Electro-Mechanical Systems Commons^™

In-Situ Mechanical Tester, Andrrew Murach, Gustavo Marquez, Kosimo Tonn, Jake Vormbaum

Mechanical Engineering

Over the course of the 2022-23 Cal Poly SLO school year, a small tensile tester device was developed specifically for Dr. Long Wang to test thin film materials under a microscope and generate accurate force versus displacement graphs. A tensile tester was manufactured using purchased and machined components, electronics were consolidated in a separate box and connected, and a program and user interface were written to control the motion, provide custom inputs, and organize useful data for the researcher. Tests were conducted to compare the performance of the device to universal tensile testers available in the Composites lab. The device …

Baja Sae Semi-Active Suspension, Cameron Paul Jones, Ethan Jacobi Mikel, Joshua Macguire Wright, Aditya Garg

Mechanical Engineering

This document outlines the design and justification for the final design of the Baja SAE Semi-Active Suspension Senior Project. The goal of the project was to build a base valve that can adjust suspension damping rates on the fly. This document details the ideation, design, manufacturing, design verification results, and detailed drawing package for the project. Additionally, this document includes information regarding the pressure drop calculator, O-ring calculations, and CAD. The manufacturing processes used to create the valve and the testing and evaluation of the valve are included as well. Finally, the methods that were used to manage this project …

Sky Survey Radio Telescope, Jack E. Mcguigan

Electrical Engineering

This document outlines the design of a radio telescope designed to perform hydrogen line sky surveys. The telescope produces radio images mapping the intensity and relative velocities of hydrogen concentrations to their sky coordinates. Over the course of a day, the telescope images the regions of space visible to it, allowing sky survey imagery to be updated daily. Sky survey images are comprised of an array of pixels corresponding to specific sky coordinates. Each 8-bit RGB pixel contains information on the concentrations of hydrogen in the brightness and relative velocity in the color. Radio images mapping the concentrations and velocities …

Rapid Composter, Shannon Shinozaki, Avin Atencio, Jonathan Fraser, Lukas Kolbl, Russell Occhipinti

Mechanical Engineering

This project was created with the intent of automatically composting equine bio waste to be reused as plant fertilizer. The system consists of four subsystems: power generation and storage, automatic controls, aeration, and structure. Each subsystem may be manufactured independently, then put together. This system will not have access to power outlets, so it was designed to be solar-powered.

Treadmill Platform For Quadrupedal Robots, Baxter J. Bartlett, Jack F. Butler, Phillip A. Shafik, Tarun S. Ganamur

Mechanical Engineering

Cal Poly Legged Robots, led by Professor Refvem and Professor Xing, has been leading Cal Poly’s attempts to simulate, produce, and test their legged robots. The initial testing of the locomotion of these robots can be dangerous to the robot since any bugs in the code could cause the robot to fall over and harm itself. Our responsibility as a team was to deliver a portable platform for testing the locomotion capabilities containing a fall prevention mechanism. In short, we have designed a platform for this purpose that consists of a treadmill surrounded by a wheeled chassis with a system …

Planar Element Alignment System, Benjamin E. Lavigna, Benny F. Cruz, Samuel Gierhan, Jacob Q. Henriksen

Mechanical Engineering

Precise alignment to the micron level is a necessity for microfluidic/micromechanical devices to function as designed. Because of this, a micro-alignment device was commissioned by Professor Hans Mayer on behalf of the Cal Poly Microfluidics Laboratory. Prototype creation was bounded by a set of requirements including, ability to align PDMS & Silicon wafer halves to ± 10 microns, total process speed of three minutes, and total budget of $3000. Some major design hurdles included an ability to verify alignment, possible non-planar alignment pieces, and an inability to contact any point on the face of the alignment pieces after bonding treatment. …

Northrop Grumman Collaboration Project, Nikkia Rae Psomas-Sheridan, Santiago Robles, Ben Elkayam, Benjamin Ulfhake

Mechanical Engineering

The Northrop Grumman Collaboration Project (NGCP) is a collaborative club project sponsored by Northrop Grumman for the students of Cal Poly San Luis Obispo (CPSLO) and Cal Poly Pomona (CPP) to create a fleet of vehicles to aid in the simulated rescue of stranded hiker. The CPSLO club is responsible for delivering an autonomous flight vehicle that can suppress a fire and retrieve a payload. Mechanical Design Team of the CPSLO team was responsible for the design of the frame, electronics housing, and payload and fire suppression systems.

Tree Climbing Limb Saw, Andrew E. Bray, Parker Tenney, Drew M. Robles, Aimee T. Chiem

Mechanical Engineering

This document is the comprehensive report for the Tree Climbing Limb Saw Senior Project. The purpose of the Tree Climbing Limb Saw project, completed by mechanical engineers Andrew Bray, Aimee Chiem, Drew Robles, and Parker Tenney, is to remove low-hanging branches (<15 >ft) to prevent forest fires from travelling up into the canopy, where wind can carry embers for miles. An RC car was heavily modified to create a solution for this problem. A chainsaw was also mounted to deal with the cutting part of the problem. Creating a project which aims to solve this problem is a great step …

Novelty Ice Cream Assembly Prototype, Mason Sylvester, Logan Williamson, Alvaro Martinez, Adin Gilman-Cohen

Mechanical Engineering

Cool Beans USA is a novelty ice cream startup company founded by Keith Zachow. In the winter of 2022, our team began working with Mr. Zachow to develop a machine to automate parts of the production process for his product. This product consists of two hemispherical ice-cream cone shell halves filled with soft serve ice cream and pressed together. The assembled pods are around the size and shape of a small walnut and are intended to be sold in stores as a frozen finger food. At the time of project inception, this product was in its early stages and was …

Rotating Backing Brush, Caleb Savard, David Dalal, Max Allred, Mathis Weyrich

Mechanical Engineering

In the final steps of GAF’s shingle production process, small asphalt particles called fines are applied. Some fines adhere well to the shingle sheet, while others temporarily stick only to fall off the sheet further down the manufacturing line. As a result, the shingle plant floor is covered in fines that have fallen due to vibrations and gravity. The technicians and engineers at GAF want a cleaner working environment and to potentially reuse the loose fines. We are a senior project team that solved this problem by designing a system to remove and collect loose fines. In this document, the …

8 Dof Quadrupedal Hopping Robot, Clayton T. Elwell, John Bennett, Tyler Mccue, Daniel Munic

Mechanical Engineering

The goal of our senior project was to fabricate an eight degree of freedom (DOF) prototypical quadrupedal robot, develop a controller than commands the quadruped to repeatedly jump 10 cm in the air, and fabricate a modular test stand to safely deploy our controller on the quadruped. The creation of a functional quadruped will bring attention to Dr. Siyuan Xing and Charlie Refvem’s research group, Cal Poly Legged Robots, and will give future Cal Poly undergraduate and graduate students a learning tool to explore dynamic control of biomimetic robotic systems.

Over the course of our senior project, we successfully manufactured …

Interactive Lego Girl Scout Arm, Christopher Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …

Mtb Daq - Mountain Bike Data Acquisition System, Theodore J. Philliber, Ronan M. Shaffer, Dylan M. Ruiz, John M. Ringrose

Mechanical Engineering

Mountain bike suspensions systems are set up and tuned based only on qualitative, ‘feeling’-based metrics. The MTB DAQ, sponsored by Dr. Joseph Mello with the Cal Poly Mechanical Engineering Department, is a data acquisition system we developed to improve suspension tuning with a data-driven approach. The system mounts to a bicycle frame and has sensors that measure vibration and travel speed to characterize the bike’s motion. While similar systems exist, they cost in the thousands of dollars range and are very specific to individual bike geometry. Our system was designed to be more affordable to the average rider as well …

Solar Solution For Mini-Rover, Michaella Ochotorena, Derick Louie, Jonathan Cederquist, Collin Petersen, Cole Korchek

Mechanical Engineering

This project focuses on designing, building, and testing a functional prototype of a collapsible solar array on the mini Mars rover being developed by client and sponsor, Mr. Rich Murray. Although many previous collapsible solar arrays have been deployed for space missions, the previous solar-powered Mars rovers only deployed their arrays once upon landing. This solar array will be able to collapse and deploy multiple times to allow for greater rover mobility and stability when the rover is not charging. This system is critical to the success of the rover project because it provides power without which the rover cannot …

Therapeutic Mechanical Horse, Cade M. Liberty, Aleya Dolorfino, Peter Philips, Zuzanna Dominik, Luke Watts

Mechanical Engineering

Jack's Helping Hand and its hippotherapy participants required a device to serve as an alternative to a live horseback riding experience that could also increase the range of riders. This would provide more clients with equine-assisted therapy that has proven to better the lives of people with both physical and mental disabilities. Horses can be unpredictable, tall, and sometimes anxiety-inducing, especially for new riders. Our group’s aim was to develop a mechanical horse that will be able to reduce these issues for equine therapy centers and the riders they help. When a rider gets to practice sitting on the horse …

Interactive Lego Girl Scout Arm, Chris Suzuki, Emi Okuyama, Bryson Shores, Karina Sandoval

Mechanical Engineering

This Senior Project Report document outlines the senior design project for Girl Scouts of California’s Central Coast (GSCCC) led by a team of four Mechanical Engineering students at California Polytechnic State University, San Luis Obispo. The project encompasses the researching, designing, prototyping, and testing of a LEGO robotic arm for the Girl Scouts to learn more about STEM (Science, Technology, Engineering, and Mathematics) and provide support to each Girl Scouts cookie sales in their stores. Their goal was to build a LEGO robotic arm that will interact with customers at the Girl Scout stores and promote the girl scouts' interest …

Multifamily Complex Smart Locks For Property Management And Tenant Security, April Mills, Allen Chen, Dana Kumamoto, Michael Cook

Mechanical Engineering

Maintaining and managing hundreds of locks and physical keys for an apartment complex can be time consuming and costly, especially when the apartments turn over to new tenants. Our goal was to develop a smart door lock that is compatible with Obodo’s management app for apartment complexes to make accessing apartments secure and simpler for tenants and easier to manage for owners.

We designed and manufactured one smart door lock that is powered with four AA batteries and utilizes a dynamic NFC device and Bluetooth technology. The board can enter a sleep mode which reduces power consumption. The dynamic NFC …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Kinetic Energy Harvesting Device For Long Distance Thru-Hikers, Jarod Reece Lyles, Ryan William Mclaughlin, Shaw Hawkeye Hughes, David Hernandez

Mechanical Engineering

The intent of this project was to design and build a device capable of harnessing biomechanical energy from a thru-hiker to charge electronic devices. To begin, we ruled out any potential solutions that could be intrusive to the hiking experience, limiting us to a device that could be placed in a backpack.

After defining the scope of the project, we ideated upon potential designs, and chose to move forward with a rotational generator based design. Detailed analysis included both system dynamics and vibrations based models, and from this analysis we developed a mechanical design in SOLIDWORKS®️ and a custom printed …

Barker Bird Animatronic Senior Project Report, Marcus Monroe, Nolan Clapp, Ishan Jandaur, Jonathan Ogden

Mechanical Engineering

This document describes how our F71 Senior Design Project team developed a 3D printed, electronic bird that mimics Disneyland’s first animatronic, the Barker Bird. An animatronic is a mechanical puppet that replicates real life movement with robotic parts. Disney’s Barker Bird is a well-known animatronic that replicates a talking macaw with multiple moving systems. The final prototype completed by our team serves as a teaching tool for CAPED (Cal Poly Amusement Park Engineers and Designers) club members that are interested in the field of animated robots.

Brush Clearing Trimming Device: Drivetrain, Dallas Russell, Nathan Small, Alex Imbery, Jordan Aguana

Mechanical Engineering

We, the “DT Inc.” team, have been tasked with the redesign of the drivetrain of an electric brush clearing tool created for trail and roadside use. We started the design process by doing research on the currently available products and determining their strengths and shortcomings. We also tested the prototype given to us by our sponsor, and listened to our sponsor about what he liked about his design and what he wanted changed. We resolved from this research that the most important improvements that we needed to make were to improve the traction, reduce the speed and increase the torque, …

Baker/Koob Final Report: Solar Solution For Mini Mars Rover, Jonathan Cederquist, Cole Korchek, Derick Louie, Michaella Ochotorena, Collin Petersen

Mechanical Engineering

This project focused on designing, building, and testing a functional prototype of a collapsible solar array on the mini Mars rover being developed by client and sponsor, Mr. Rich Murray. Although many previous collapsible solar arrays have been deployed for space missions, the previous solar-powered Mars rovers only deployed their arrays once upon landing. This solar array will be able to collapse and deploy multiple times to allow for greater rover mobility and stability when the rover is not charging. This system is critical to the success of the rover project because it provides power without which the rover cannot …

Model-Based Design Of An Optimal Lqg Regulator For A Piezoelectric Actuated Smart Structure Using A High-Precision Laser Interferometry Measurement System, Grant P. Gallagher

Master's Theses

Smart structure control systems commonly use piezoceramic sensors or accelerometers as vibration measurement devices. These measurement devices often produce noisy and/or low-precision signals, which makes it difficult to measure small-amplitude vibrations. Laser interferometry devices pose as an alternative high-precision position measurement method, capable of nanometer-scale resolution. The aim of this research is to utilize a model-based design approach to develop and implement a real-time Linear Quadratic Gaussian (LQG) regulator for a piezoelectric actuated smart structure using a high-precision laser interferometry measurement system to suppress the excitation of vibratory modes.

The analytical model of the smart structure is derived using the …

Cal Poly Fluid Power Vehicle Challenge 2022, Sangmin Sung, Eddy Rodriguez, Travis Welch, Jeremy Baechler, Kevin Pauls

Mechanical Engineering

In this report, the Featherweight Cycles design team puts forth the scope and overview of their design project, discusses background research and competitor analysis, and presents the project’s final design and manufacturing plans. The overall goal of this project is to fabricate and compete in the Fluid Power Vehicle Challenge, hosted by the National Fluid Power Association. To better define the design process, the team researched previous year’s designs from Cal Poly, as well as winning designs from the last two years to form a baseline of knowledge about competing schools’ designs. After researching multiple design paths, Featherweight Cycles chose …

Development Of A Prototype Ball-And-Plate Balancing Platform, Scott J. Mangin

Master's Theses

Ball-and-plate balancing platforms have been utilized throughout academia to further understanding of nonlinearities that can occur when applying control algorithms to nonholonomic and underactuated systems. The objective of this thesis is to build upon an existing ball-and-plate balancing platform used in the Intro to Mechatronics class and create a robust platform system that can be utilized by future students to test various controller designs derived from MATLAB/Simulink®. The ball-and-plate platform design uses a myriad of sensors to track the system components in real time: a resistive touch panel is used to track the position of the ball on the plate, …

Gaylord Produce Removal Machine, Marcus Takashi Hirose Lee, Jacob Michael Perlman, Carissa Abigail Kamm, Mark Misao Loera

Mechanical Engineering

This Final Design Review Report outlines the senior design project that began Winter Quarter of 2021 at California Polytechnic State University. Our team consists of three mechanical engineers and a general engineer, working together to design, build, and test a product for Alameda County Food Bank. The goal of the final product is to relieve volunteers and employees of tedious manual labor and increase efficiency during the removal of produce from large Gaylord containers. This document describes background research, the objectives of the project, chosen concept design, analysis and initial prototyping of said concept, the final design, and verification prototype …

Gaf Fiberglass Mat Slitter Blade Sharpener, Mark D. Breaux, Bradley M. Smith, Esteban Carrillo, Carlos Espinoza

Mechanical Engineering

This document contains an overview for the offline slitter blade sharpening system created for GAF to sharpen their current cutting tools in a timely and safe manner without hindering the timeline and production of their assembly line. This design was developed by four undergraduate students at from Cal Poly, San Luis Obispo. This document first investigates background information of any patents, current sharpening device, sharpening safety standards, or literature review that may be useful in a sharpening mechanism device. This document also contains our design concept prototype, which consists of three main features, the use of a top guard for …

Mug For Veterans With Tremors, Eliot Daniel Briefer, Nicholas Michael Greco, Lucas Paul Martos-Repath, Tiernan Lif Kehoe

Mechanical Engineering

This Final Design Review Report outlines the senior design project completed by a team of mechanical engineering students attending California Polytechnic State University, San Luis Obispo for the McGuire Veterans Affairs Medical Center in Richmond, VA. The scope of the project was to design, build, and test a device for veterans with tremors that would allow them to enjoy their favorite drinks comfortably and easily, without worrying about spills. The final product must be lightweight, aesthetic, capable of handling various tremor types, and can be operated in multiple planes to allow the veterans full control over the device. This document …

Development Of A Low-Cost, Photovoltaic-Powered, Automated Water Recovery System, David E. Daley

Master's Theses

An existing water filtration system at the Channel Islands Marine & Wildlife Institute (CIMWI) wastes approximately 25 gallons of water per day rinsing out solid waste under light load. To reduce CIMWI’s water and energy consumption, an automated system was designed and built to recover the rinse water and return it to the existing filtration loop. Models for fluid system requirements, basic energy needs, and photo- voltaic energy generation were created to aid in component selection. Basic sensors and electronics were programmed in Python for use with a Raspberry Pi single board computer to collect and process water recovery data …

Cnc Feed Drive Control, Ryan J. Funchess, Caleb P. O'Gorman, Nick J. Desimone, Juan M. Majano, Samuel K. Wong

Mechanical Engineering

This document serves as the Final Design Report (FDR) for a senior project developed by our team: four senior Mechanical Engineering students and one computer engineering student at California Polytechnic State University, San Luis Obispo (Cal Poly). While the project was completed for, and sponsored by, Professor Simon Xing of Cal Poly, the remainder of the university’s controls professors will be indirectly benefited from this project. Our goal was to design and implement a functional CNC Feed Drive to be used for educational demonstrations and data collection. This document discusses our early product research and benchmark goals, which established constraints …