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Manufacturing Commons

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2017

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Articles 31 - 60 of 148

Full-Text Articles in Manufacturing

Fiber-Fed Laser-Heated Process For Printing Transparent Glass, John M. Hostetler, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2017

Fiber-Fed Laser-Heated Process For Printing Transparent Glass, John M. Hostetler, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents the Additive Manufacturing (AM) of glass using a fiber-fed process. Glass fiber with a diameter of 100 μm is fed into a laser generated melt pool. A CO2 laser beam is focused on the intersection between the fiber and the work piece which is positioned on a four-axis computer controlled stage. The laser energy at λ=10.6 μm is directly absorbed by the silica and locally heats the glass above the working point. By carefully controlling the laser power, scan speed, and feed rate, bubble free shapes can be deposited including trusses and basic lenses. Issues unique …


Metallic Components Repair Strategies Using The Hybrid Manufacturing Process, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou Aug 2017

Metallic Components Repair Strategies Using The Hybrid Manufacturing Process, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The hybrid manufacturing process which integrates additive manufacturing with subtractive machining is competitive and promising in component repair. To automate this process, detecting the missing volume and generating the deposition tracks is the key. In this study, strategies for repairing defects on flat and non-flat surfaces were investigated. A cost-effective reverse engineering tool was utilized to reconstruct STL models of damaged objects. Point data of the fracture surface on flat surfaces was obtained to generate the tool path for material building up. For defects on non-flat surfaces, the damaged model was best-fitted with the nominal model. Then both models were …


Effect Of Optimizing Particle Size In Laser Metal Deposition With Blown Pre-Mixed Powders, Wei Li, Jingwei Zhang, Xinchang Zhang, Sreekar Karnati, Frank W. Liou Aug 2017

Effect Of Optimizing Particle Size In Laser Metal Deposition With Blown Pre-Mixed Powders, Wei Li, Jingwei Zhang, Xinchang Zhang, Sreekar Karnati, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functionally Graded Material (FGM) is often fabricated by Laser metal deposition with pre-mixed multiple powders (PMM-powder). Since the supplied PMM-powder directly affects FGM’s composition, investigation on PMM-powder’s property is greatly needed. This paper employed experimental method to observe an important problem: PMM-powder separation in fabricating FGM. A novel particle size optimization method was introduced as solution to eliminate the powder separation. Pre-mixed pure Cu and 4047 Al powders were used to do two experiments. The first experiment result disclosed the existence of powder separation. By optimizing the particle size, the PMM-powder separation was effectively solved in the second experiment result.


Fabricating Zirconia Components With Organic Support Material By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Andrew Scherff, Ming-Chuan Leu, Greg Hilmas Aug 2017

Fabricating Zirconia Components With Organic Support Material By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Andrew Scherff, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is an extrusion-based additive manufacturing process recently developed for fabricating dense, functional ceramic components. This paper presents a further development of this process and focuses on fabricating 3 mol% yttria-stabilized zirconia (3YSZ) components that cannot be fabricated without using support structures. The 3YSZ paste is deposited through the main nozzle, and a polycaprolactone (PCL) pellet feedstock is melted and deposited through an auxiliary nozzle to build support structures. After a green part is printed and dried, the support structures are removed by heating the part to ~70°C to melt the PCL. The part is then sintered …


Bonding Of 304l Stainless Steel To Cast Iron By Selective Laser Melting, Baily Thomas, Austin T. Sutton, Ming-Chuan Leu, Nikhil Doiphode Aug 2017

Bonding Of 304l Stainless Steel To Cast Iron By Selective Laser Melting, Baily Thomas, Austin T. Sutton, Ming-Chuan Leu, Nikhil Doiphode

Mechanical and Aerospace Engineering Faculty Research & Creative Works

While cast iron is widely used in industry, a major limitation is the weldability of a dissimilar material onto cast iron due to hot cracking as a result of lack of ductility from graphite flakes. Consequently, a significant amount of preheat is often employed to reduce the cooling rate in the fusion zone, which, however, may lead to distortion of the welded parts. A potential remedy could be the Selective Laser Melting (SLM) process, where only small melt pools are created and thus the overall energy input is reduced. The present paper describes an investigation of the SLM process to …


Mechanical Properties Of 304l Parts Made By Laser-Foil-Printing Technology, Chia-Hung Hung, Yiyu Shen, Ming-Chuan Leu, Hai-Lung Tsai Aug 2017

Mechanical Properties Of 304l Parts Made By Laser-Foil-Printing Technology, Chia-Hung Hung, Yiyu Shen, Ming-Chuan Leu, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser-Foil-Printing (LFP) is a novel laminated object manufacturing process for metal additive manufacturing. It fabricates three-dimensional metal parts by using a dual-laser system to weld and cut metal foils layer by layer. A main advantage of LFP is the higher cooling rate compared to powder-based laser additive manufacturing processes due to the thermal conductivity difference between foil and powder. This study focuses on the mechanical properties of 304L stainless steel parts built by the LFP process. The experimental results indicate that the yield strength and ultimate tensile strength of LFP fabricated 304L SS parts are higher by 9% and 8% …


Relating Processing Of Selective Laser Melted Structures To Their Material And Modal Properties, Nicholas E. Capps, James S. Urban, Brian M. West, Cody S. Lough, Adriane Repogle, Troy Hartwig, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2017

Relating Processing Of Selective Laser Melted Structures To Their Material And Modal Properties, Nicholas E. Capps, James S. Urban, Brian M. West, Cody S. Lough, Adriane Repogle, Troy Hartwig, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective Laser Melting (SLM) creates metal parts by fusing powder layer-by-layer. It provides significant design flexibility and the possibility of low-volume production. The engineering properties of the printed metal are a function of the local thermal history. This creates challenges for validating Additively Manufactured (AM) parts. This paper correlates the engineering properties (density, modulus, yield strength and ultimate strength) for tensile test specimens created with different process parameters with the resonant frequencies determined using modal testing. The paper shows that yield and ultimate strengths for these specimens can be determined using modal analysis.


Additive Manufacturing Of High Entropy Alloys -- A Review, Wenyuan Cui, Xinchang Zhang, Frank W. Liou Aug 2017

Additive Manufacturing Of High Entropy Alloys -- A Review, Wenyuan Cui, Xinchang Zhang, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

High-entropy alloys have attracted increasingly interest due to their unique compositions, microstructures and mechanical properties. Additive manufacturing has been recognized as a promising technology to fabricate the high-entropy alloys in the recent years. The purpose of this paper is to review the current research progress in high-entropy alloys by additive manufacturing process. It will first highlight the important theory of the high-entropy alloys. The next aspect is to summarize current additive manufacturing methods applied for the high entropy alloys. At last, the correlation between the microstructures and the mechanical properties of the high-entropy alloys will be examined and discussed.


Thermal Modeling Of 304l Stainless Steel Selective Laser Melting, Lan Li, Cody S. Lough, Adriane Repogle, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2017

Thermal Modeling Of 304l Stainless Steel Selective Laser Melting, Lan Li, Cody S. Lough, Adriane Repogle, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper describes the continuum thermal modeling of the Selective Laser Melting (SLM) process for 304L stainless steel using Abaqus. Temperature dependent thermal properties are obtained from literature and incorporated into the model capturing the change from powder to fully dense stainless steel. The thermal model predicts the temperature history for multi-track scans under different process parameters (laser power, effective scanning speed, hatch spacing) which is used to extract the melt-pool size, solidification rate, and temperature gradients. These are compared to experimental results obtained from a Renishaw AM250 in terms of the melt pool size, grain structure, and cell spacing. …


Defects Classification Of Laser Metal Deposition Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou Aug 2017

Defects Classification Of Laser Metal Deposition Using Acoustic Emission Sensor, Haythem Gaja, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition (LMD) is an advanced additive manufacturing (AM) process used to build or repair metal parts layer by layer for a range of different applications. Any presence of deposition defects in the part produced causes change in the mechanical properties and might cause failure to the part. In this work, defects monitoring system was proposed to detect and classify defects in real time using an acoustic emission (AE) sensor and an unsupervised pattern recognition analysis. Time domain and frequency domain, and relevant descriptors were used in the classification process to improve the characterization and the discrimination of the …


Development Of A Hybrid Manufacturing Process For Precision Metal Parts, Leon Hill, Todd E. Sparks, Frank W. Liou Aug 2017

Development Of A Hybrid Manufacturing Process For Precision Metal Parts, Leon Hill, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper summarizes the research and development of a hybrid manufacturing process to produce fully dense metal parts with CNC-level precision. High performance metals, such as titanium alloys, nickel superalloys, tool steels, stainless steels, etc. can benefit from this process. Coupling the additive and the subtractive processes into a multi-axis workstation, the hybrid process, can produce and repair metal parts with accuracy. The surface quality of the final product is similar to the industrial milling capability. To achieve such a system, issues of the metal deposition process and the automated process planning of the hybrid manufacturing process will be discussed.


Review Of Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou Aug 2017

Review Of Am Simulation Validation Techniques, Aaron Flood, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Due to the complexity of Additive Manufacturing (AM), it can require many trial runs to obtain processing parameters which produce a quality build. Because of this trial and error process, the drive for simulations of AM has grown significantly. Simulations only become useful to researchers if it can be shown that they are true representations of the physical process being simulated. All simulations have different methods of validation to show that they are an accurate representations of the process. This paper explores the various methodologies for validation of laser based metal AM simulations, focusing mainly on the modeling of the …


Influence Of Gage Length On Miniature Tensile Characterization Of Powder Bed Fabricated 304l Stainless Steel, Sreekar Karnati, Jack L. Hoerchler, Frank W. Liou, Joseph William Newkirk Aug 2017

Influence Of Gage Length On Miniature Tensile Characterization Of Powder Bed Fabricated 304l Stainless Steel, Sreekar Karnati, Jack L. Hoerchler, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Miniature tensile specimens with varying aspect ratios were fabricated from 304L stainless steel (SS) made using powder bed additive manufacturing (AM) process. The tensile characteristics measured from these specimens were analyzed to assess the impact of gage length. The study found no impact upon varying gage length on yield and ultimate strength measurements. However, a significant impact was observed on strain measurements. This data was also used to perform Weibull statistics to estimate the stochastic performance of the material. Fractography was performed to visually identify the types of flaws. A comparative study with specimens fabricated from cold rolled annealed 304 …


Characterization Of Heat-Affected Powder Generated During Selective Laser Melting Of 304l Stainless Steel Powder, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk Aug 2017

Characterization Of Heat-Affected Powder Generated During Selective Laser Melting Of 304l Stainless Steel Powder, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The selective laser melting (SLM) process is an Additive Manufacturing (AM) technique that uses a laser to fuse successive layers of powder into near fully dense components. Due to the large energy input from the laser during processing, vaporization and instabilities in the melt pool occur causing the formation of condensate and laser spatter, collectively known as heat-affected powder. Since heat-affected powder settles into the powder bed, the properties of the unconsolidated powder may be altered compromising its reusability. In this study, characterization of 304L heat-affected powder was performed through particle size distribution measurements, x-ray diffraction, metallography, energy-dispersive spectroscopy mapping, …


Investigation Of Build Strategies For A Hybrid Manufacturing Process Progress On Ti-6al-4v, Lei Yan, Leon Hill, Frank W. Liou, Joseph William Newkirk Aug 2017

Investigation Of Build Strategies For A Hybrid Manufacturing Process Progress On Ti-6al-4v, Lei Yan, Leon Hill, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The various processing parameters of a hybrid manufacturing process, including deposition and machining, is being investigated with a Design of Experiment (DoE). The intent was to explore the effect of different build strategies on the final part’s Vickers hardness, tensile test, fatigue life, and microstructure. From this experiment, the processing parameters can be linked to various mechanical properties. This will lead to the ability to create a combination of deposition and machining parameters, which will result in improved mechanical properties.


A Two-Dimensional Simulation Of Grain Structure Growth Within Substrate And Fusion Zone During Direct Metal Deposition, Jingwei Zhang, Wei Li, Frank W. Liou, Joseph William Newkirk Aug 2017

A Two-Dimensional Simulation Of Grain Structure Growth Within Substrate And Fusion Zone During Direct Metal Deposition, Jingwei Zhang, Wei Li, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a predictive model based on a cellular automaton (CA)-finite element (FE) method has been developed to simulate thermal history and microstructure evolution during metal solidification for a laser-based additive manufacturing process. The macroscopic FE calculation that is validated by thermocouple experiment is designed to update the temperature field and a high cooling rate. A cellular automata-finite element (CAFE) method is developed to describe grain growth in the fusion zone. In the mesoscopic CA model, heterogeneous nucleation sites, grain growth orientation and rate, epitaxial growth, remelting of preexisting grains, metal addition, grain competitive growth, and columnar to equiaxed …


Effects Of Area Fraction And Part Spacing On Degradation Of 304l Stainless Steel Powder In Selective Laser Melting, Cairlin S. Kriewall, Austin T. Sutton, Sreekar Karnati, Joseph William Newkirk, Ming-Chuan Leu Aug 2017

Effects Of Area Fraction And Part Spacing On Degradation Of 304l Stainless Steel Powder In Selective Laser Melting, Cairlin S. Kriewall, Austin T. Sutton, Sreekar Karnati, Joseph William Newkirk, Ming-Chuan Leu

Materials Science and Engineering Faculty Research & Creative Works

In selective laser melting (SLM) systems, a large portion of powder remains unconsolidated and therefore recycling powder could make SLM more economical. Currently, a lack of literature exists specifically targeted at studying the reusability of powder. Furthermore, the definition of powder reusability is complex since powder degradation depends on many factors. The goal of the current research is to investigate the effects of area fraction and part spacing on the degradation of 304L powder in SLM. An experimental study was conducted where various area fractions and part distances were chosen and powder characterization techniques for determination of particle size distributions, …


Studying Chromium And Nickel Equivalency To Identify Viable Additive Manufacturing Stainless Steel Chemistries, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley Aug 2017

Studying Chromium And Nickel Equivalency To Identify Viable Additive Manufacturing Stainless Steel Chemistries, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Chromium and nickel equivalency modeling has long been used in welding to determine the weldability of steel chemistries. A study was conducted to determine the applicability of Cr-Ni modeling to the additive manufacturing process. Many AM methods involve rapid solidification of small melt pools, similar to welding. Chemistries with varying Cr/Ni ratios were selected for use in a selective laser melting process and modeled using known models. Initial results indicate that the standard "safe welding zone" may not directly apply to additive manufacturing. The capability to build with chemistries outside the weldability “safe zone” could result in improved and varied …


Additive Manufacturing Of High Solids Loading Hybrid Rocket Fuel Grains, Stephen P. Johnson, Michael Baier, Ibrahim E. Gunduz, Steven F. Son Aug 2017

Additive Manufacturing Of High Solids Loading Hybrid Rocket Fuel Grains, Stephen P. Johnson, Michael Baier, Ibrahim E. Gunduz, Steven F. Son

The Summer Undergraduate Research Fellowship (SURF) Symposium

Hybrid rocket motors offer many of the benefits of both liquid and solid rocket systems. Like liquid engines, hybrid rocket motors are able to be throttled, can be stopped and restarted, and are safer than solid rocket motors since the fuel and oxidizer are in different physical states. Hybrid rocket motors are similar to solid motors in that they are relatively simple and have a high density-specific impulse. One of the major drawbacks of hybrid rocket motors is a slower burning rate than solid rocket motors. Complex port geometries provide greater burning surface area to compensate for lower burning rates …


Optimization And Control Of Production Of Graphene, Atharva Hans, Nimish M. Awalgaonkar, Majed Alrefae, Ilias Bilionis, Timothy S. Fisher Aug 2017

Optimization And Control Of Production Of Graphene, Atharva Hans, Nimish M. Awalgaonkar, Majed Alrefae, Ilias Bilionis, Timothy S. Fisher

The Summer Undergraduate Research Fellowship (SURF) Symposium

Graphene is a 2-dimensional element of high practical importance. Despite its exceptional properties, graphene’s real applications in industrial or commercial products have been limited. There are many methods to produce graphene, but none has been successful in commercializing its production. Roll-to-roll plasma chemical vapor deposition (CVD) is used to manufacture graphene at large scale. In this research, we present a Bayesian linear regression model to predict the roll-to-roll plasma system’s electrode voltage and current; given a particular set of inputs. The inputs of the plasma system are power, pressure and concentration of gases; hydrogen, methane, oxygen, nitrogen and argon. This …


Impact Of Diy Home Manufacturing With 3d Printing On The Toy And Game Market, Emily Peterson, Joshua M. Pearce Jul 2017

Impact Of Diy Home Manufacturing With 3d Printing On The Toy And Game Market, Emily Peterson, Joshua M. Pearce

Department of Materials Science and Engineering Publications

The 2020 toy and game market is projected to be US$135 billion. To determine if 3D printing could affect these markets if consumers offset purchases by 3D printing free designs, this study investigates the 100 most popular downloaded designs at MyMiniFactory in a month. Savings are quantified for using a Lulzbot Mini 3D printer and three filament types: commercial filament, pellet-extruded filament, and post-consumer waste converted to filament with a recyclebot. Case studies probed the quality of: (1) six common complex toys; (2) Lego blocks; and (3) the customizability of open source board games. All filaments analyzed saved the user …


Maximizing Operating Room Performance Using Portfolio Selection, Vivek Reddy Gunna, Amin Abedini, Wei Li Jul 2017

Maximizing Operating Room Performance Using Portfolio Selection, Vivek Reddy Gunna, Amin Abedini, Wei Li

Mechanical Engineering Faculty Publications

The operating room (OR) is responsible for most hospital admissions and is one of the most cost and work intensive areas in the hospital. From recent trends, we observe an ironic parallel increase among expenditure and waiting time. Therefore, improving OR scheduling has become obligatory, particularly in terms of patient flow and benefit. Most of the hospitals rely on average patient arrivals and processing times in OR planning. But in practice, variations in arrivals and processing times causes high instability in OR performance. Our model of optimization provides OR schedules maximizing patient flow and benefit at a fixed level of …


An Optimization Model For Operating Room Scheduling To Reduce Blocking Across The Perioperative Process, Amin Abedini, Wei Li, Honghan Ye Jul 2017

An Optimization Model For Operating Room Scheduling To Reduce Blocking Across The Perioperative Process, Amin Abedini, Wei Li, Honghan Ye

Mechanical Engineering Faculty Publications

Operating room (OR) scheduling is important. Because of increasing demand for surgical services, hospitals must provide high quality care more efficiently with limited resources. When constructing the OR schedule, it is necessary to consider the availability of downstream resources, such as intensive care unit (ICU) and post anaesthesia care unit (PACU). The unavailability of downstream resources causes blockings between every two consecutive stages. In this paper we address the master surgical schedule (MSS) problem in order to minimize blockings between two consecutive stages. First, we present a blocking minimization (BM) model for the MSS by using integer programming, based on …


Three Hundred And Sixty Degree Real-Time Monitoring Of 3-D Printing Using Computer Analysis Of Two Camera Views, Siranee Nuchitprasitchai, Michael C. Roggemann, Joshua M. Pearce Jul 2017

Three Hundred And Sixty Degree Real-Time Monitoring Of 3-D Printing Using Computer Analysis Of Two Camera Views, Siranee Nuchitprasitchai, Michael C. Roggemann, Joshua M. Pearce

Department of Materials Science and Engineering Publications

Prosumer (producing consumer)-based desktop additive manufacturing has been enabled by the recent radical reduction in 3-D printer capital costs created by the open-source release of the self-replicating rapid prototype (RepRap). To continue this success, there have been some efforts to improve reliability, which are either too expensive or lacked automation. A promising method to improve reliability is to use computer vision, although the success rates are still too low for widespread use. To overcome these challenges an open source low-cost reliable real-time optimal monitoring platform for 3-D printing from double cameras is presented here. This error detection system is implemented …


Free And Open Source 3-D Model Customizer For Websites To Democratize Design With Openscad, Yuenyong Nilsiam, Joshua M. Pearce Jul 2017

Free And Open Source 3-D Model Customizer For Websites To Democratize Design With Openscad, Yuenyong Nilsiam, Joshua M. Pearce

Department of Materials Science and Engineering Publications

3-D printing has entered the consumer market because of recent radical price declines. Consumers can save substantial money by offsetting purchases with DIY pre-designed 3-D printed products. However, even more value can be obtained with distributed manufacturing using mass customization. Unfortunately, the average consumer is not technically sophisticated enough to easily design their own products. One solution to this is the use of an overlay on OpenSCAD parametric code, although current solutions force users to relinquish all rights to their own designs. There is thus a substantial need in the open source design community for a libre 3-D model customizer, …


Energy Payback Time Of A Solar Photovoltaic Powered Waste Plastic Recyclebot System, Shan Zhong, Pratiksha Rakhe, Joshua M. Pearce Jun 2017

Energy Payback Time Of A Solar Photovoltaic Powered Waste Plastic Recyclebot System, Shan Zhong, Pratiksha Rakhe, Joshua M. Pearce

Department of Materials Science and Engineering Publications

The growth of both plastic consumption and prosumer 3-D printing are driving an interest in producing 3-D printer filaments from waste plastic. This study quantifies the embodied energy of a vertical DC solar photovoltaic (PV) powered recyclebot based on life cycle energy analysis and compares it to horizontal AC recyclebots, conventional recycling, and the production of a virgin 3-D printer filament. The energy payback time (EPBT) is calculated using the embodied energy of the materials making up the recyclebot itself and is found to be about five days for the extrusion of a poly lactic acid (PLA) filament or 2.5 …


Open Source Multi-Head 3d Printer For Polymer-Metal Composite Component Manufacturing, J. Laureto, Joshua M. Pearce Jun 2017

Open Source Multi-Head 3d Printer For Polymer-Metal Composite Component Manufacturing, J. Laureto, Joshua M. Pearce

Department of Materials Science and Engineering Publications

As low-cost desktop 3D printing is now dominated by free and open source self-replicating rapid prototype (RepRap) derivatives, there is an intense interest in extending the scope of potential applications to manufacturing. This study describes a manufacturing technology that enables a constrained set of polymer-metal composite components. This paper provides (1) free and open source hardware and (2) software for printing systems that achieves metal wire embedment into a polymer matrix 3D-printed part via a novel weaving and wrapping method using (3) OpenSCAD and parametric coding for customized g-code commands. Composite parts are evaluated from the technical viability of manufacturing …


Inyo National Forest Sign Maker, Brandon Mainini, Lauren Kirk, Alec Boyer Jun 2017

Inyo National Forest Sign Maker, Brandon Mainini, Lauren Kirk, Alec Boyer

Mechanical Engineering

No abstract provided.


Yeager Multi-Function Tool Ql+, Osiel Flores-Hernandez, Carter Wilson, David Wright, Mitchell Jackson Jun 2017

Yeager Multi-Function Tool Ql+, Osiel Flores-Hernandez, Carter Wilson, David Wright, Mitchell Jackson

Industrial and Manufacturing Engineering

No abstract provided.


Design Of A Process To Implement An Annual Community Fundraiser For Sprout Up, Katherine Lynette Phillips, Kimberly Nicole Walter Jun 2017

Design Of A Process To Implement An Annual Community Fundraiser For Sprout Up, Katherine Lynette Phillips, Kimberly Nicole Walter

Industrial and Manufacturing Engineering

Sprout Up—in San Luis Obispo—is currently a non-profit organization that teaches free environmental science education to first and second graders around the San Luis Obispo area. Due to recent circumstances, Sprout Up will soon be losing its non-profit status, and therefore they will be losing their funding as well. Their problem is that they need a stable annual fundraiser that will help the organization continue to provide free services to local elementary schools as a Cal Poly club rather than a non-profit. Multi-criteria analysis techniques were used to determine what would be the best solution to their problem and found …