Mechanical Engineering Commons^™

Laser-Assisted Sound Source Localization Inside A Solid Enclosure, Antonio Figueroa Mombela

Wayne State University Dissertations

Sound source localization is typically conducted in open space so that the line of sight is not blocked among individual sensors. This research presents a new technology that enables one to see acoustically through a solid Plexiglass enclosure to locate a sound source stationed inside at some arbitrarily selected locations. By using SODAR technology, non-invasive laser-assisted microphones, analog, and digital signal processing (band-pass filtering, fast Fourier transform algorithm, cross-correlations, and triangulations) satisfactory sound source localization results were obtained. In this project, the enclosure walls were flat; only the azimuth angle of a sound source could be determined. To obtain the …

A Combined Additive - Deformation - Machining (Adm) Manufacturing Process With Controlled Microstructures, Ahmed Nabil Taher Elalem

Wayne State University Dissertations

ABSTRACTA COMBINED ADDITIVE - DEFORMATION - MACHINING (ADM) MANUFACTURING PROCESS WITH CONTROLLED MICROSTRUCTURES by AHMED NABIL TAHER ELALEM August 2022

Advisor: Dr. Xin WuMajor: Mechanical Engineering Degree: Doctor of Philosophy

Direct metal additive manufacturing provides great flexibility in 3D shaping compared to traditional manufacturing processes of metal casting, deformation followed by machining and joining for obtaining the final production shape. On the other hand, it suffered from its dendric microstructure produced during solidification. This study reports the development of new combined metal additive and deformation processes to take advantage and reduce/eliminate the drawback of individual processes. The heating source mainly …

Assessment Of Small-Scale Mechanical Damage On Safety Performance Of Lithium-Ion Batteries, Maher A. Almohammedali

Wayne State University Dissertations

Battery safety studies of Li-ion batteries (LIBs) related to mechanical abusive loadinginvolving contact compression of hard objects, bending and nail penetration usually show that LIBs can withstand some mechanical deformation prior to internal short circuit (ISC). Stress or strain-based criteria has been suggested to understand local conditions between the anode, cathode and the separator due such abusive mechanical loading. A strain-based criterion has also been developed at Wayne State and reported in open literature (Newaz et al.) Focus of such work has been to determine strain levels that may rupture the separator putting in contact the anode and cathode leading …

Workforce Development Strategies In Additive Manufacturing, Mel Cossette, Ismail Fidan, Gaffar Gailani, Angran Xiao

Publications and Research

Additive Manufacturing (AM), also known as 3D Printing (3DP), is one of the newest manufacturing technologies with growing utilization in our daily life. Parallel to this growth, new materials, machines, and specific processes are being developed to produce parts in better-finished quality, at lower cost, and with shorter production time. However, workforce education in this evolving field has not advanced at the same pace as the technology, lacking proven curriculums, high-quality/accredited degree programs, and specialized advanced degrees. In this paper, some best practices established by the authors are introduced. The list is far from exhaustive but is proven to be …

Visualization And Validation Of Twin Nucleation And Early-Stage Growth In Magnesium, Lin Jiang, Mingyu Gong, Jian Wang, Zhiliang Pan, Xin Wang, Dalong Zhang, Y. Morris Wang, Jim Ciston, Andrew M. Minor, Mingjie Xu, Xiaoqing Pan, Timothy J. Rupert, Subhash Mahajan, Enrique J. Lavernia, Irene J. Beyerlein, Julie M. Schoenung

Department of Mechanical and Materials Engineering: Faculty Publications

The abrupt occurrence of twinning when Mg is deformed leads to a highly anisotropic response, making it too unreliable for structural use and too unpredictable for observation. Here, we describe an in-situ transmission electron microscopy experiment on Mg crystals with strategically designed geometries for visualization of a long-proposed but unverified twinning mechanism. Combining with atomistic simulations and topological analysis, we conclude that twin nucleation occurs through a pure-shuffle mechanism that requires prismatic-basal transformations. Also, we verified a crystal geometry dependent twin growth mechanism, that is the early-stage growth associated with instability of plasticity flow, which can be dominated either by …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …

Npt Test Machine, Lauren Cash

Williams Honors College, Honors Research Projects

Located at the Research facility at The Goodyear Tire & Rubber Company, the Non-Pneumatic Tire (NPT) Program is currently in the prototype phase. However, airless tire structures are quickly gaining popularity as an alternative to a traditional pneumatic tire. The NPT Test Machine is a measurement fixture that will perform a series of evaluations to determine the stiffness of an NPT; this will allow the program to expand and evolve more rapidly into a manufacturing phase. In this Senior Design Project, a complete test solution was researched, designed, built, programmed, and validated so that data can be collected, and tires …

Schaeffler E-Motor, Jenne Harasin, Zachary Zatta, Christopher Tvaroch

Williams Honors College, Honors Research Projects

This project will be focusing on the work accomplished at Schaeffler to convert an existing internal combustion engine, Ford F-250 truck, into a battery electric vehicle. This report focuses on the vehicle's integration with an emphasis on the bearing design, e-Axle housing's method for mounting, bus bar design, resolver design, differential options, wiring for low and high voltage, and oil pump and cooling system for e-Beam. The bearings for the differential as well as the power transmission system from the electric motor to the e-Axle will need to be specified. By late summer 2022, Schaeffler will have a working prototype …

Grinding And Super-Finishing Test Machine Project, Michael Simon

Williams Honors College, Honors Research Projects

A research project in The University of Akron to study grinding and super-finishing of silicon nitride ceramic was initiated by Dr. Siamak Farhad and sponsored by the Timken Company, with the assistance of undergraduate students Michael Simon, Ryan Hosso and Mathew Rozmajzl. The study required analysis of forces and scratches generated during grinding processes of silicon nitride samples. A testing assembly was designed and constructed to record the forces generated during grinding and super-finishing of silicon nitride samples in a computer-numerical-control machine. Silicon nitride samples were subjected to desired grinding and super-finishing operations and all forces generated during the process …

Design Of Composite Joints Using Machine Learning Approaches, Natalie Richards

Williams Honors College, Honors Research Projects

Adhesively bonded joints have an advantage in joining dissimilar engineering materials due to their high structural efficiency and being lightweight. These joints are either between two opposite laminates or between a composite laminate and a metal structure. The aerospace and automotive industries have seen an increase in utilizing these adhesive joints in their engineering applications. Joint strength along with the failure mode (adhesive, delamination, etc.) is the most important parameter to evaluate when understanding the capability of the adhesive joint. In this paper, a regression and a classification machine learning (ML) model are utilized to predict the failure load and …

Golf Club Cleaner, Owen Roach, Chris Wertenberger, Michael Skerlong

Williams Honors College, Honors Research Projects

Cleaning golf clubs can be a tedious process, however a necessary one to maintain equipment. Clubs are normally cleaned by filling a bucket with soap and water, soaking all the clubs to be cleaned, then scrubbing each one individually. An automatic club cleaner would make this process much easier and more enjoyable. Using electric motors, the club cleaner would have spinning brushes in soap and water to quickly and easily clean the club head. The machine would have different sections for cleaning the club head, polishing the club face, and cleaning the grip. The cleaner should be inexpensive and easy …

Multi-Platform Suppressor Design Project, Wyatt A. Openshaw, Alex B. Chiples

Williams Honors College, Honors Research Projects

The Multi-Platform suppressor is a design that is meant to bridge the gap in the suppressor market by being compatible and configurable with both rifle and pistol platform firearms. In the specific design and prototype referenced in this report, the Multi-Platform suppressor was designed to be used with 9mm pistol and 5.56x45mm rifle calibers with safety, effectiveness, and practicality in mind. To achieve this, the suppressor is configurable, utilizing a Nielsen device in the pistol configuration and a solid mount adapter that replaces the Nielson device piston and spring while in the rifle configuration. This allows the suppressor to retain …

Nject-3d, Kody Rinkevich, Logan Henderson, Nathaniel Anderson, James Patton, Cameron Wilson

Williams Honors College, Honors Research Projects

NJECT-3D is a student initiated design project where the utilities of a 3D printer and an injection molding machine are integrated into one cohesive unit. The goal of our project was to test the limits of rapid prototyping by utilizing printed molds. We developed an automated system where a mold can be printed on a 3D printer, translated from said 3D printer to an injection molder, then compressed and injected at said injection molder to output a finalized injection molded part.

Induction Brazing, Austin Squire, Scott Compton, Logan Hathaway, Michael Fleming

Williams Honors College, Honors Research Projects

Our team would like to research and explore ways of designing a portable device that uses induction heating/brazing to connect two exhaust pipes together.

Innovated Manual Wheelchair Propulsion, Jacob Eveleth, Abigail Steineman, James Murray, Garrett Best

Williams Honors College, Honors Research Projects

The goal of this project is to provide a manual wheelchair propulsion system that provides an easier way of moving the chair for the user. Our already-defined set of constraints and goals provides a clear end-goal for our group in accomplishing this task. We plan to have a 3D CAD model of the design by the end of the Spring 2022 semester. The first half of the Fall 2022 semester will be dedicated to developing a plan for prototyping, and the second half of the semester we plan to have the prototype created for use. So far, we have utilized …

Molecular Dynamics Simulation Study Of A Polymer Droplet Transport Over An Array Of Spherical Nanoparticles, Anish Thomas

Browse all Theses and Dissertations

This study uses molecular dynamics simulations to evaluate the dynamic behavior of a partially wetting polymer droplet driven over a nanostructured interface. We consider the bead-spring model to represent a polymeric liquid that partially wets a rough surface composed of a periodic array of spherical particles. Results show that at sufficiently small values of external force, the droplet remains pinned at the particle's surface, whereas above the threshold its motion consists of alternating periods of pinning and rapid displacements between neighboring particles. The latter process involves large periodic variation of the advancing and receding contact angles due to the attachment …

Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton

Browse all Theses and Dissertations

Refractory metal alloys in the tungsten molybdenum rhenium ternary system were additively manufactured using laser power bed fusion. Four ternary alloys with varying concentrations of tungsten, molybdenum, and rhenium were manufactured and manufactured again with an addition of 1 wt% hafnium carbide. Samples were heat treated to heal cracks, reduce porosity, and reduce inhomogeneity. Material microstructure was characterized before and after heat treatment using microscopy, energy dispersive x-ray spectroscopy, and electron backscatter diffraction mapping. Mechanical testing was conducted on both three-point bend specimens and compression specimens, resulting in maximum bending strengths of 677.86 MPa, and maximum compression 0.2% yield strengths …

A Digital Twin For Synchronized Multi-Laser Powder Bed Fusion (M-Lpbf) Additive Manufacturing, Shayna Petitjean

Browse all Theses and Dissertations

One of the technological challenges in the widespread application of additive manufacturing is the formation of undesired material microstructure and defects. Specifically, in metal additive manufacturing, the microstructural formation of columnar grains in Ti-6Al-4V is common and results in anisotropic mechanical properties and a reduction in properties such as ductility and endurance limit. This work presents the application of hexagonal and circular arrays of synchronized lasers to alter the microstructure of Ti-6Al-4V in favor of equiaxed grains. An anisotropic heat transfer model obtains the temporal/spatial temperature distribution and constructs the solidification map for various process parameters, including laser power, laser …

Behavior Of 3d Printed Polymeric Triply Periodic Minimal Surface (Tpms) Cellular Structures Under Low Velocity Impact Loads, Jesse James Leiffer

Browse all Theses and Dissertations

Surface-based lattice structures such as triply periodic minimal surface (TPMS) lattices are lightweight structures that are widely being investigated for applications in automotive, aerospace, military, railway, and naval structures. Due to the recent advent of three-dimensional (3D) printing (3DP) technologies, architected cellular materials such as surface- or strut-based periodic lattice cell structures have emerged as a unique class of lightweight metamaterials. These materials possess enhanced strength to weight ratio, high stiffness, exceptional capabilities in reducing noise and vibration, insulating heat, and effective impact energy absorption. Understanding the impact behavior of such materials are important so that they can be reliably …

Design Of Human Inspired Feet For Mithra, A High-Performance Humanoid Robot, Spencer Lyle Brewster

Electronic Theses and Dissertations

This thesis explores the foot design for the new humanoid robot Mithra, with the goal to improve impact mitigation, natural gait throughout the gait cycle and balance. Using human gait parameters, a stiff aluminum foot was designed to emulate human center of pressure rollover trajectories. In addition, a 2D dynamic Finite Element Analysis (FEA) of the gait cycle was created in Abaqus to rapidly prototype foot designs. Data from the FE model provided impact forces, parameters for distal foot power evaluation and maximum lean angles. From this model a flexible nylon foot was optimized for the given design objectives. The …

Contact Simulation For Evaluating Patient Specific Surgical Guide Stability, Vincent Nierste

Electronic Theses and Dissertations

This study proposes a novel computational method to quantify guide stability for Patient Specific Instrumentation (PSI) guides. A finite element contact model was used to analyze the final position of PSI guides on a femur across a range of loading parameters representing forces applied by a surgeon during operative use. Separate segmentation methods were used for the guide and bone geometry to represent differences between segmentation and actual patient geometry. The region of loading parameters over which the guide exhibited a consistent final position was measured and reported as Guide Stability Score. The model was verified using cadaver specimens for …

Effects Of Additive Manufacturing Techniques On The Magnetocaloric Properties And Chemical Stability Of Lafexcoysi13-X-Y Alloys, Binyam Wodajo

Theses and Dissertations

Additive manufacturing (AM) is an emerging process to fabricate net shape, intricate, engineering components with minimal material waste; however, traditionally it has been largely applied to structural materials. AM of functional materials, such as magnetic materials, has received much less attention and the field is still in its infancy. To date, AM of magnetocaloric regenerators for magnetic refrigeration (an energy-efficient alternative to the conventional vapor-compression cooling technology), remains a challenge. There are several magnetic refrigerator device designs in existence today that are predicted to be highly energy-efficient, on condition that suitable working materials can be developed. This challenge in manufacturing …

Type Iii And Iv Deformation Twins In Minerals And Metals, John P. Hirth, Greg Hirth, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

Type IV twins are defined and shown to exist in triclinic crystal systems, as well as in some monoclinic and trigonal systems. Here, we focus on Pericline twins in triclinic plagioclase as an example. Type IV twins are associated with the irrationality of one of the twinning elements that is rational for a type II twin. The formation of type IV twins is accomplished through the shear on a K2 plane produced by the motion of twinning disconnections on a K1 plane, followed by rotational partitioning. The same systems where type IV twins are present also have type III twins …

Emissivity Prediction Of Functionalized Surfaces Using Artificial Intelligence, Greg Acosta, Andrew Reicks, Miguel Moreno, Alireza Borjali, Craig Zuhlke, Mohammad Ghashami

Department of Mechanical and Materials Engineering: Faculty Publications

Tuning surface emissivity has been of great interest in thermal radiation applications, such as thermophotovoltaics and passive radiative cooling. As a low-cost and scalable technique for manufacturing surfaces with desired emissivities, femtosecond laser surface processing (FLSP) has recently drawn enormous attention. Despite the versatility offered by FLSP, there is a knowledge gap in accurately predicting the outcome emissivity prior to fabrication. In this work, we demonstrate the immense advantage of employing artificial intelligence (AI) techniques to predict the emissivity of complex surfaces. For this aim, we used FLSP to fabricate 116 different aluminum samples. A comprehensive dataset was established by …

Construction Of A Peridynamic Model For Viscous Flow, Jiangming Zhao, Adam Larios, Florin Bobaru Ph.D.

Department of Mechanical and Materials Engineering: Faculty Publications

We derive the Eulerian formulation for a peridynamic (PD) model of Newtonian viscous flow starting from fundamental principles: conservation of mass and momentum. This formulation is different from models for viscous flow that utilize the so-called “peridynamic differential operator” with the classical Navier- Stokes equations. We show that the classical continuity equation is a limiting case of the PD one, assuming certain smoothness conditions. The PD model for viscous flow is calibrated to the classical Navier-Stokes equations by enforcing linear consistency for the viscous stress term. Couette and Poiseuille flows, and incompressible fluid flow past a regular lattice of cylinders …

Ultrathin Coding Metasurface For Underwater Wave Focusing, Branching And Self-Bending Generation With One Single Actuator, Lixie Song, Zhong Chen, Mehrdad Negahban, Lei Liang, Zheng Li, Zheng Wu

Department of Mechanical and Materials Engineering: Faculty Publications

A novel metasurface is proposed that aims to generate underwater acoustic waves with various functions by only one actuator. Each metasurface unit consists of an air cavity sandwiched on one side by a vibration plate and connecting rubber supports. By properly selecting the ratio of the plate to unit lengths, a phase shift of π can be attained to constitute a binary coding metasurface. Three demonstrations, including focusing, branching and self-bending waves, are chosen to validate the functionality of the design. The design is also shown to work over a wide frequency range through changing the ratio. In addition, the …

Machine Learning Assisted Metamaterial‑Based Reconfigurable Antenna For Low‑Cost Portable Electronic Devices, Shobhit K. Patel, Jaymit Surve, Vijay Katkar, Juveriya Parmar

Department of Mechanical and Materials Engineering: Faculty Publications

Antenna design has evolved from bulkier to small portable designs but there is a need for smarter antenna design using machine learning algorithms that can meet today’s high growing demand for smart and fast devices. Here in this research, main focus is on developing smart antenna design using machine learning applicable in 5G mobile applications and portable Wi-Fi, Wi-MAX, and WLAN applications. Our design is based on the metamaterial concept where the patch is truncated and etched with a split ring resonator (SRR). The high gain requirement is met by adding metamaterial superstrates having thin wires (TW) and SRRs. The …

Symmetric Or Asymmetric Glide Resistance To Twinning Disconnection?, Mingyu Gong, Houyu Ma, Kunming Yang, Yue Liu, Jian-Feng Nie, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

Successive gliding of twinning disconnections (TDs) creates three-dimensional twins in parent crystal and accommodates shear deformation. It is generally recognized that TD is subject to the same Peierls stress as it glides forward or backward because of its dislocation character and the twofold rotation symmetry of the twin plane. Based on atomistic simulations, we demonstrate that the glide of TDs may be subject to a symmetric or asymmetric resistance corresponding to step character, symmetric resistance for A/A type steps but asymmetric resistance for A/B type steps, where A and B represent crystallographic planes in twin and matrix. Furthermore, we experimentally …

Recent Advances In Biosensors For Detection Of Covid-19 And Other Viruses, Shobhit K. Patel, Jaymit Surve, Juveriya Parmar, Kawsar Ahmed, Francis M. Bui, Fahad Ahmed Al-Zahrani

Department of Mechanical and Materials Engineering: Faculty Publications

This century has introduced very deadly, dangerous, and infectious diseases to humankind such as the influenza virus, Ebola virus, Zika virus, and the most infectious SARS-CoV-2 commonly known as COVID-19 and have caused epidemics and pandemics across the globe. For some of these diseases, proper medications, and vaccinations are missing and the early detection of these viruses will be critical to saving the patients. And even the vaccines are available for COVID-19, the new variants of COVID-19 such as Delta, and Omicron are spreading at large. The available virus detection techniques take a long time, are costly, and complex and …

A Robot-Assisted Acoustofluidic End Effector, Jan Durrer, Prajwal Agrawal, Ali Ozgul, Stephen C.F. Neuhauss, Nitesh Nama, Daniel Ahmed

Department of Mechanical and Materials Engineering: Faculty Publications

Liquid manipulation is the foundation of most laboratory processes. For macroscale liquid handling, both do-it-yourself and commercial robotic systems are available; however, for microscale, reagents are expensive and sample preparation is difficult. Over the last decade, lab-on-a-chip (LOC) systems have come to serve for microscale liquid manipulation; however, lacking automation andmulti-functionality. Despite their potential synergies, each has grown separately and no suitable interface yet exists to link macro-level robotics with micro-level LOC or microfluidic devices. Here, we present a robot-assisted acoustofluidic end effector (RAEE) system, comprising a robotic arm and an acoustofluidic end effector, that combines robotics and microfluidic functionalities.We …