Mechanical Engineering Commons^™

Rc Baja Suspension And Steering, Garrett Bailey

All Undergraduate Projects

The RC Baja team set out to engineer and construct a working remote-control device that can compete in the ASME Baja Competition. The students have a focus on either suspension and steering or drivetrain and chassis. This report is centered on the suspension and steering. First, multiple analyses were completed using engineering methods such as mechanical design, statics, strengths of materials, and dynamics for parts of the device. The calculations found in the analysis are then used to create designs for the parts so that they will meet the requirements and be successful in the competition. After the parts are …

Jcati Carbon Fiber Recycler: Crusher System, Devin Riley

All Undergraduate Projects

With a substantial rise in Carbon Fiber use across all industries, the need for a way to recycle the waste has grown as well. A group of Mechanical Engineering Technology students at Central Washington University funded by the Joint Center for Aerospace Technology (JCATI) have created a machine to recycle waste wing trimmings from the Boeing company’s airplanes. This machine consists of 5 different sub-assemblies being the oven, crusher, gear train, conveyor, and shredder. The purpose of this project was to decrease the deflection in the crusher caused by bulging in the housing and movement of the bearings. To decrease …

Rc Baja: Suspension And Steering, Baley Norton, John Lange

All Undergraduate Projects

Engineering students attending Central Washington University were tasked with developing and creating a functional RC car. This car would then compete in a state-wide competition while being developed over the course of three quarters with the competition being held in the spring. This was completed in teams of two that were assigned two of the four sections within this project who then independently designed and developed each section. This was broken down into having one teammate in charge of the drivetrain and chassis and having the other teammate working on the suspension and steering sections of the vehicle. Each section …

Frostflex, Isaac Edmondson, Caleb Edmondson, Joey Esker, Nadine Salem

Williams Honors College, Honors Research Projects

Research has shown that the majority of heat lost during physical exercise leaves the body through the hands, feet, and the face. Our design project seeks to develop cooling glove technology to increase the rate at which heat leaves the body during recovery from physical exertion. The goal of this project was to investigate different ways in which heat absorption through various mediums can be manipulated and scaled into an adaptable, flexible design in which athletes of all levels, from recreational to professional, can improve their physical performance with the use of our gloves. Deliverables include a functional prototype, product …

Effects Of Elastic Anisotropy On Residual Stress Measurements Performed Using The Hole-Drilling Technique, Joshua T. Ward

Browse all Theses and Dissertations

In the present work, the variation in through-thickness residual stress profiles driven by elastic anisotropy is investigated using the incremental hole-drilling method. The standardized hole-drilling technique allows for the calculation of in-plane stresses based on measured surface strains, however, these calculations assume elastic isotropy. The assumption of elastic isotropy allows for the material constants to be reduced down to two values, however, this assumption is invalid for many materials used in aerospace design. These materials are often times elastically anisotropic, which leads to inaccuracy and uncertainty in measured stress profiles. An interference fit ring and plug sample was designed, using …

Effect Of Size And Shape Parameters On Microstructure Of Additively Manufactured Inconel 718, Showmik Ahsan

Browse all Theses and Dissertations

Additive Manufacturing (AM) methods are promising in applications where complex part geometries, exotic materials and small lot sizes are required. Aerospace manufacturing stands to use AM methods extensively in the future, and frequently requires temperature- and corrosion-resistant alloy materials such as Inconel 718. However, the microstructural evolution of Inconel 718 during additive manufacturing is poorly understood and depends on part size and shape. We studied the microstructure of Inconel 718 parts manufactured by Laser Powder Bed Fusion in order to further elucidate these dependencies. Microstructural analysis, SEM imaging, EBSD scans and Microhardness testing were performed.

Rankine Cycle Investigation On Meeting Power And Thermal Requirements Of High-Speed Aircraft, Jacob J. Spark

Browse all Theses and Dissertations

This work is investigating a dual mode Rankine cycle for aircraft applications, specifically meeting vehicle thermal and power requirements. This multiconfigurational approach allows the Thermal Management System (TMS) to be controlled based on aircraft needs. In this design, waste heat is removed from critical areas of the aircraft (e.g., propulsion, structure, subsystems) using the fuel as a heat sink. Hot fuel is then forced through a heat exchanger actively boiling water. The vapor byproduct is fed to a turbine coupled to a generator, providing power. The low-pressure steam is then condensed using cold fuel drawn from its tank; however, when …

Simplified Mass And Inertial Estimates For Aircraft With Components Of Constant Density, Benjamin C. Moulton, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

Aircraft mass and inertial properties are required for predicting the dynamics and handling qualities of aircraft. However, such properties can be difficult to estimate since these depend on the external shape and internal structure, systems, and mass distributions within the airframe. Mass and inertial properties of aircraft are often predicted using computer-aided design software, or measured using various experimental techniques. The present paper presents a method for quickly predicting the mass and inertial properties of complete aircraft consisting of components of constant density. Although the assumption of constant density may appear limiting, the method presented in this paper can be …

On The Mechanism Of Performance Improvement Of Electroactive Polyvinyl Chloride (Pvc) Gel Actuators Via Conductive Fillers, Zachary Frank, Kwang J. Kim

Mechanical Engineering Faculty Research

The electromechanical actuation of transparent plasticized polyvinyl chloride (PVC) gels with conductive fillers were studied. The effects of functionalized carbon nanotubes (CNTs) and 1-butyl-3-methylimidazolium tetrafluoroborate ([Bmim]BF4) ionic liquid (IL) on both the electrical conduction and dielectric processes within PVC gels were investigated, and the differences between the two were clarified. Both CNTs and IL were shown to increase the conductivity of the gels and produce larger electromechanical transduction of a contraction actuator, but only CNTs were shown to increase the electrostatic adhesion force of the PVC gels. The addition of charge carriers to the gel via the inclusion of ILs …

Mmteg Heatsink Design, Peyton Nienaber, Kadin Feldis, Alec Savoye, Jack Waeschle

Mechanical Engineering

In this document, Cal Poly Senior Design Team F16 presents a summary of its work developing a suitable heatsink for Gas Technology Institute’s Methane Mitigation Thermoelectric Generator. After several months of iterating between experimental testing and simulated heat transfer, a suitable prototype was selected for use in further refining simulation parameters. This was called the structural prototype and it allowed Team F16 to confirm several remaining unknowns relating to component thermal conductivity. All documentation of this process can be found in Preliminary, Critical, and Interim Design Review documents (PDR, CDR, IDR), included in this report. Having a realistic model …

Mechanized Theatre Turntable, Chloe Huiyi Chou, Ethan Lee Stroh, Ruodolf Reller Quelnat Rumbaoa, Davide Lanfranconi

Mechanical Engineering

This project aimed to create a remote-control and drive system for a theatrical turntable that was constructed by the Theatre and Dance Department of California Polytechnic State University, San Luis Obispo. Over the course of three quarters, the team successfully designed and manufactured a working verification prototype. This verification prototype was then tested, and the project sponsor verified that it met all specifications. The current iteration of the verification prototype can support up to a load of 1400 lbf, rotate a 12 ft diameter turntable clockwise and counterclockwise with a speed range of 1 to 4 rpm, and is able …

Manual Material Handling Lift-Assist System For Occupational Exoskeleton, Erik Goes, Daniel Guthrie, Trevor Ward

Honors Capstones

It is no secret that lifting heavy objects is one of the premier causes of workplace injury, and the modern worker needs help to remain healthy. Workers need something they always have with them that makes their work safer as well as easier; our solution is an active lift-assist exoskeleton. The proposed exoskeleton design includes a military backpack exoskeleton frame, on which two actuators pull cables attached to end effectors that the operator will be holding. This system can adjust to conform to a wide variety of operator sizes, without restricting any of their range of motion. This leads to …

Novel Mobility Device For Conjoined Twins, Allyson Bowgren

Honors Capstones

This project provides a solution to a problem proposed by a pair of conjoined clients. With their desire to become fully independent, the clients need an improved mobility device. Being joined at the head, moving around was always difficult for them and their situation did not get any better after an accident left one of them immobile. Their current device was a decent and quick solution at the time it was first needed. However, since its conception the device quickly became obsolete, and they are now in need of a more effective device that allows them to travel easier. This …

Developing New Crutch Tip Design For Overall Increased Stability And Improved Movement On Different Terrains, Lauren Skinner

Honors Theses

Crutches are a mobility assistive device that are often used in various situations, such as post- surgical rehabilitation and recovery after injury. The current crutch tip design that is used on today’s crutches are often unstable and do not provide quality movement on different terrains, such as snow, ice, mud, and wet surfaces. These problems would be solved with a new tip design that could be attached to existing crutches or manufactured with the crutch itself. The team’s solution to this problem is a crutch tip with modular parts. The tip would attach to the shaft of the crutch like …

Mechanistic Undrestanding Of Amorphization In Iron-Based Soft Magnetic Materials, Taban Larimian

ETD Archive

Iron-based magnetic alloys possess very good magnetic and mechanical properties. Among these alloys Fe-Si-B-based alloys show outstanding saturation magnetization and coercivity which makes them great candidates for many industrial applications. Addition of certain elements to the Fe-Si-B base is proven to improve the homogeneity and fineness of microstructure as well as enhance the magnetic behavior of these alloys. In this research work, we have studied the effect of adding copper and niobium to the Fe-Si-B base alloy. Previous studies have shown that magnetic alloys show better magnetic properties when their microstructure consists of nanocrystals embedded in an amorphous matrix. In …

Predictive Performance And Teaming Via The Mist-C Ocean Hierarchy Utilizing Personality And Skills, Brighton H. Owen

All Theses

This thesis seeks to establish and define the individual, the team as an entity, and qualify various metrics to predict team performance. When several individuals come together, they form a team that is often capable of designing and developing concepts beyond the individual on their own by methods of task dispersion, goal orientation, communication, and more. With these teams comes growth and increased performance leading to more efficient processes and better metrics by which performance may be measured. To achieve this, 34 engineering students in the AerosPACE senior design program, which lasted two semesters, were asked to complete surveys in …

Viability And Accessibility Of Urban Heat Island And Lake Microclimate Data Over Current Tmy Weather Data For Accurate Energy Demand Predictions., Irena A. Weclawiak

ETD Archive

Building Energy Simulations (BES) are necessary for designing energy-efficient systems. Open-source simulation software developed by the Department of Energy (DOE), EnergyPlus (EP) provides Typical Meteorological Year (TMY) weather data that consists of a 15-year average. Two major concerns about this data are the inability to detect extreme conditions and limited data locations. There is a greater number of Microclimate (MC) stations that can be used for simulations, but it involves time-consuming data preparation to match the EP format. This study investigated the effects of Urban Heat Island (UHI) and the MC of Lake Erie. A comparison of the MC data …

An Evaluation And Economic Analysis Of A Water Main Geothermal System In A Residential Space, Brian L. Kohut

ETD Archive

Iron-based magnetic alloys possess very good magnetic and mechanical properties. Among these alloys Fe-Si-B-based alloys show outstanding saturation magnetization and coercivity which makes them great candidates for many industrial applications. Addition of certain elements to the Fe-Si-B base is proven to improve the homogeneity and fineness of microstructure as well as enhance the magnetic behavior of these alloys. In this research work, we have studied the effect of adding copper and niobium to the Fe-Si-B base alloy. Previous studies have shown that magnetic alloys show better magnetic properties when their microstructure consists of nanocrystals embedded in an amorphous matrix. In …

A Computer Vision-Based Method For Bolt Loosening Detection, Savannah Burdette

Honors Theses

Routine bolt-loosening inspection plays an essential role in managing and preventing the degradation of our nation’s highway bridges over time. Neglecting to perform these inspections could result in public safety concerns. The study of this thesis develops a cost-effective method of bolt-loosening detection based on computer vision. To this end, two input images of the bolted connections are collected at two different inspection times. The feature points are then identified from the input images, based on which a geometric transformation matrix is applied to correct any perspective differences between the two images. Next, we select the image patches of the …

Low-Cost Prosthetic Feet For Underserved Populations: A Comparison Of Gait Analysis And Mechanical Stiffness, Kaleigh Renninger, Brevin Banks, Dustin A. Bruening

Library/Life Sciences Undergraduate Poster Competition 2022

• Lower limb loss is an ongoing cause of disability throughout the world.
• Despite advancements in prosthetic technologies, there are numerous underserved populations in need of effective low-cost prosthetic foot options.

Rc Baja, Cam Jamison

All Undergraduate Projects

To satisfy the Mechanical Engineering Technology program requirements a senior project was accomplished with an RC car build. An RC car was designed, manufactured, and tested to meet all requirements set forth by American Society of Mechanical Engineers (ASME) RC Baja competition. A two-person team was assembled to build the RC Car. Teammate Paul Lervick was responsible for the suspension and chassis components and the other was responsible for the drivetrain and steering components. During the fall quarter drawings and general designs were created. Many different RC cars and motorized vehicles were referenced when initially coming up with aesthetic ideas. …

Rc Baja Independent Suspension And Chassis Design And Development, Joseph Fritz

All Undergraduate Projects

The goal of this project is to develop an RC car to compete in the MET RC Baja competition. A car will be constructed to be as lightweight, durable, and fast as possible while abiding by ROAR (Remotely Operated Auto Racers) regulations. As such, suspension, steering, chassis and drivetrain systems will need to be devised to form a complete vehicle. The chassis must provide mounting points for all other components of the vehicle and provide a rigid platform in order to create a stable vehicle. The suspension must operate smoothly, allowing for at least 1 inch of ground clearance, …

Creating Reel Designs: Reflecting On Arthrogryposis Multiplex Congenita In The Community, Iris Layadi

Purdue Journal of Service-Learning and International Engagement

Because of its extreme rarity, the genetic disease arthrogryposis multiplex congenita (AMC) and the needs of individuals with the diagnosis are often overlooked. AMC refers to the development of nonprogressive contractures in disparate areas of the body and is characterized by decreased flexibility in joints, muscle atrophy, and developmental delays. Colton Darst, a seven-year-old boy from Indianapolis, Indiana, was born with the disorder, and since then, he has undergone numerous surgical interventions and continues to receive orthopedic therapy to reduce his physical limitations. His parents, Michael and Amber Darst, have hopes for him to regain his limbic motion and are …

Implementation Of Stereo Digital Image Correlation For In-Plane Strain Measurements To Quantify The Anisotropic Behavior, Plastic Flow, And Strain Hardening Of Extruded Aluminum Alloy, Farzana Yasmeen

Theses and Dissertations

The efficient use of metals is important in various industries, including aerospace, automotive, and energy systems. In each case, the type and range of combined loading conditions can be quite different. The approaches to stress analysis of such complex engineering components and assemblies often are limited to elastic conditions. For those cases where components are relatively thin, elastic-plastic conditions are present; there is continuing interest in assessing the accuracy of analytic and computational models for combined loading conditions. In such cases, experiments performed with axial and shear loads (e.g., tension-torsion) provide baseline data regarding the relationship between applied stresses and …

Build Your Own Body Mod: Empowerment Through Prototyping And Design, Anaiss Arreola, Katherine R. Ganim

Journal of Science Education for Students with Disabilities

When you don’t have a hand, what could you have instead? This article introduces the impact of inviting youth with disabilities to learn tools and technology to design their own solutions and advocate for their own future. This approach to programming is rooted in a mindset of designing WITH, not FOR. Not only are design outcomes improved when users are incorporated into the process, but this approach has been shown to improve confidence in creating one’s own solutions. These programs include hands-on “design-your-own-body-mod” workshops, as well as a budding inclusive design consultancy led by youth with disabilities. Through this programming, …

Adapted Tricycle 2021, Carolyn Graven, Daniel Coleman, Sebin Cho, Farhan Khan

Mechanical Engineering

This document describes and outlines the details of the senior project completed by a team of four mechanical engineering students in their final year at California Polytechnic State University, San Luis Obispo. The team worked with Linda Wolff at California Children’s Services to reach their main goal: to create an exercise tricycle that can be used by Savannah. Savannah is a young adult, and she needs to be able to steer, brake, and power the tricycle using almost entirely her core muscles. Over the course of the project, the team worked to design and build a safe and functional tricycle …

Inverted Fluorescence Microscope, Matthew B. Pfeiffer, Spencer George Hann, Thomas James Eggenberger, Trevor Lee Blythe

Mechanical Engineering

Team F13 is composed of Trevor Blythe, Spencer Hann, Matthew Pfeiffer, and Thomas Eggenberger. We are all majoring in mechanical engineering and in our final year of study here at Cal Poly San Luis Obispo. This project is a continuation of a 2019-2020 senior project. The previous team designed and built a functioning inverted fluorescence microscope (IFM) from scratch. This device was created as a lab tool for undergraduate students to be able to perform experiments on microfluidic devices constructed in Cal Poly’s Microfabrication Laboratory. Although substantially functional, several design constraints had not yet been met. Our team has improved …

Frequency Domain Measurements Of Melt Pool Recoil Force Using Modal Analysis, Tristan Cullom, Cody Lough, Nicholas Altese, Douglas Bristow, Robert Landers, Ben Brown, Troy Hartwig, Andrew Barnard, Jason Blough, Kevin Johnson, Edward Kinzel

Michigan Tech Publications, Part 1

Recoil pressure is a critical factor affecting the melt pool dynamics during Laser Powder Bed Fusion (LPBF) processes. Recoil pressure depresses the melt pool. When the recoil pressure is low, thermal conduction and capillary forces may be inadequate to provide proper fusion between layers. However, excessive recoil pressure can produce a keyhole inside the melt pool, which is associated with gas porosity. Direct recoil pressure measurements are challenging because it is localized over an area proportionate to the laser spot size producing a force in the mN range. This paper reports a vibration-based approach to quantify the recoil force exerted …

Senior Design Capstone: Using An Engineering Design Process To Create A Sawzall Wobble Fixture For Milwaukee Tools, Tyler Moore

Honors Theses

The overall objective of this design project was to successfully design a fixture to expedite the repairs of Sawzalls at the Milwaukee Tools repairs facility in Greenwood, Mississippi. This project was executed in accordance with guidelines set forth by the Senior Capstone Design class at the University of Mississippi as well as the quality engineers sponsoring the project at Milwaukee Tools. The fixture was created utilizing an engineering design process with the goal of allowing technicians to press two Sawzall wobbles onto an angled Sawzall wobble shaft using an arbor press with just one press. By beginning with a straightforward …

Enercon Station Vacuum Pump Replacement, Clint Hembree, Jared D'Amico, Connor Moore, Paul Jeffrey Fontenot, Sydnee Castello, J.J. Clements

Senior Design Project For Engineers

This details the progress of the ENERCON pump replacement project as completed by the Kennesaw State University interdisciplinary senior design group. This project is a two-semester capstone effort for the engineering program at Southern Polytechnic School of Engineering, overseen by Dr. McFall during Fall 2020 and Dr. Khalid during Spring 2021 semesters. The 2020-2021 KSU Interdisciplinary Senior Design team was tasked with completing an Engineering Change Package (ECP) for existing vacuum pumps at ENERCON Station. The mechanical, electrical, and civil students worked together, performing evaluations on existing plant systems to ensure the plant could support the new vacuum pumps. By …