Operations Research, Systems Engineering and Industrial Engineering Commons^™

Polar Coordinate Farm Bot Final Project Report, John Brown, Kasenia Colombo, Lucas Salem, Ning Jeng, Rory Stothers, Sam Lees

Industrial and Manufacturing Engineering

FarmBot Inc. is a local startup that is advancing precision agriculture through automation and open source technology. The original FarmBot model, FarmBot Genesis, operates over a rectangular area of 3 x 1.5 meters. It plants, waters, weeds and grows produce autonomously using CNC technology. Our project sponsor and inventor of FarmBot, Rory Aronson, tasked our team with developing and testing a polar coordinate farmbot capable of performing on par with the Cartesian farmbot in growing a circular vegetable garden in a user’s backyard. A successful project was defined by meeting specific customer requirements and engineering specifications predetermined and discussed with …

Design Of An Automated Welding Process For Synergy Mfg., Parsa Bakhtiari

Industrial and Manufacturing Engineering

This senior project involves a partnership with a local off-road parts manufacturer called Synergy Mfg. Synergy is experiencing a rapid increase in demand that is difficult to meet with their current processes. Because of this issue, Synergy is exploring automation in order to decrease their cycle times and increase their production output. More specifically, this report concentrates on automating a manual welding process that has a lengthy cycle time which causes Synergy’s difficulties with meeting demand. Due to time constraints, this project focused on the automation of a welding process for only one part that Synergy produces. This part contains …

Predictive Analytics In Forecasting, Matthew Suarez

Industrial and Manufacturing Engineering

Predicting future demand can be of tremendous help to businesses in scheduling and allocating appropriate amounts of material and labor. The more accurate these predictions are, the more the business will save money by matching supply with demand as closely as possible. The approach for an accurate forecast, and the goal of this project, involves using data analytics techniques on past historical sales data. Working with Campus Dining, a year's worth of their daily sales data will be analyzed and ultimately used for the end result of both an accurate forecasting technique and a way to display the results in …

Design Of A Finger Lime Loading System, Joel Jameson Hitchen

Industrial and Manufacturing Engineering

Automation for post harvest processing of finger limes is required to meet demand for the new citrus fruit being introduced to United States of America food and agriculture market. As labor wages rise, and demand climbs for finger lime product a creative solution is needed to eliminate human labor and reduce the manual input needed to process finger limes. Building on an already successful processing tool, a semi-­automated loading system was designed and implemented to overcome the problem.

Strategic Level Proton Therapy Patient Admission Planning: A Markov Decision Process Modeling Approach, Shengfan Zhang, Ridvan Gedik, Chase Rainwater

Mechanical and Industrial Engineering Faculty Publications

A relatively new consideration in proton therapy planning is the requirement that the mix of patients treated from different categories satisfy desired mix percentages. Deviations from these percentages and their impacts on operational capabilities are of particular interest to healthcare planners. In this study, we investigate intelligent ways of admitting patients to a proton therapy facility that maximize the total expected number of treatment sessions (fractions) delivered to patients in a planning period with stochastic patient arrivals and penalize the deviation from the patient mix restrictions. We propose a Markov Decision Process (MDP) model that provides very useful insights in …

Design Of Process Improvements To Increase Field Work Efficiency At Webcor Concrete Group, Fiona Blackburn

Industrial and Manufacturing Engineering

This study set out to analyze and improve field work efficiency at Webcor Concrete Group, a subcontractor working on a new housing project at the Cal Poly, San Luis Obispo campus. Specifically, they would like to access their performance in regards to end-of-break to back-to-work time and the 30-30 rule, which states that everything a field worker needs should be accessible within 30 seconds or 30 feet. The problem statement is that Webcor wishes to utilize their field hours 5% more efficiently through a study of current shortcomings and recommended improvements. A review of the literature generated process improvement ideas …

Design Of An Improved Toolbox And Connex For Webcor Builders, Veronica Ana Valley, Jamie Mari Kusumoto

Industrial and Manufacturing Engineering

Webcor builders asked the Senior Project team to create a design of an organized job box on Solidworks that improves worker efficiency, improves jobsite organization, and limits financial losses, which are common tool-related issues for the company. As a group, the members analyzed the job box current situation using multiple perspectives to create two designs, one streamlined by each project group member. The project group developed each of the designs based on a current state analysis in which we analyzed the job box, simulated finding tools to create multiple motion studies, collected worker feedback, conducted an ergonomic analysis, conducted a …

Redesign Of Good Karma Bike’S Facility Layout And Bike Storage Process, Ryan Phillip Ogan, Derek Chung, Tommy Chang

Industrial and Manufacturing Engineering

Good Karma Bikes is a non-profit organization that services and restores bikes that customers bring into the shop. Good Karma Bikes has plans for a dramatic increase in storage capacity for the next few years. Good Karma Bike’s warehouse area is currently overflowing with bikes due to the large increase in demand. A redesign of the warehouse layout is needed to handle the increase of incoming bikes and to improve product flow through the space. The project team’s objectives are to:

• Improve accessibility and reduce time it takes to unrack a bike
• Increase space utilization by improving bike storage capacity …

Design Of Material Flow And Tracking System For Supply Chain And Logistics: E. & J. Gallo Winery – Modesto Campus, Joshua Balland, Angela Mariani

Industrial and Manufacturing Engineering

E. & J. Gallo is a winemaking company located in Modesto, California. Our group was assigned to measure and analyze E. & J. Gallo’s current state process for their 5-Buggies (transportation trailers) to find key areas of inefficiency. After analyzing their current state process, we designed a more efficient flow of materials for the 5-Buggy system within the Automatic Train Loading (ATL) station and found an optimal solution for tracking the 5-Buggies on the Modesto campus. Our project started with preliminary research on fleet management, material management systems, and tracking methodologies. Once these areas of research were fully understood, our …

Design Of A Process To Implement An Annual Community Fundraiser For Sprout Up, Katherine Lynette Phillips, Kimberly Nicole Walter

Industrial and Manufacturing Engineering

Sprout Up—in San Luis Obispo—is currently a non-profit organization that teaches free environmental science education to first and second graders around the San Luis Obispo area. Due to recent circumstances, Sprout Up will soon be losing its non-profit status, and therefore they will be losing their funding as well. Their problem is that they need a stable annual fundraiser that will help the organization continue to provide free services to local elementary schools as a Cal Poly club rather than a non-profit. Multi-criteria analysis techniques were used to determine what would be the best solution to their problem and found …

Reusable Container System Optimization For Smart Cities, Aubrey Gail Sloan, Lukas James Pinkston, Andrew James Seaman

Industrial and Manufacturing Engineering

Federal and local governments are investing in methods to discourage use of disposable containers in order to reduce waste generation and protect the environment. In this project we propose the use of reusable takeout food containers as a replacement for disposable takeout food containers. Reusable takeout container systems may use barcode or RFID (radio frequency identification) technology to track and manage the distribution, collection, cleaning, and end-of-life recycling of reusable takeout food containers. Such systems will require the use of container collection bins. The design and optimization of a network of container collection bins is the topic of this project. …

Design Of A Decision-Aiding Model Between Subtractive Manufacturing And 3d-Printing, Tuan Minh Ryan Pham, Colton Harrison

Industrial and Manufacturing Engineering

3D-printing is becoming more and more widely used in industry. As this happens, manufacturers are becoming unsure of when to use this new technology and when to trudge on with subtractive (conventional) manufacturing processes. Subtractive manufacturing processes are well-established within many manufacturing companies due to its high efficiencies and low costs. However, 3D-printing offers a greater level of customization, can be automated, and can easily have designs transferred via computer files. Each method has its respective advantages, however, each one also has its downfalls. Subtractive manufacturing produces unnecessary waste, is limited from creating certain geometries, and requires a skilled laborer …

Golf Club Prototyping And Design For Spin Rate Tuning, Cole Nygren, Jordan Wright, Jesse Yap

Industrial and Manufacturing Engineering

The aim of this project was to design a golf wedge capable of increasing backspin for the amateur golfer. This was accomplished by embedding a metal lattice structure behind the clubface to allow the face to elastically deform slightly upon impact. This would increase contact time between the club and ball. The mechanism of spin generation was discussed and the relationship between contact time and spin rate was established. The design was enabled by using additive manufacturing, which allowed for the generation of a metal lattice structure. An appropriate control and prototype were designed to minimize run time and material …

Manufacturing Process And Product Design For Mass Production Of Environmentally-Friendly Fishing Lures And Weights, David Ichlokmanian, Justin Jake Bert

Industrial and Manufacturing Engineering

The current industry standard for the manufacture of recreational fishing tackle uses lead-based weights and PVC or silicone-based lures. Both materials have serious negative effects on those who handle these products, waterfowl, fish, and other animals that may consume this discarded tackle. The goal of this project is to find and design an environmentally safe process and product alternative for this industry. To do this, we researched a large amount of viable safe materials for weights and lures and used decision matrices to decide on the best one. We found that brass would be the most suitable alternative and created …

Addressing The Existence Of Overcrowding In The Cal Poly Rec Center Exercise Rooms, Josue Alvarez, Robert Hemphill

Industrial and Manufacturing Engineering

Cal Poly’s Rec Center is a facility that has been extremely popular among students ever since its initial creation many decades ago. Despite its popularity being a positive quality in most ways, it does ultimately yield a certain issue for the users of the facility; the issue of overcrowding. This senior project aimed to analyze the problem of overcrowding at the Rec Center and improve upon its most critical areas of impact. Ultimately, we identified the Rec Center’s exercise rooms as the most impacted area, with the issue of equipment unavailability being the largest factor. Thus, we designed alternative equipment …

Design Of Standard Operating Procedures For Concrete Delivery And Pour Data Collection And Analysis, Andrew Willard, Mitchell Wilhelmsen

Industrial and Manufacturing Engineering

Webcor Concrete Group (WCG) is a self-perform subsidiary of Webcor Builders, a large general contractor in the state of California. Inefficiencies plague the construction industry, resulting in Webcor reaching out to the Cal Poly Industrial and Manufacturing Department and its students for help. The opportunity addressed in this report centers on a lack of concrete pour data collection. This gap results in a struggle to defend against, or pursue, backcharges with their concrete suppliers regarding additional labor costs or wasted material. The project objective is to provide WCG with a baseline data collection system and procedure, leading to increased back-charge …

Design For Waste Reduction And Efficiency Improvement For The Construction Usage Of The Tower Crane, George Merida, Roman Richard

Industrial and Manufacturing Engineering

Webcor Concrete Group’s on-site tower crane is currently experiencing unknown forms of inefficiency. The project team used the DMAIC methodology to implement Define, Measure, Analyze, Improve, and Control in order to guide and structure the project. After the project team formulated a problem statement, observations were collected of tower crane deliveries resulting in 470 individual data points. The data was then analyzed using basic statistics, histograms, and lean manufacturing tools in order to identify wastes and inefficiencies. Once the wastes and inefficiencies were identified, root cause analysis was performed. The identified root causes were then used as the basis for …

Designing An Information System To Efficiently Coordinate Film Screenings, Galen Dougherty

Industrial and Manufacturing Engineering

This paper explains the engineering concepts design efforts used to build an information system to efficiently coordinate film screenings. The market served is an emerging group of film makers and production companies that have limited resources. The application aims to save both time and money in coordination efforts for screening films in the local community. The project case examined is a small production start-up from Cal Poly San Luis Obispo named Yellow Glass Media. The design described in the paper specifically targets their needs which are assumed to be representative of the needs of the larger emerging market. The design …

Using Computer Vision To Build A Predictive Model Of Fruit Shelf-Life, Nandan G. Thor

Master's Theses

Computer vision is becoming a ubiquitous technology in many industries on account of its speed, accuracy, and long-term cost efficacy. The ability of a computer vision system to quickly and efficiently make quality decisions has made computer vision a popular technology on inspection lines. However, few companies in the agriculture industry use computer vision because of the non-uniformity of sellable produce. The small number of agriculture companies that do utilize computer vision use it to extract features for size sorting or for a binary grading system: if the piece of fruit has a certain color, certain shape, and certain size, …

Airspace Analysis For Greener Operations: Towards More Adoptability And Predictability Of Continuous Descent Approach (Cda), Emad Ali Alharbi

Dissertations

Continuous Descent Approach (CDA), also known as Optimized Profile Descent (OPD), is the advanced flight technique for commercial aircraft to descend continuously from cruise altitude to Final Approach Fix (FAF) or touchdown without level-offs and with- or near-idle thrust setting. Descending using CDA, aircraft stays as high as possible for longer time thereby expanding the vertical distance between aircraft's sources of noise and ground, and thus significantly reducing the noise levels for populated areas around airports. Also, descending with idle engines, fuel burn is reduced resulting in reduction of harmful emissions to the environment and fuel consumption to air carriers. …

Lean Innovation - Funding Stem Education, Samarth Gupta, Chad Laux Phd

International Conference on Lean Six Sigma

No abstract provided.

An Institutional Approach To Lean Six Sigma In Higher Education, Timothy Winders, Chad Laux Phd

International Conference on Lean Six Sigma

No abstract provided.

Evaluation Of Point Of Distribution Exercise, Kristen Dietz, Andrew Barett, Chad Laux Phd, Ryan Tennessen, Randy Black Phd, Pamela Aaltonen Phd, James E. Dietz Phd

International Conference on Lean Six Sigma

No abstract provided.

Improving Security Efficacy And Patron Wait Times In Bankers Life Fieldhouse At Indiana Pacers Games, Christien Alexander, Shaince Matthews, Ryan Mccavit, Roneisha Watkins, James E. Dietz Phd, Chad Laux Phd

International Conference on Lean Six Sigma

No abstract provided.

Implementing Lean Six Sigma In Fda Regulated Technology Transfer, Naina Zachariah, Chad Laux Phd

International Conference on Lean Six Sigma

No abstract provided.

Improving Peruvian Manufacture Of Welding Electrodes, Almendra Morales, Alejandro Gallegos, David Hernandez, Maria Ortiz

International Conference on Lean Six Sigma

No abstract provided.

Life Cycle Sustainability Analysis (Lcsa) Of Polymer-Based Piping For Plumbing Applications, Andy J. Rivas Bolivar

Senior Honors Projects, 2010-2019

Water conveyance systems play a critical role in modern developed areas. Polymer pipes have been used for about a century, and their convenient physical properties have positioned polymers as the leading material in the piping industry. Having such influence in the market means that changes in current material selection and manufacturing could lead to significant reductions in the footprint associated with their products. Currently, there are no comparative lifecycle assessments that evaluate the different polymer selections commercially available, which makes it hard to determine what products have the least impact on the environment. Understanding how such impacts are relative to …

A Constraint Programming Approach For The Team Orienteering Problem With Time Windows, Ridvan Gedik, Emre Kirac, Ashlea Bennet Milburn, Chase Rainwater

Mechanical and Industrial Engineering Faculty Publications

The team orienteering problem with time windows (TOPTW) is a NP-hard combinatorial optimization problem. It has many real-world applications, for example, routing technicians and disaster relief routing. In the TOPTW, a set of locations is given. For each, the profit, service time and time window are known. A fleet of homogenous vehicles are available for visiting locations and collecting their associated profits. Each vehicle is constrained by a maximum tour duration. The problem is to plan a set of vehicle routes that begin and end at a depot, visit each location no more than once by incorporating time window constraints. …

Exploring The Association Between Patient Waiting Time, No-Shows And Overbooking Strategy To Improve Efficiency In Health Care, Cam Tu M. Nguyen

Industrial Engineering Undergraduate Honors Theses

Many primary care clinics are using overbooking as a strategy to mitigate the negative impacts on operations and performance caused by patient nonattendance of appointments, also known as “no-shows”. However, overbooking tends to increase patient waiting time and worker overtime. It is also acknowledged that patient waiting time is associated with no-show behavior, yet there is a lack of observational study to quantify the relationship. The overall goal of this research is to explore the relationships between patient waiting time, no-show behavior and overbooking strategy in terms of clinic performance. Arena® simulation software is used to create a discrete-event simulation …

Developing Sustainable Rice Production Through Image Classification, Parker R. Fitzgerald

Industrial Engineering Undergraduate Honors Theses

The agricultural industry’s continued success is critical to our future. However, many agricultural practices—specifically rice farming—are currently based on unsustainable methods. The processes used in rice farming consume water at an unsupportable rate, and, consequently, are serious contributors to rising emission levels. Several alternative growing methods have been introduced, and one of the most promising candidates is Alternative Wetting and Drying (AWD). An obstacle encountered by proponents of these methods comes in implementation. Studies have shown AWD is more successful in fields with higher leveling precision. The research in this study works to create a stepping stone for farmers to …