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Full-Text Articles in Engineering

Laser Assisted Direct Writing Of Liquid Metal For Microprinting Applications, Olga Vargas Cruz Dec 2023

Laser Assisted Direct Writing Of Liquid Metal For Microprinting Applications, Olga Vargas Cruz

Theses and Dissertations

This paper presents a research study for potential printing of a Liquid Metal (LM) Eutectic Gallium Indium alloy (EGaIn) through the applications of the innovative additive manufacturing technology LIFT (Laser Induced Forward Transfer). LIFT is a precise printing technology that allows to create small, detailed printing. The liquid metal in study, EGaIn, has demonstrated great potential for microelectronics applications due to its minimum toxicity and high conductivity. Throughout this research different printing parameters are studied to comprehend the behavior of EGaIn printing with LIFT technique, these include laser energy, laser pulse, receiver material substrate, donor layer thickness, and …


The Performance Analysis And Optimization Of Wave Energy Converters From Modeling To Basin Testing, Lauren Dickson Aug 2023

The Performance Analysis And Optimization Of Wave Energy Converters From Modeling To Basin Testing, Lauren Dickson

Electronic Theses and Dissertations

The successful development and optimization of wave energy converters (WECs) are pivotal to the pursuit of sustainable and renewable energy sources. This thesis explores the elements in a workflow that develops and demonstrates the protocols for the optimization of WECs using a rapid design\build\test procedure. This thesis establishes the characterization of scaled ocean test sites, develops the performance metrics, generates the performance modeling techniques to predict the optimum design geometries which will be produced for final testing, and finally, establishes the basin test plan which will be used to conduct the testing on the optimum design. The findings of this …


Thermoacoustic Refrigerator, Rees Phillip Verleur, Colleen Farrell Mccandless, Anders Matthew Bjork, Yashraj Ashwinkumar Solanki Jun 2023

Thermoacoustic Refrigerator, Rees Phillip Verleur, Colleen Farrell Mccandless, Anders Matthew Bjork, Yashraj Ashwinkumar Solanki

Mechanical Engineering

In the Thermoacoustic Refrigerator Cal Poly Mechanical Engineering senior project, we designed, built, and tested a thermoacoustic refrigeration system which achieved an average temperature difference of 11.0°C. Our system consists of a resonator tube with an instrumented stack, mounted onto a base with a speaker and amplifier. An external power supply and function generator provide the power and signal to the system, and a thermocouple reader displays the temperature of the top and bottom of the stack. The system consistently achieved a significant temperature difference between the two ends of the stack in various ambient conditions, and it was quick …


A Screening Tool For The Implementation Of Electric And Thermal Energy Storage Systems At Commercial And Industrial Facilities, Mckenna P. Amerson May 2023

A Screening Tool For The Implementation Of Electric And Thermal Energy Storage Systems At Commercial And Industrial Facilities, Mckenna P. Amerson

Theses and Dissertations

The integration of on-site renewable systems with energy storage devices is an important topic in improving energy management for commercial buildings and industrial facilities. Energy storage technologies have the ability to impact the end user’s power reliability while creating measurable energy and cost savings. However, the potential yet remains to increase the application of these systems. To determine the feasibility of renewables and energy storage in commercial and industrial applications, a pre-screening software tool is developed using data-driven algorithms to complete an energy, cost, and carbon savings analysis of storage implementation. A case study of a standalone retail building is …


An Electric Commerce Platform For Material Testing Laboratories, John Ferris Mitchener May 2023

An Electric Commerce Platform For Material Testing Laboratories, John Ferris Mitchener

Theses and Dissertations

The emergence of the Internet has allowed businesses to create new sales and marketing channels to provide value for their customers in the marketplace. Engineering manufacturers and suppliers have taken advantage of the internet to automate the customer service aspects of their businesses as well as to market their services in a cost-effective but widespread manner. This work aims to apply the practices and benefits of electronic commerce (e-commerce) to a material testing laboratory through the creation of a functioning website with e-commerce features. The effects of Search Engine Optimization, website accessibility issues, marketing considerations, security concerns, and common business …


The Engineering Challenges Of Designing And Manufacturing A Tensegrity Cup Stand, Yaniv Goulet, Daniel Ferro May 2023

The Engineering Challenges Of Designing And Manufacturing A Tensegrity Cup Stand, Yaniv Goulet, Daniel Ferro

Honors Theses

Progressing from a simple idea into a fully developed product is one of the main goals of any engineer. Through Haley Barbour Center for Manufacturing Excellence’s capstone program, the team was tasked with realizing a tensegrity cup stand. The tensegrity structure consists of a top and a bottom of some form only supporting itself by tension. The team had to research the concept, create an initial design, create a prototype of the product, improve the design after the prototype’s mistakes, apply lean principles to improve the manufacturing efficiency, and analyze all the economic impacts of the engineering decisions. In the …


Structure And Movement Design To Build A Functional Prosthetic Hand, John Campbell May 2023

Structure And Movement Design To Build A Functional Prosthetic Hand, John Campbell

Honors College Theses

This project aims to create a functional prosthetic hand that will improve upon the previous design for this project. The previous design included four fingers which were moved using a four-bar linkage and slider crank mechanism in combination with a linear actuator to move all four fingers in unison. Two servo motors were used to create an opposable thumb that could be used to grasp objects. Movement of the prosthetic hand was activated using a signal received from a myoelectric sensor. The goal of this project is to study this design and attempt to upgrade the prosthetic hand utilizing a …


Surface Engineering And Microfabrication Of Pdms-Based Devices For Women’S Health Applications, Jamar Hawkins Apr 2023

Surface Engineering And Microfabrication Of Pdms-Based Devices For Women’S Health Applications, Jamar Hawkins

Doctoral Dissertations

Poly(dimethylsiloxane) (PDMS) is a widely used polymer in biomedical and microfluidics research due to its optical transparency, castability, gas permeability, and relative biocompatibility. However, while the favorable intrinsic properties of the polymer are typically suitable for preventing experimental artifacts, the true advantage of these devices often comes from their customized patterning and design, which can be tailored to specific applications. Critical parameters in biomedical applications such as chemical concentration profiles, fluid streamlines, substrate topography, and mechanical stiffness can all be fine-tuned simply by selecting the appropriate dimensions and arrangement of PDMS microstructures. To address challenges in expanding the application of …


Frostflex, Isaac Edmondson, Caleb Edmondson, Joey Esker, Nadine Salem Jan 2023

Frostflex, Isaac Edmondson, Caleb Edmondson, Joey Esker, Nadine Salem

Williams Honors College, Honors Research Projects

Research has shown that the majority of heat lost during physical exercise leaves the body through the hands, feet, and the face. Our design project seeks to develop cooling glove technology to increase the rate at which heat leaves the body during recovery from physical exertion. The goal of this project was to investigate different ways in which heat absorption through various mediums can be manipulated and scaled into an adaptable, flexible design in which athletes of all levels, from recreational to professional, can improve their physical performance with the use of our gloves. Deliverables include a functional prototype, product …


Mmteg Heatsink Design, Peyton Nienaber, Kadin Feldis, Alec Savoye, Jack Waeschle Jun 2022

Mmteg Heatsink Design, Peyton Nienaber, Kadin Feldis, Alec Savoye, Jack Waeschle

Mechanical Engineering

In this document, Cal Poly Senior Design Team F16 presents a summary of its work developing a suitable heatsink for Gas Technology Institute’s Methane Mitigation Thermoelectric Generator. After several months of iterating between experimental testing and simulated heat transfer, a suitable prototype was selected for use in further refining simulation parameters. This was called the structural prototype and it allowed Team F16 to confirm several remaining unknowns relating to component thermal conductivity. All documentation of this process can be found in Preliminary, Critical, and Interim Design Review documents (PDR, CDR, IDR), included in this report. Having a realistic model …


Mechanized Theatre Turntable, Chloe Huiyi Chou, Ethan Lee Stroh, Ruodolf Reller Quelnat Rumbaoa, Davide Lanfranconi Jun 2022

Mechanized Theatre Turntable, Chloe Huiyi Chou, Ethan Lee Stroh, Ruodolf Reller Quelnat Rumbaoa, Davide Lanfranconi

Mechanical Engineering

This project aimed to create a remote-control and drive system for a theatrical turntable that was constructed by the Theatre and Dance Department of California Polytechnic State University, San Luis Obispo. Over the course of three quarters, the team successfully designed and manufactured a working verification prototype. This verification prototype was then tested, and the project sponsor verified that it met all specifications. The current iteration of the verification prototype can support up to a load of 1400 lbf, rotate a 12 ft diameter turntable clockwise and counterclockwise with a speed range of 1 to 4 rpm, and is able …


Enhancing Bifacial Pv Efficiency With The Addition Of A Rear Side Reflector, Neila Watson Jun 2022

Enhancing Bifacial Pv Efficiency With The Addition Of A Rear Side Reflector, Neila Watson

Honors Theses

Bifacial photovoltaics are an expanding sector of solar electricity production, collecting solar energy on the front, back, and sides of the module. This increases the efficiency by around 10% to 30% over a typical mono facial cell, which only collects sunlight on the front. However, the performance of bifacial PV arrays depends on a variety of factors, including temperature, shadows, solar insolation, and set-up geometry. The geometry is affected by the tilt angle, the azimuth angle, the height from the ground to the panel, and the reflectance from the ground surface. The addition of a reflector, usually white in color …


Manual Material Handling Lift-Assist System For Occupational Exoskeleton, Erik Goes, Daniel Guthrie, Trevor Ward May 2022

Manual Material Handling Lift-Assist System For Occupational Exoskeleton, Erik Goes, Daniel Guthrie, Trevor Ward

Honors Capstones

It is no secret that lifting heavy objects is one of the premier causes of workplace injury, and the modern worker needs help to remain healthy. Workers need something they always have with them that makes their work safer as well as easier; our solution is an active lift-assist exoskeleton. The proposed exoskeleton design includes a military backpack exoskeleton frame, on which two actuators pull cables attached to end effectors that the operator will be holding. This system can adjust to conform to a wide variety of operator sizes, without restricting any of their range of motion. This leads to …


Developing New Crutch Tip Design For Overall Increased Stability And Improved Movement On Different Terrains, Lauren Skinner May 2022

Developing New Crutch Tip Design For Overall Increased Stability And Improved Movement On Different Terrains, Lauren Skinner

Honors Theses

Crutches are a mobility assistive device that are often used in various situations, such as post- surgical rehabilitation and recovery after injury. The current crutch tip design that is used on today’s crutches are often unstable and do not provide quality movement on different terrains, such as snow, ice, mud, and wet surfaces. These problems would be solved with a new tip design that could be attached to existing crutches or manufactured with the crutch itself. The team’s solution to this problem is a crutch tip with modular parts. The tip would attach to the shaft of the crutch like …


Novel Mobility Device For Conjoined Twins, Allyson Bowgren May 2022

Novel Mobility Device For Conjoined Twins, Allyson Bowgren

Honors Capstones

This project provides a solution to a problem proposed by a pair of conjoined clients. With their desire to become fully independent, the clients need an improved mobility device. Being joined at the head, moving around was always difficult for them and their situation did not get any better after an accident left one of them immobile. Their current device was a decent and quick solution at the time it was first needed. However, since its conception the device quickly became obsolete, and they are now in need of a more effective device that allows them to travel easier. This …


Mechanistic Undrestanding Of Amorphization In Iron-Based Soft Magnetic Materials, Taban Larimian May 2022

Mechanistic Undrestanding Of Amorphization In Iron-Based Soft Magnetic Materials, Taban Larimian

ETD Archive

Iron-based magnetic alloys possess very good magnetic and mechanical properties. Among these alloys Fe-Si-B-based alloys show outstanding saturation magnetization and coercivity which makes them great candidates for many industrial applications. Addition of certain elements to the Fe-Si-B base is proven to improve the homogeneity and fineness of microstructure as well as enhance the magnetic behavior of these alloys. In this research work, we have studied the effect of adding copper and niobium to the Fe-Si-B base alloy. Previous studies have shown that magnetic alloys show better magnetic properties when their microstructure consists of nanocrystals embedded in an amorphous matrix. In …


Predictive Performance And Teaming Via The Mist-C Ocean Hierarchy Utilizing Personality And Skills, Brighton H. Owen May 2022

Predictive Performance And Teaming Via The Mist-C Ocean Hierarchy Utilizing Personality And Skills, Brighton H. Owen

All Theses

This thesis seeks to establish and define the individual, the team as an entity, and qualify various metrics to predict team performance. When several individuals come together, they form a team that is often capable of designing and developing concepts beyond the individual on their own by methods of task dispersion, goal orientation, communication, and more. With these teams comes growth and increased performance leading to more efficient processes and better metrics by which performance may be measured. To achieve this, 34 engineering students in the AerosPACE senior design program, which lasted two semesters, were asked to complete surveys in …


Viability And Accessibility Of Urban Heat Island And Lake Microclimate Data Over Current Tmy Weather Data For Accurate Energy Demand Predictions., Irena A. Weclawiak Apr 2022

Viability And Accessibility Of Urban Heat Island And Lake Microclimate Data Over Current Tmy Weather Data For Accurate Energy Demand Predictions., Irena A. Weclawiak

ETD Archive

Building Energy Simulations (BES) are necessary for designing energy-efficient systems. Open-source simulation software developed by the Department of Energy (DOE), EnergyPlus (EP) provides Typical Meteorological Year (TMY) weather data that consists of a 15-year average. Two major concerns about this data are the inability to detect extreme conditions and limited data locations. There is a greater number of Microclimate (MC) stations that can be used for simulations, but it involves time-consuming data preparation to match the EP format. This study investigated the effects of Urban Heat Island (UHI) and the MC of Lake Erie. A comparison of the MC data …


An Evaluation And Economic Analysis Of A Water Main Geothermal System In A Residential Space, Brian L. Kohut Apr 2022

An Evaluation And Economic Analysis Of A Water Main Geothermal System In A Residential Space, Brian L. Kohut

ETD Archive

Iron-based magnetic alloys possess very good magnetic and mechanical properties. Among these alloys Fe-Si-B-based alloys show outstanding saturation magnetization and coercivity which makes them great candidates for many industrial applications. Addition of certain elements to the Fe-Si-B base is proven to improve the homogeneity and fineness of microstructure as well as enhance the magnetic behavior of these alloys. In this research work, we have studied the effect of adding copper and niobium to the Fe-Si-B base alloy. Previous studies have shown that magnetic alloys show better magnetic properties when their microstructure consists of nanocrystals embedded in an amorphous matrix. In …


A Computer Vision-Based Method For Bolt Loosening Detection, Savannah Burdette Apr 2022

A Computer Vision-Based Method For Bolt Loosening Detection, Savannah Burdette

Honors Theses

Routine bolt-loosening inspection plays an essential role in managing and preventing the degradation of our nation’s highway bridges over time. Neglecting to perform these inspections could result in public safety concerns. The study of this thesis develops a cost-effective method of bolt-loosening detection based on computer vision. To this end, two input images of the bolted connections are collected at two different inspection times. The feature points are then identified from the input images, based on which a geometric transformation matrix is applied to correct any perspective differences between the two images. Next, we select the image patches of the …


Rc Baja Independent Suspension And Chassis Design And Development, Joseph Fritz Jan 2022

Rc Baja Independent Suspension And Chassis Design And Development, Joseph Fritz

All Undergraduate Projects

The goal of this project is to develop an RC car to compete in the MET RC Baja competition. A car will be constructed to be as lightweight, durable, and fast as possible while abiding by ROAR (Remotely Operated Auto Racers) regulations. As such, suspension, steering, chassis and drivetrain systems will need to be devised to form a complete vehicle. The chassis must provide mounting points for all other components of the vehicle and provide a rigid platform in order to create a stable vehicle. The suspension must operate smoothly, allowing for at least 1 inch of ground clearance, …


Rc Baja, Cam Jamison Jan 2022

Rc Baja, Cam Jamison

All Undergraduate Projects

To satisfy the Mechanical Engineering Technology program requirements a senior project was accomplished with an RC car build. An RC car was designed, manufactured, and tested to meet all requirements set forth by American Society of Mechanical Engineers (ASME) RC Baja competition. A two-person team was assembled to build the RC Car. Teammate Paul Lervick was responsible for the suspension and chassis components and the other was responsible for the drivetrain and steering components. During the fall quarter drawings and general designs were created. Many different RC cars and motorized vehicles were referenced when initially coming up with aesthetic ideas. …


Experimental Setup Of A Rapid Compression Machine For Spark Ignition Studies, Daniel Llaguno Jan 2022

Experimental Setup Of A Rapid Compression Machine For Spark Ignition Studies, Daniel Llaguno

Electronic Theses and Dissertations

The main objective of this thesis is to document the design and development of a rapid compression machine (RCM). A series of tests were performed to verify the operation of the system using the compression of air. Finally, an experiment was conducted to validate the auto-ignition temperature of DME under HCCI mode. Based on the first version of the RCM, improvements were made to speed up the compression process, and to create the conditions required for the auto-ignition of a DME-air mixture. The inlet diameter of the pneumatic actuation cylinder was increased to reduce the choking effect of the air …


Implementation Of Stereo Digital Image Correlation For In-Plane Strain Measurements To Quantify The Anisotropic Behavior, Plastic Flow, And Strain Hardening Of Extruded Aluminum Alloy, Farzana Yasmeen Oct 2021

Implementation Of Stereo Digital Image Correlation For In-Plane Strain Measurements To Quantify The Anisotropic Behavior, Plastic Flow, And Strain Hardening Of Extruded Aluminum Alloy, Farzana Yasmeen

Theses and Dissertations

The efficient use of metals is important in various industries, including aerospace, automotive, and energy systems. In each case, the type and range of combined loading conditions can be quite different. The approaches to stress analysis of such complex engineering components and assemblies often are limited to elastic conditions. For those cases where components are relatively thin, elastic-plastic conditions are present; there is continuing interest in assessing the accuracy of analytic and computational models for combined loading conditions. In such cases, experiments performed with axial and shear loads (e.g., tension-torsion) provide baseline data regarding the relationship between applied stresses and …


Inverted Fluorescence Microscope, Matthew B. Pfeiffer, Spencer George Hann, Thomas James Eggenberger, Trevor Lee Blythe Jun 2021

Inverted Fluorescence Microscope, Matthew B. Pfeiffer, Spencer George Hann, Thomas James Eggenberger, Trevor Lee Blythe

Mechanical Engineering

Team F13 is composed of Trevor Blythe, Spencer Hann, Matthew Pfeiffer, and Thomas Eggenberger. We are all majoring in mechanical engineering and in our final year of study here at Cal Poly San Luis Obispo. This project is a continuation of a 2019-2020 senior project. The previous team designed and built a functioning inverted fluorescence microscope (IFM) from scratch. This device was created as a lab tool for undergraduate students to be able to perform experiments on microfluidic devices constructed in Cal Poly’s Microfabrication Laboratory. Although substantially functional, several design constraints had not yet been met. Our team has improved …


Adapted Tricycle 2021, Carolyn Graven, Daniel Coleman, Sebin Cho, Farhan Khan Jun 2021

Adapted Tricycle 2021, Carolyn Graven, Daniel Coleman, Sebin Cho, Farhan Khan

Mechanical Engineering

This document describes and outlines the details of the senior project completed by a team of four mechanical engineering students in their final year at California Polytechnic State University, San Luis Obispo. The team worked with Linda Wolff at California Children’s Services to reach their main goal: to create an exercise tricycle that can be used by Savannah. Savannah is a young adult, and she needs to be able to steer, brake, and power the tricycle using almost entirely her core muscles. Over the course of the project, the team worked to design and build a safe and functional tricycle …


Senior Design Capstone: Using An Engineering Design Process To Create A Sawzall Wobble Fixture For Milwaukee Tools, Tyler Moore Apr 2021

Senior Design Capstone: Using An Engineering Design Process To Create A Sawzall Wobble Fixture For Milwaukee Tools, Tyler Moore

Honors Theses

The overall objective of this design project was to successfully design a fixture to expedite the repairs of Sawzalls at the Milwaukee Tools repairs facility in Greenwood, Mississippi. This project was executed in accordance with guidelines set forth by the Senior Capstone Design class at the University of Mississippi as well as the quality engineers sponsoring the project at Milwaukee Tools. The fixture was created utilizing an engineering design process with the goal of allowing technicians to press two Sawzall wobbles onto an angled Sawzall wobble shaft using an arbor press with just one press. By beginning with a straightforward …


Enercon Station Vacuum Pump Replacement, Clint Hembree, Jared D'Amico, Connor Moore, Paul Jeffrey Fontenot, Sydnee Castello, J.J. Clements Apr 2021

Enercon Station Vacuum Pump Replacement, Clint Hembree, Jared D'Amico, Connor Moore, Paul Jeffrey Fontenot, Sydnee Castello, J.J. Clements

Senior Design Project For Engineers

This details the progress of the ENERCON pump replacement project as completed by the Kennesaw State University interdisciplinary senior design group. This project is a two-semester capstone effort for the engineering program at Southern Polytechnic School of Engineering, overseen by Dr. McFall during Fall 2020 and Dr. Khalid during Spring 2021 semesters. The 2020-2021 KSU Interdisciplinary Senior Design team was tasked with completing an Engineering Change Package (ECP) for existing vacuum pumps at ENERCON Station. The mechanical, electrical, and civil students worked together, performing evaluations on existing plant systems to ensure the plant could support the new vacuum pumps. By …


Jcati - Drive System, Tim Boswell Jan 2021

Jcati - Drive System, Tim Boswell

All Undergraduate Projects

Each year, Mechanical Engineering Technology students receive a grant from The Joint Center for Aerospace Technology Innovation (JCATI) to engineer a device that is capable of breaking down carbon fiber trimmings for recycling. The students who received the grant this year have redesigned portions of the existing system in an attempt to solve issues that have kept the system from working properly in the past. Though much collaboration between group members has been needed, each member has been responsible for their own portion of the project. The purpose of this portion of the project has been to address binding and …


Hydraulic Balsa Wood Rising Bridge, Kaitlyn Greenfield Jan 2021

Hydraulic Balsa Wood Rising Bridge, Kaitlyn Greenfield

All Undergraduate Projects

What is the solution to allowing tall vessels to navigate past a vehicle bridge that is less than 10 [ft] above the water? To answer this question, a balsa wood bridge was designed, constructed, and tested. The bridge needed to articulate by mechanical means, allow for travel through the bridge, and be able to withstand ample force while the main structure only being constructed of balsa wood and glue. The project was analyzed in sections. These sections include: the bridge structure and its members, the hydraulic lift, and the pins needed for the bridge and hydraulic lift to operate. The …