Operations Research, Systems Engineering and Industrial Engineering Commons^™

Modeling Of Complex Parts For Industrial Waterjet Cleaning, Braden James

Graduate Theses and Dissertations

Industrial high-pressure waterjet cleaning is common to many industries. The modeling in this paper functions inside a collaborative robotic framework for high mix, low volume processes where human robot collaboration is beneficial. Automation of pressure washing is desirable for economic and ergonomic reasons. An automated cleaning system needs path simulation and analysis to give the operator insight into the predicted cleaning performance of the system. In this paper, ablation, the removal of a substrate coating by waterjet, is modeled for robotic cleaning operations. The model is designed to work with complex parts often found in spray cleaning operations, namely parts …

From Trash To Treasure: The Impact Of Consumer Perception Of Bio-Waste Products In Closed-Loop Supply Chains, Ivan Russo, Ilenia Confente, Daniele Scarpi, Benjamin T. Hazen

Faculty Publications

Increasing efforts are made to convert waste into new materials for replacing “traditional” ones. In particular urban bio-waste represents a primary source of concern for both government and society. A new type of polyhydroxyalkanoates (PHA) have been very recently developed to convert food waste into a biodegradable multifunctional raw material to help solving the plastic waste problem. However, little is known about consumers' reactions to products made from PHA. Hence this study aims at understanding consumers' intentions to purchase, pay for, and switch to those bio-based products. Both multivariate analyses of variance and mediation analyses are run, addressing product involvement, …

Extreme Altitude Search And Rescue Helicopter, Matthew J. De Sieno, Anthony Chavarria, David Stuver, Zach Boss

Senior Design Project For Engineers

The goal of this design was to develop an extreme altitude rescue helicopter capable of retrieving hikers stranded on top of Mount Everest. Using the Eurocopter AS350 as a baseline, a conceptual model was produced that is fully capable of hovering and delivering forward flight at the desired altitude of 8,848 meters. Combined blade element momentum theory, proper airfoil selection, and forward flight calculations were utilized in order to optimize the rotor for the given flight conditions on top of Mount Everest. Conceptual fluid dynamics and CAD modeling aided in the process of visually designing the fuselage and rotor. Not …

Optimization Of The Retention Rates Of Ready Mix Usa Drivers, Pruthvi Hira, Jaime Harmon, Kenneth Correa, Destiny Sessums

Senior Design Project For Engineers

Ready Mix USA, a CEMEX company, is a giant in the building materials industry, servicing the Southeastern region of the United States through various commercial and residential projects. The Atlanta Division of RMUSA currently consists of 15 operational plants in the state of Georgia with its headquarters located in Woodstock. From the years 2015 to 2018, managers at Ready Mix USA noticed a drastic increase in turnover rates of ready mix truck drivers and did not have an answer for the increasing percentages. The Continuous Improvement at RMUSA tasked the student project team from the Industrial and Systems Engineering department …

Smart Flow Facility Analysis, Chantal Ann George, Pete Suktankar, Eric Wilson, Matthew Geiger

Senior Design Project For Engineers

The SMART Flow Design Team has been tasked in providing a physical layout for a single building facility used to consolidate three separate business units. The objective for the new facility will be to manufacture, receive, ship, and store the company's finished products. When designing the physical layout, the team must take into consideration stable and seasonal business volumes, current and future volume demand growth, designated inbound, outbound, and storage areas, and product turn rates. All specifications must be met while determining an efficient flow of goods. The team has designed indoor and outdoor layouts using Microsoft Visio, performed various …

90 Day Kit Assessment, Sarah Abdullah, Karim Daoudi, Jennifer Rutledge

Senior Design Project For Engineers

Field Service Products (FSPA) in Atlanta, GA provides Siemens Energy, Inc., with tool sets and systems used to work on Power Generation Equipment. When the FSPA receives the tool systems back from the customer, there is a window of 90 days in which the FSPA must verify that the tool systems were returned complete and operational. If the verification process happens within the 90-day window and something is missing from the system, the FSPA can bill the customer for the missing or damaged items. If the tool system is verified outside of the 90-day window, the FSPA must replace any …

Foster Care Support Foundation Volunteer And Capital Outreach Analysis, Abeer Bhatti, Alexandro Martinez, Sunny Patel, Desmond Vail

Senior Design Project For Engineers

Care Support Foundation (FCSF) provides free goods to children in Georgia. Annually, 11,000 volunteers are needed to deal with the massive influx of donations and fundraising events. Through our analyses, we aim to make recommendations to the FCSF, which can help raise funds and implement mitigating strategies that would increase funds and improve the foundation.

Supply Chain Network Analysis For Outboard Motors At Motor Boaters Usa, Seyedalireza (Ali) Ghiasi, Chase Griffith, Djanene Manuel, Yesenia Pérez, Alvand Rafiee

Senior Design Project For Engineers

Motor Boaters USA found themselves possibly spending too much on their current network distribution of small and large outboard motors and requested new distribution alternatives for the U.S. Through past network distribution data analysis, the team devised 3 scenarios it believed would provide one or more cost effective distribution networks applicable to the request. Through what-if analysis, the teams' calculations produced solid results, which were then presented to Motor Boaters USA for reflection and possible implementation.

An Engineered Approach To Site Selection: Determining Where Facilities Should Be Located, Kerry Melton

Operations Management Presentations

The importance of facility location has dramatically increased over the last several years as the U.S. economy has expanded and different metropolitan areas and markets have experienced population growth, infrastructure changes, labor availability improvements, and better technologies. Global competition has also created the need to further drive down costs and strategize the location of facilities such as distribution centers, freight consolidation centers, retail stores, manufacturing plants, supplier locations for raw materials, farms to grow crops, port facilities, etc. Due to the importance of facility location, this presentation will consider and evaluate several traditional and more modern methods for determining the …

An Aco-Inspired, Probabilistic, Greedy Approach To The Drone Traveling Salesman Problem, Jessica Houseknecht

Senior Honors Theses

In recent years, major companies have done research on using drones for parcel delivery. Research has shown that this can result in significant savings, which has led to the formulation of various truck and drone routing and scheduling optimization problems. This paper explains and analyzes a new approach to the Drone Traveling Salesman Problem (DTSP) based on ant colony optimization (ACO).

The ACO-based approach has an acceptance policy that maximizes the usage of the drone. The results reveal that the pheromone causes the algorithm to converge quickly to the best solution. The algorithm performs comparably to the MIP model, CP …

Improving Efficiency Of Manufacturing Cells, Conner Deneen

Honors Theses

Mann + Hummel is a tier one automotive supplier located in Portage, Michigan. The industry sponsor for this project is Director of Operations, Dan Kempisty with his supporting team, and the academic advisor for this project is Industrial Engineering Professor, Dana Hammond. The following report focuses on improving the efficiency of Cell 301 A and Cell 301 B which manufactures the air intake manifold for the Toyota Camry and Highlander. Topics analyzed in attempts to improve efficiencies include the following; standard operating procedures, line balancing, improving quality, reducing scrap, and analyzing non-value-added tasks. Time studies were conducted on each operator …

Embedded Fault Class Detection Methodology For Condition-Based Machine Monitoring And Predictive Maintenance, Nagdev Amruthnath

Dissertations

Ever since the Second Industrial Revolution, manufacturing firms have continuously been working on minimizing the inefficiencies and maximizing the productivity of their system. This objective led to the creation of the Toyota Production System which follows the motto of “making [the] highest quality products at the least cost in the shortest lead time. (Ohno, 1988)” This philosophy is widely recognized and is utilized by various industries today.

Currently, we are going through the Fourth Industrial Revolution (also called, Industry 4.0) where internet technologies are utilized to additionally maximize the productivity in the production processes. Process synchronization is one of the …

Optimization Of Automated Guided Vehicles (Agv) Fleet Size With Incorporation Of Battery Management, Ahmed Hamdy

Engineering Management & Systems Engineering Theses & Dissertations

An important aspect in manufacturing automation is material handling. To facilitate material handling, automated transport systems are implemented and employed. The AGV (automated guided vehicle) has become widely used for internal and external transport of materials. A critical aspect in the use of AGVs is determining the number of vehicles required for the system to meet the material handling requirements.

Several models and simulations have been applied to determine the fleet size. Most of these models and simulations do not incorporate the battery usage of the vehicles and the effect it can have on the throughput and the number of …

Development And Initial Evaluation Of A Reinforced Cue Detection Model To Assess Situation Awareness In Commercial Aircraft Cockpits, Aysen K. Taylor

Engineering Management & Systems Engineering Theses & Dissertations

Commercial transport aircraft of today vary greatly from early aircraft with regards to how the aircraft are controlled and the feedback provided from the machine to the human operator. Over time, as avionics systems became more automated, pilots had less direct control over their aircraft. Much research exists in the literature about automation issues, and several major accidents over the last twenty years spurred interest about how to maintain the benefits of automation while improving the overall human-machine interaction as the pilot is considered the last line of defense.

An important reason for maintaining or even improving overall pilot situation …

Quantifying Impact Of Cyber Actions On Missions Or Business Processes: A Multilayer Propagative Approach, Unal Tatar

Engineering Management & Systems Engineering Theses & Dissertations

Ensuring the security of cyberspace is one of the most significant challenges of the modern world because of its complexity. As the cyber environment is getting more integrated with the real world, the direct impact of cybersecurity problems on actual business frequently occur. Therefore, operational and strategic decision makers in particular need to understand the cyber environment and its potential impact on business. Cyber risk has become a top agenda item for businesses all over the world and is listed as one of the most serious global risks with significant financial implications for businesses.

Risk analysis is one of the …

Dynamic Pricing Of Electricity And Demand Response In Smart Communities, Vignesh Subramanian

USF Tampa Graduate Theses and Dissertations

Grid modernization using advanced metering infrastructure (AMI) will continue to enhance timely communication among the system operator (SO), producers, and consumers. This will further empower the vision of dynamic pricing and demand side management (DSM). The phrase dynamic pricing in this dissertation refers to the practice of disclosing binding prices of electricity just ahead of consumption. As regards DSM, the focus is on collective demand response (DR) by aggregators managing consumers’ loads in smart and connected communities (households, businesses, industries and aggregation of electric vehicle batteries). However, practitioners and researchers alike have expressed the fear that dynamic pricing may cause …

Supply Chain Risk, Ed Pohl

Operations Management Presentations

Supply chains are becoming more and more extended, leaner, and complicated. Not only has the global economy contributed to the complication and risk of our supply chains, we also face significant potential challenges with technology, economic, environmental changes, and social issues. Practitioners have never experienced so many challenges at one time in their career and these challenges are coming in ways we never anticipated. In this presentation, we will address the nature of supply chain risk in today’s world, how to identify the greatest risks in your supply chain, and strategies for mitigating the risks. Examples of specific risk factors …

(Poster) Internal Restoration And Modernization Of A 1948 Wwii Era Jukebox, Miles Furr, Cristiana Olarinre, Joel Carpenter, Elijah Knox, George Ricco, Paul Talaga, Suranga Dharmarathne

ASEE IL-IN Section Conference

Using Six Sigma guidelines under the sponsorship of The University of Indianapolis in cooperation with the client, Brugh Industrial Engineering, this project is to modernize the functionality and interface of a Rockola Model 1428 Jukebox while maintaining its vintage appeal. The process of modernization includes meeting today's industrial safety standards, incorporating ethernet protocol, and utilizing a programmable logic controller, PLC. The jukebox is a showcase of current automation technology. Lighting has been upgraded from fluorescent and incandescent bulbs to addressable nano pixel LEDs. The amplifier, coin system, and record selection system were revitalized to OEM operation standards. All switches within …

Fracture Toughness And Fatigue Crack Growth Rate Characterization Of Inconel 718 Formed By Laser Powder Bed Fusion, Charles C. Hohnbaum

Theses and Dissertations

Continuing improvement in the field of AM of metals provides the opportunity for direct fabrication of aerospace parts. AM was once used in large part for rapid prototyping but improvements in technology and increases in the knowledge base of AM materials has provided the opportunity for manufacture of AM parts for operational use. The ability to create low numbers of unique parts without having to invest in expensive tooling provides great economic incentive to utilize this technique. IN718 is the most common high temperature alloy used in the aerospace industry and lends itself readily to formation by LPBF. The superior …

A 3d Finite Difference Thermal Model Tailored For Additive Manufacturing, Tom Stockman, Judith A. Schneider, Bryant Walker, John S. Carpenter

PRC-Affiliated Research

Physics-based modeling of metal additive manufacturing (AM) processes is computationally challenging due to the very fine meshing required in both time and space. State-of-the-art numerical models that offer great insight into the process have been developed, but they require powerful computational resources and weeks of processing time. Thus, it is often more time-effective to fabricate multiple builds within the time it takes to complete one simulation prediction, further reinforcing the current trial-and-error approach to optimizing the build parameters. This study presents a simplified approach to the transient thermal modeling of the AM process. The numerical model is designed to run …

A 3d Finite Difference Thermal Model Tailored For Additive Manufacturing, Tom Stockman, Judith A. Schneider, Bryant Walker, John S. Carpenter

PRC-Affiliated Research

Physics-based modeling of metal additive manufacturing (AM) processes is computationally challenging due to the very fine meshing required in both time and space. State-of-the-art numerical models that offer great insight into the process have been developed, but they require powerful computational resources and weeks of processing time. Thus, it is often more time-effective to fabricate multiple builds within the time it takes to complete one simulation prediction, further reinforcing the current trial-and-error approach to optimizing the build parameters. This study presents a simplified approach to the transient thermal modeling of the AM process. The numerical model is designed to run …

A 3d Finite Difference Thermal Model Tailored For Additive Manufacturing, Tom Stockman, Judith A. Schneider, Bryant Walker, John S. Carpenter

PRC-Affiliated Research

Physics-based modeling of metal additive manufacturing (AM) processes is computationally challenging due to the very fine meshing required in both time and space. State-of-the-art numerical models that offer great insight into the process have been developed, but they require powerful computational resources and weeks of processing time. Thus, it is often more time-effective to fabricate multiple builds within the time it takes to complete one simulation prediction, further reinforcing the current trial-and-error approach to optimizing the build parameters. This study presents a simplified approach to the transient thermal modeling of the AM process. The numerical model is designed to run …

Project Selection: The $1 Trillion Decisions, Leonard Nethercutt

Operations Management Presentations

This webinar will discuss project selection with a focus on both strategic and fi­nancial factors. Project selection directly influences the future results of a busi­ness either positively or negatively over time. During this presentation, we will examine the important link between strategic management, project management, and operations management to create future results and value. You will learn project selection methods and tips to help your organization make a positive impact on the future of your business.

On Accounting For Equipment-Control Interactions In Economic Model Predictive Control Via Process State Constraints, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Traditionally, chemical processes have been operated at steady-state; however, recent work on economic model predictive control (EMPC) has indicated that some processes may be operated in a more economically-optimal fashion under a time-varying operating policy. It is unclear how time-varying operating policies may impact process equipment, which must be investigated for safety and profit reasons. It has traditionally been considered that constraints on process states can be added to EMPC design to prevent the controller from computing control actions which create problematic operating conditions for process equipment. However, no rigorous investigation has yet been performed to analyze whether, when a …

The Role Of Artificial Intelligence In Business Decision Making, Chase Rainwater

Operations Management Presentations

When we think of artificial intelligence, we often are drawn to the self-driving cars, voice-based home technologies and automated online interactions that fill the news and drive our daily activities. However, the root of these advancements, machine learning, is a predictive analytics technique that has much broader applicability. With the age of “big data” and the buzz around “data science” continuing to grow, decision-makers are asking themselves if emerging technologies, such as machine learning, can help improve business processes.

In this seminar we will demystify the fundamental concepts that comprise machine learning. The differences between supervised and unsupervised learning, as …

Application Of Artificial Neural Networks To Assess Student Happiness, Gokhan Egilmez, Nadiye O. Erdil, Omid Mohammadi Arani, Mana Vahid

Mechanical and Industrial Engineering Faculty Publications

The purpose of this study is to develop an analytical assessment approach to identify the main factors that affect graduate students' happiness level. The two methods, multiple linear regression (MLR) and artificial neural networks (ANN), were employed for analytical modelling. A sample of 118 students at a small non-profit private university constituted the survey pool. Various factors including education, school facilities, health, social activities, and family were taken into consideration as a result of literature review in happiness assessment. A total of 32 inputs and one output variables were identified during survey design phase. The following survey conduction, data collection, …

A Design For Affordances Framework For Product Packaging: Food Packaging Case Study, Ahmad Abdelhafiz Mumani, Richard T. Stone, Esraa Abdelall

Journal of Applied Packaging Research

Since affordances provided by packaging features play a major role in facilitating user packaging interaction, it is important to integrate the concept of affordances into the packaging design process and to understand the interrelationships between packaging features and affordances. A framework is proposed for linking user requirements to packaging design features utilizing the concept of affordances. The framework is accomplished in two main steps; first, determine the affordances required to facilitate performing packaging-related tasks, and second, link these affordances to packaging features. Previous packaging usability studies were reviewed to elicit requirements in terms of affordance properties such as intuitiveness, responsiveness, …

Biologically Inspired Design Of Context-Aware Smart Products, Ang Liu, Ivan Teo, Diandi Chen, Stephen Lu, Thorsten Wuest, Zhinan Zhang, Fei Tao

Faculty & Staff Scholarship

The rapid development of information and communication technologies (ICTs) and cyber–physical sys-tems (CPSs) has paved the way for the increasing popularity of smart products. Context-awareness isan important facet of product smartness. Unlike artifacts, various bio-systems are naturally characterizedby their extraordinary context-awareness. Biologically inspired design (BID) is one of the most commonlyemployed design strategies. However, few studies have examined the BID of context-aware smart prod-ucts to date. This paper presents a structured design framework to support the BID of context-awaresmart products. The meaning of context-awareness is defined from the perspective of product design.The framework is developed based on the theoretical foundations …

Investigating A Cyber-Human System For Millennial Caregivers, Ashley Lofton

Theses

Research indicates that most caregiving of persons with dementia (PwD) is done by adults 49 years of age and older. However, millennials make up 25% of the estimated 44 million caregivers in the United States. Although the definition varies, “millennials” for this research is defined by those born between 1984 - 2000, which aligns with the research by Strauss and Howe (2003). Millennial caregivers are taking on this task as their parents or grandparents get older and diagnosed with dementia. Taking on the task of caring for a loved one with dementia can present itself as difficult because of competing …

Successfull Implementation Of The Baldrige Performance Excellence Program In Small Businesses, Valentina Parra

Honors Undergraduate Theses

In recent years, companies have been focused on improving organizational performance and the loyalty of customers to improve sustainability in increasingly complex markets. The Baldrige Performance Excellence framework, generally referred to as the Baldrige criteria, was created to guide professionals in achieving these goals including defining a set of excellence criteria and offering an award program to recognize high-performing organizations. The principles of excellence focus on understanding and working for the stakeholders, improving performance and quality management, and strategically driving continuous improvement. The framework can be used for organizational self-assessments; however, many organizations find it challenging to interpret and apply …