Electro-Mechanical Systems Commons^™

Bull Outdoor Products - Electric Grill, Sofie M. Groberman, Makai J. Baker, James T. Andrews

Mechanical Engineering

Our senior design project team designed, assembled, and tested an outdoor electric grill. The sponsor for our project is Bull Outdoor Products, a high-end outdoor kitchen set, pizza oven, and grill company. We met with our sponsor to discuss project expectations and important product characteristics. We also researched the barbecue market and its customers to determine what grill characteristics are the most important. We learned which engineering specifications needed to be tested and outlined what our goals and overall objectives for this project are. With our background research and overall objectives in mind, we came up with different solutions through …

Modeling And Control Of A Vertical Hopping Robot, Bradley Y. Kwan

Master's Theses

Single degree-of-freedom hopping robots are typically modeled as spring loaded inverted pendulums (SLIPs). This simplified model, however, does not consider the overall leg geometry, consequently making it difficult to investigate the optimized inertial distribution of the leg for agile locomotion. To address this issue, the first part of this thesis establishes an accurate mathematical model of a DC-motor-driven, two-link hopping robot where the motors are modeled as torque sources. The equations of motion for the two distinct phases of locomotion (stance and flight) are derived using the Lagrangian approach for holonomic systems. A Simulink/Stateflow model is developed to numerically simulate …

Adjustable Height Pedestal Grinder Stand, Josef Zagorski, Zachary Wedel, Michael Sitar, Daniel Zevenbergen

Mechanical Engineering

Pedestal grinders are one of the most common machines found in machine shops today. The current industry standard for mounting a grinder is on a fixed single pillar, cast iron pedestal. A fixed pedestal allows for no vertical adjustment for shop users of different sizes and is a safety hazard. This report further defines this problem and proposes an iterative design process to meet the needs and wants of the customer. The adjustable-height pedestal grinder stand Senior Project team used this problem and design process to successfully complete the project within the allotted time. The first major deliverable and milestone …

Tensile Testing Environmental Chamber – Structural, Michael Ingel, Erik Soldenwagner, Austin Marshall, Lauren Schirle

Mechanical Engineering

Environmental chambers for tensile testing machines are used to study how a multitude of materials behave in extreme temperatures. These chambers provide the necessary information to innovate cutting edge technology for materials in fields such as aerospace. These chambers are often heavy and expensive requiring a significant amount of time and money just in the installation process alone. This report will serve to outline and define the design and fabrication of an environmental chamber, conducted by a team of four senior mechanical engineering students at California Polytechnic State University, San Luis Obispo. The goals of the project include a low-weight …

Saver (Surface Autonomous Vehicle For Emergency Rescue), Tyler Jorgensen, Ethan Miller, Josephine Isaacson, Joshua Hoye

Mechanical Engineering

This document serves to introduce the design team and their competition challenge, as well as to detail the results of the project. The original design challenge was the NASA Micro-g NExT’s SAVER (Surface Autonomous Vehicle for Emergency Rescue) competition; we were tasked with developing a self-driving water vehicle capable of delivering supplies to Orion astronauts separated from the rest of their crew in the case of a maritime emergency. However, we were not selected to go forward in this competition and thus we decided to scale down the size of the SAVER device to shift the focus of the project …

Inverted Fluorescence Microscope, Matthew B. Pfeiffer, Spencer George Hann, Thomas James Eggenberger, Trevor Lee Blythe

Mechanical Engineering

Team F13 is composed of Trevor Blythe, Spencer Hann, Matthew Pfeiffer, and Thomas Eggenberger. We are all majoring in mechanical engineering and in our final year of study here at Cal Poly San Luis Obispo. This project is a continuation of a 2019-2020 senior project. The previous team designed and built a functioning inverted fluorescence microscope (IFM) from scratch. This device was created as a lab tool for undergraduate students to be able to perform experiments on microfluidic devices constructed in Cal Poly’s Microfabrication Laboratory. Although substantially functional, several design constraints had not yet been met. Our team has improved …

3-D Positioning System For Trackable Adjustments Of Papillary Muscles, Ryan Michael Winters, Micaela Andrea Bataclan, Christine Do, Giselle Morales

Biomedical Engineering

Redacted.

Consumer-Ready Insulated Solar Electric Cooker, Simon Ford, Sachin Gokhale, Brendan Lynn, Richard Nguyen

Mechanical Engineering

An insulated solar electric cooker, or ISEC, converts solar energy into electricity to cook food, boil water, provide heat or even help charge batteries. In this project, the focus is an ISEC with a phase change material (PCM) that helps store heat when the solar energy input is minimal, such as after the sun has set. Although a successful ISEC already exists that utilizes PCM, this product can be improved in many ways. The specific revisions investigated in this report are the improvement of the thermal efficiency with the implementation of a vacuum-sealed outer pot, the reduction of the overall …

Project G.H.O.S.T., Matthew Morell, Austin Conrad, Zackeris Gordon, Conan Estes

Mechanical Engineering

Project G.H.O.S.T aimed to produce a model transmission with a control system for high performance/racing electric vehicles to utilize the full capability of the electric motor at higher speed applications. Current electric vehicles have a large amount of torque and use a fixed gear ratio that compromises between both high and low speeds with performance peaking around 65 miles per hour. A typical electric motor used in this application has approximately 1800 ft-lbs of torque up to 5,000 rpm. Past approximately 5,000 rpm, the torque rapidly drops off and so does the overall vehicle performance. Though transmissions exist that could …

Smud Solar Regatta, Logan Garby, Nam Le, Jacob Singer, Alejandro Carrera, Laura Casas

Mechanical Engineering

The Sacramento Municipal Utility District (SMUD) hosts the Solar Regatta every year in Rancho Seco, CA, a competition which consists of teams building a solar powered boat to compete in three races: the sprint race, endurance race, and slalom race. The Cal Poly Solar Regatta team was informed mid-project by SMUD that the competition has been canceled once again for spring 2021, but the team decided to move forward with the construction of the boat. The previous Cal Poly team from 2019/2020 designed the hull and propulsion system of the boat. The 2020/2021 team worked with the previous team in …

Tensile Environment Chamber, Cameron Ngai, Trent Hamilton, Mitchell Carroll, Jack Molitor

Mechanical Engineering

This project created the heating system, cooling system, and control system for an environmental chamber for a tensile test machine in the Cal Poly Composites Lab. This chamber allows for students to test material properties under a variety of thermal conditions. This project was done in collaboration with a team working on the structural aspect of the chamber. While consumer environmental chambers are on the market, they often cost more than $50,000. Additionally, our chamber conforms to further size and weight constraints. Because of this constraint, many conventional techniques and components used for these chambers are not feasible for our …

Lead To Can Abrasion (Ltca) Test, Scott Mangin, Karthik Padmanabhan, Craig Icban

Mechanical Engineering

Pacemakers are medical devices which regulate a person’s heartbeat through electric pulses delivered via an endocardial lead attached to the heart. When a pacemaker is implanted in a patient, there is usually excess length left on the lead. Surgeons will typically wrap the excess lead length around the pacemaker device and close the wound. However, wrapping the lead around the pacemaker outer surface can open the lead to abrasion and cause the lead’s vital electrical insulation to be compromised. This is currently tested using an existing abrasion fixture at Abbott. However, the current tester does not yield consistent data results …

Telescope Parallel Actuator Mount: Control And Testing, Samuel S. Artho-Bentz

Master's Theses

This thesis approaches the task of designing a control system for the Parallel Actuator Mount developed by Dr. John Ridgely and Mr. Garrett Gudgel. It aims to create a base framework that directly controls the telescope and can be expanded to accept external command. It incorporates lower priced components and develops more easily approachable software with great functionality. An open-loop method for velocity control is established. Developing repeatable tests is a major focus. Testing finds the control methods developed result in velocity error of less than 5% and position error of less than 1.5% despite several mechanical issues and inaccuracies. …

2 Degree Of Freedom Robotic Leg, Oded Tzori, Henry Terrell, Adan Martinez

Mechanical Engineering

Professor Xing, an assistant professor at Cal Poly, proposed the 2 DOF Robotic Leg project for this quarter’s senior project class. The project is to build a robotic leg attached at the hip to a stand, which will be used as a teaching tool and eventually help develop Cal Poly’s very own robotic quadruped. Since this project has multiple uses after its completion, there are multiple customers that it must perform well for: the Cal Poly Mechanical Engineering (ME) Department, the ME Lab instructors, and the students. The Scope of Work (Sections 2 & 3) is composed of 2 main …

Deep-Sea Water Collector, Chandler Jones, Jenny Verheul, Michael Di Giorgio

Mechanical Engineering

Properties such as nutrients, DNA, pH levels, and primary productivity are difficult to measure onboard an Underwater Remotely Operated Vehicle (UROV) as mobile submarine sensors are highly expensive and conventional water capture devices are too large to be equipped. However, these properties provide an integral view into our oceans, the species that inhabit them, and our influence on the environment. Collected samples of seawater taken back to labs allow researchers to see a clearer picture of ecosystems’ inhabitants and lifecycle with the analysis of Environmental DNA (eDNA) among many other properties. The scope of this project is to design a …

A Quantitative Approach For Tuning A Mountain Bike Suspension, Steven Robert Waal

Master's Theses

A method for tuning the spring rate and damping rate of a mountain bike suspension based on a data-driven procedure is presented. The design and development of a custom data acquisition system, known as the "MTB DAQ," capable of measuring acceleration data at the front and rear axles of a bike are discussed. These data are input into a model that is used to calculate the vertical acceleration and pitching angular acceleration response of the bike and rider. All geometric and dynamic properties of the bike and rider system are measured and built into the model. The model is tested …

Low-Cost Reaction Wheel Design For Cubesat Applications, Nicholas J. Bonafede Jr.

Master's Theses

As science instruments on CubeSats become more sensitive to the attitude of the spacecraft, better methods must be employed to provide the accuracy needed to complete the planned mission. While systems that provide the accuracy required are available commercially, these solutions are not cost-effective, do not allow the design to be tailored to a specific mission, and most importantly, do not give students hand-on experience with attitude control actuators. This thesis documents the design, modeling, and simulation of a low-cost, student-fabricated, reaction wheel system for use in 3U CubeSat satellites. The entire design process for the development of this reaction …

Pier Portal, Alec W. Hardy

Master's Theses

The Pier Portal marine monitoring system is an internet controlled underwater camera that will enable students, researchers, and the general public the ability to monitor underwater marine life and ocean conditions. Installed at Cal Poly’s Center for Coastal Marine Science pier at Avila Beach, California, the camera can be commanded in real-time to raise or lower to any position between the top of the pier and the bottom of the ocean floor, while providing a live-stream video to the operator and general public. This thesis effort focused on the integration of the various subsystem components through software, and the development …

Surface Autonomous Vehicle For Emergency Rescue, Max Emerick, Ryan Shields, Christopher Feickert, Raymond Impara

Mechanical Engineering

The goal of this document is to clearly define the problem parameters and project objectives and to clearly describe the design process, planned final design, and manufacturing and testing procedures for the senior design project of Team 26: SAVER -- the Surface Autonomous Vehicle for Emergency Rescue. This is both for the purpose of project planning and for clear communication between all parties involved in the project.

The objective of the SAVER project is to develop a proof of concept for an autonomous maritime search and rescue vehicle for aiding in man-overboard missions. To accomplish this goal, a list of …

Mug For Tremors, Logan J. Smith, Allen Tecson, Jaret Wedow, Kai Workman

Mechanical Engineering

Melissa Oliver, an occupational therapist at McGuire VA Medical Center, works extensively with veterans who struggle with certain daily activities due to their hand tremors. Hand tremors caused by essential tremor, Parkinson’s Disease, or other physical or neurological impairments can greatly affect an individual’s ability to perform daily tasks. One of these tasks include the ability to handle beverages, as hand tremors can cause excessive sloshing and spilling of liquid. Melissa reached out to find a way to help veterans with hand tremors easily consume liquids. Our team, consisting of Logan Smith, Allen Tecson, Jaret Wedow, and Kai Workman, was …

Electromagnetic Actuator For Camless Engines, Nicholas Olesh, Charlie Thomas Glenwright, Tim Wills De Tone, Darya Daniel Darvish

Mechanical Engineering

This document summarizes the research, objectives, project plan, and design for developing an electromagnetic actuator valve for use in a camless internal combustion engine. While electromagnetic valve actuators have not been implemented into a working product to date, there have been many attempts to research and develop working prototypes. Similar products have been developed, but they do not use purely electromagnetic actuation. This research is significant because it shows the challenge that must be overcome and outlines potential design solutions to the problem. The objectives section highlights the problem statement and what is aimed to be achieved in this project. …

Optical Filter Selector, Camaryn Chambers, Joel Pitzer, Matthew Allen, Callen Schwefler

Mechanical Engineering

One of the many challenges with launching projectiles into space is predicting how the environment in space will affect the trajectory. One way to do this is to look at optical emissions, also known as airglow, which can only be seen from earth with sensitive equipment. By taking measurements of the light from the airglow, properties about the upper atmosphere can be inferred. This is important because variability in the atmosphere can cause variability in space that can affect astronauts and satellites. In order to accomplish this task, optical filters must be used to observe different bands of wavelengths of …

Sub-Lunar Tap-Yielding Explorer, Styx, Alexander J. Krenitsky, Ryan J. Locatelli, Aaron B. Erickson, Christoopher B. Boone, Westin R. Mchaney

Mechanical Engineering

To diversify the idea pool that NASA has to draw from for future manned and unmanned missions to the Moon and Mars, a design/build competition has been posed to collegiate teams across the country. The challenge is to reach, extract, and purify underground ice reserves in a setting analogous to mars. Along the way, teams will be collecting telemetry to mimic prospecting objectives on the moon.

The Sublunar Tap-Yielding eXplorer, STYX, is the team’s proposed design for the 2020 NASA RASC-AL competition. Some novel design features STYX will use are a rotary tool changer with swappable tools, a sleeve driving …

Cal Poly Supermileage Dynamometer, Jacob Randall, Nate Deffenbaugh, Kyle Milgram

Mechanical Engineering

Our senior project involves designing a chassis dynamometer capable of simulating variable loads for the Cal Poly Supermileage Vehicle (SMV) team. The chassis dynamometer we are developing uses an alternator to develop additional resistance that the vehicle will have to overcome while testing. To implement a control system for the variable load, we use an Arduino Nano paired with multiple sensors and drivers. This control system allows the user to select different levels of resistance that correlate with different road grades. We designed a custom Printed Circuit Board (PCB) that will contain all the electrical components needed for the control …

The Optimum Design Of A Vacuum-Compatible Manipulator To Calibrate Space Based Ultraviolet Imagers, Jason L. Grillo

Master's Theses

Recent discoveries in geospace science have necessitated the design of compact UV imaging instruments to make space-based observations from multiple vantage points. The miniaturized ultraviolet imager (MUVI) instrument from the Space Sciences Laboratory (SSL) at UC Berkeley is under development to facilitate such discoveries on a wider scale. This thesis documents the design, integration, and characterization of a vacuum compatible manipulator to calibrate the MUVI instrument inside the UV thermal vacuum chamber at SSL. Precision linear and rotation stages were implemented with custom mounting plates to achieve four degrees of freedom. Optical components were installed to imitate the MUVI instrument …

2-Axis Electric Off-Road Bucket Seat Bases, Brennan K. Slater, Alexander P. Croteau, Spencer M. Kubik

Mechanical Engineering

Off-road vehicle bucket seats are currently restricted to a single position relative to the floor of the vehicle. Drivers and riders desire the ability to adjust their seat position to increase comfort and allow for a greater size range of riders to fit safely within the cabin or roll cage. To develop a viable solution, the team has gone through an extensive design process and has constructed a functioning prototype. This Final Design Report encapsulates the entire design process and concludes with recommendations for changes we would make looking both back in review as well as moving forward with further …

Design, Modeling And Control Of A Two-Wheel Balancing Robot Driven By Bldc Motors, Charles T. Refvem

Master's Theses

The focus of this document is on the design, modeling, and control of a self-balancing two wheel robot, hereafter referred to as the balance bot, driven by independent brushless DC (BLDC) motors. The balance bot frame is composed of stacked layers allowing a lightweight, modular, and rigid mechanical design. The robot is actuated by a pair of brushless DC motors equipped with Hall effect sensors and encoders allowing determination of the angle and angular velocity of each wheel. Absolute orientation measurement is accomplished using a full 9-axis IMU consisting of a 3-axis gyroscope, a 3-axis accelerometer, and a 3-axis magnetometer. …

Fiberglass Mat-Roll Carryover, Bryce Youngson, Aaliyah Ramos, Johann Cayaban, Tony Ledesma

Mechanical Engineering

The asphalt shingle is a type of roof shingle that uses asphalt for waterproofing. Its low cost and easy installation make it one of the most common roof covers in North America. General Aniline and Film (GAF) is one of the nation’s largest manufacturers of roofing materials and produces asphalt shingles at their Shafter, California manufacturing facility. To manufacture asphalt shingles, a base material of fiberglass passes through a series of processes that sequentially add asphalt, ceramic-coated mineral granules, and thermoplastic adhesive. The fiberglass base-material arrives at the manufacturing facility in large rolls that workers must periodically splice together in …

Mechanized Advent Calendar, Oma Skyrus, Sigrid Derickson, Tyler Koski, Daniel Clifton

Mechanical Engineering

Within this document, the “Naughty and Nice” team will describe the details associated with the completion of this project, which involves creating an animated advent calendar for the Cambria Christmas Market. The problem, the customers and stakeholders, and the general goals of the project are introduced. The team conducted background research; how this research helps in finding a solution or supporting the needs of the sponsor is illustrated. Initial research includes interviews with the sponsor and potential users, patent and existing product searches, and some technical research pertaining to the subject. The team found that there are not many existing …

Bicycle Drivetrain Power Measurement Study, Luke Costello, Nick Musolino, Ryan Miller, Jose Aguirre

Mechanical Engineering

The overarching goal of this project was to experimentally compare the bottom-bracket (BB) powermeter developed by Level Engineering, Inc., against off-the-shelf powermeters and a dynamometer. To do this, a significant amount of testing was performed. Level Engineering facilitated this testing by providing the project team with three testing apparatus – an In-Situ tester, a Stationary Tester, and a fatigue tester. The In-Situ tester was a bicycle outfitted with the BB prototype and a PowerTap powermeter. The Stationary Tester was a bicycle with a BB prototype, and the rear wheel replaced with a dynamometer. Finally, the fatigue tester made to apply …