Wozek

Scholar Week 2016 - present

The goal of this design project was to build effective steel storage racks for Nucor Steel Kankakee. The important criteria that the design team needed to meet was that the rack was adjustable, could fit all of the manufactured products that Nucor makes, and could fit various lengths of product. Nucor needs a new rack system because their current process makes the shipping process very inefficient.

Geometric Iteration Of A Knee Prosthetic And Static Stress-Bearing Capacity, Alexander Wheeler

Honors Theses

The purpose of this study was to improve a prosthetic knee model in terms of size, weight, and biocompatibility. Several tests were run to determine its effectiveness in supporting static and quasistatic loads. The positions in which these tests were run include static upright standing, static one-knee 90 degree kneeling, static squatting at maximum flexion, and quasistatic midstride. These simulations were conducted to find areas of high stress and strain. These patterns were used to determine the maximum body weight a physical prosthetic could support. The material used to create the prosthetic was changed from AISI 316 stainless steel to …

Jcati Composite Delaminator, Payden Coffman

All Undergraduate Projects

Improvements need to be made to the existing delaminator system designed to crush proprietary Boeing 777 composite material. The current design incorporates a hydraulic system to achieve the high loads needed to separate material layers. The new system will need to be able to apply the same loads while at the same time allowing for a constant feed of material through the system. To achieve this, a “gear-like” crushing system will be implemented that will apply a high enough radial load into the material that will achieve delamination equal or greater than the previous design while at the same time …

Efficiency Of Gas Turbine Engines, Tahir A. Upshaw

The Kennesaw Journal of Undergraduate Research

The following research involves conducting a confirmation of test bench results, and parametric cycle analysis. The results from these two methods of data collection is meant to show relationship between both. Where the data of the price induction can be verified with the parametric cycle analysis of the individual components to calculate the thrust and efficiency. Once we compare both methods, it will allow us to move on to part two of the research which involves determining how to make gas turbine engines more efficient based on the collected data.

Ideal Lacrosse Stick, Josh Beck, Tyler Skoloda, Noah Reed, Stanley Dembosky

Williams Honors College, Honors Research Projects

This project is focused on the design of a new and innovative lacrosse stick. Our main points of focus will be the strength and durability of the head. As well as solving some of the problems that exist in existing equipment. These problems were identified by interviewing experienced players at the college level. Benefits would include a stronger head that is easier to use for a player on the field to do things like pass, catch, shoot, and field ground balls in an optimal manner. Normally players will have to purchase new heads every season as a result of warping …

Tabletop Mechanical Tester, Jamie Dombroski, Brian English, Richard Leffler, Andrew Shirk

Williams Honors College, Honors Research Projects

The need for hands-on and face-to-face experiences in the engineering classroom is very great. The equations, principles, and concepts can all be learned, but without the visual and tactile application, these don’t always sink in or become concrete. A small-scale tensile test machine was designed, sourced, manufactured, and tested for the purpose of being applied in classroom settings to provide this experience to engineering students. Extensive research was performed concerning tensile machines on the market, the essential elements of which are the load cell, grips, crosshead, extensometer, motor, and frame. The raw materials for the frame were purchased and drawings …

Mini Baja Frame Analysis, Jacob Swanson

Williams Honors College, Honors Research Projects

The purpose of our senior design project is to optimize the Baja frame to reduce its weight and material cost while keeping the required rigidity. Through force analysis we will be able to determine if any rigidity is lost by removing a set of tubes (figure 1), along with the other forces seen by the frame. If it is found that the frame rigidity is still within the determined factor of safety, 2, then we will be able to reduce the frame weight and the number of tubes that make up the frame. Along with force analysis, we will use …