Mechanical Engineering Commons^™

Agv Design, Vincent Orzel, Zachary Woodrum

Williams Honors College, Honors Research Projects

This report details the design and calculation work done towards creating an autonomous guided vehicle (AGV) for use in the steel and metal related industries. Steel Equipment Specialists (SES) is a major manufacturer of coil transportation vehicles for these industries. SES believes the future of coil transportation within the mills includes AGVs in some circumstances. The team was tasked with exploring the design and cost of a base model for use in future designs, since SES has not yet modeled or manufactured an AGV. This design was successful under the stress from the application in calculations, and the cost of …

Design And Testing Of A Feed-Forward Control System For Deployable Vortex Generators Dependent On Angle Of Attack, Solomon B. Whitmire, Christopher J. Chapanar, Kirklin M. Anderson, Nickalus R. Amon, Daniel W. Chech

Williams Honors College, Honors Research Projects

A vortex generator (VG hereafter) is a common feature of an aircraft wing that disturbs the flow on the leading edge of the wing, thus energizing the boundary layer and reducing flow separation. For an aircraft experiencing flow separation, VGs can increase the lift-to-drag ratio of the wing and prevent stall; however, if flow separation isn’t an issue, the unnecessary frontal area of the VGs has the potential to produce parasitic drag. This study seeks to determine whether the use of a deployment system can improve the performance of VG’s by raising or lowering them depending on the angle of …

4040c Universal Tester Backup, Devan Keeling, John Bowen, Cameron Bosner, Jacob Lenart

Williams Honors College, Honors Research Projects

The 40 Series valve is one of Swagelok's highest volume part families of which 60,000 parts per year shipped are multi-ported. The multiport configuration requires a unique tester to ensure proper assembly and quality of upstream processes.

Due to the multiport configuration of these valves no alternate testing option exists, resulting in a high rate of customer disappointments per day should the equipment fail.

In addition to the tester's criticality, it has also been ranked as one of Swagelok's most unhealthy assets and is probable to experience extended downtime in the future.

This project proposes to design and build a …

Mini Baja Cvt Optimization, Emily Masa, Alec Bagley, Kyle Fertig, David Gao, Noah Cook

Williams Honors College, Honors Research Projects

The goal of this project is to design and optimize an eCVT setup for The University of Akron’s Zips Baja SAE car. The current CVT is a centrifugal CVT which changes its gear ratio through a series of weights and springs, while an eCVT uses a motor to change the gear ratio.The advantage of an eCVT is that the motor can be programmed to adjust in real-time based on the engine rpm. A centrifugal CVT can only be tuned ahead of time. It is necessary to compare the new acceleration performance to a tuned centrifugal CVT to determine if it …

Sae Formula Team Carbon Fiber Seat, Sean Turner, Jacob Jaksic

Williams Honors College, Honors Research Projects

This project is for the Formula SAE Zips Racing team here at the University of Akron. The team includes Jacob Jaksic, Sean Turner, Dovydas Sodys, Mike White, and Sevin Johnson. We are tasked with reducing the weight of their current seat, while remaining comfortable to the driver. Our plan was to do this with a lightweight material, specifically carbon fiber. Many different steps were required when outlining this project: finalizing a design with verification from our Zips racing advisor, completing FEA analysis on finished design, acquiring material to be molded into seat, and finding a company to fabricate out of …

Foldibot The Autonomous Clothes Folder, Jacob Kittinger, Braden Glasgow, Steven Shimko

Williams Honors College, Honors Research Projects

As society becomes more technologically advanced, so does the demand for innovative products that save time; products like the Roomba have revolutionized household chores. Our teams’ vision was to develop a solution for another time-consuming household chore: folding laundry. The goal of this project was to conceptually design a marketable “robot” capable of autonomously folding clothes and explore a potential design by prototyping and testing it. Our team utilized our culmination of knowledge acquired over five years of engineering studies to turn a “pen and paper” sketch into a functioning prototype; this project used engineering tools such as a Weighted …

Evaluation Of Regional Extrathoracic Deposition Of Low- And High-Momentum Aerosol Using Anatomically-Correct In Vitro Airway Models, Sana Hosseini

Theses and Dissertations

The popularity of pulmonary aerosol delivery is increasing due to numerous advantages including non-invasiveness, fast onset of action, avoidance of the first-pass metabolism, and relatively good patient compliance. However, aerosol delivery to the site of action within the extrathoracic regions is challenging to quantify from a regulatory perspective due to the combined effects of the device and formulation characteristics, complex morphology of the airways resulting in extreme anatomical variabilities, and user dependent administration methods. Besides the therapeutic aerosol delivery, electronic nicotine delivery systems (ENDS) are a user-driven aerosol technology used to deliver nicotine as one of the electronic liquid (e-liquid) …

A Machine Vision Based Automated Quality Control System For Product Dimensional Analysis, Aditya Akundi, Mark Reyna

Manufacturing & Industrial Engineering Faculty Publications

Quality control (QC) in manufacturing processes is critical to ensuring consumers receive products with proper functionality and reliability. Faulty products can lead to additional costs for the manufacturer and damage trust in a brand. A growing trend in QC is the use of machine vision (MV) systems because of their noncontact inspection, high repeatability, and relatively low cost. This paper presents a robust MV system developed to perform comparative dimensional inspection on diversely shaped samples, including additive manufacturing products. The algorithm used performs dimensional inspection on a base product considered to have acceptable dimensions. The perimeter, area, rectangularity, and circularity …

A Review On Application Of Model Based Systems Engineering To Manufacturing And Production Engineering Systems, Aditya Akundi, Viviana Lopez

Manufacturing & Industrial Engineering Faculty Publications

Increasing complexity in today’s manufacturing and production industry due to the need for higher flexibility and competitiveness is leading to inconsistencies in the iterative exchange loops of the system design process. To address these complexities and inconsistencies, an ongoing industry trend for organizations to make a transition from document-centric principles and applications to being model-centric is observed. In this paper, a literature review is presented highlighting the current need for an industry-wide transition from document-centric systems engineering to Model-Based Systems Engineering (MBSE). Further, investigating the tools and languages used by the researchers for facilitating the transition to and the integration …

Potential Production Of Theranostic Boron Nitride Nanotubes (64cu-Bnnts) Radiolabeled By Neutron Capture, Wellington Marcos Silva, Helio Ribeiro, Jaime Taha-Tijerina

Manufacturing & Industrial Engineering Faculty Publications

In this work, the radioisotope 64Cu was obtained from copper (II) chloride dihydrate in a nuclear research reactor by neutron capture, (63Cu(n, )64Cu), and incorporated into boron nitride nanotubes (BNNTs) using a solvothermal process. The produced 64Cu-BNNTs were analyzed by TEM, MEV, FTIR, XDR, XPS and gamma spectrometry, with which it was possible to observe the formation of64Cu nanoparticles, with sizes of up to 16 nm, distributed through nanotubes. The synthesized of 64Cu nanostructures showed a pure photoemission peak of 511 keV, which is characteristic of gamma radiation. This type of emission is desirable for Photon Emission Tomography (PET scan) …

El Español En Estados Unidos Como Recurso Para La Educación De Hispanos En Ingeniería, Hiram Moya

Manufacturing & Industrial Engineering Faculty Publications

Los Hispanos representan la más grande minoría en Estados Unidos. Sin embargo, el número de estudiantes hispanos en las carreras de ciencias y en particular en ingeniería ha estado subrepresentada por muchos años. Esta falta de representación ha hecho que se estudie de muchas formas los métodos de reclutar y retener y graduar estudiantes hispanos en ingeniería. Sin embargo, la urgencia continúa. Existen muchos retos para mejorar la participación de hispanos en ingeniería, incluyendo la falta costumbre en preguntar o solicitar ayuda, los retos económicos, y la falta de ejemplos a seguir en la facultad. Dado los retos, este artículo …

Machine Learning Model Optimization With Hyper Parameter Tuning Approach, Md. Riyad Hossain, Douglas Timmer

Manufacturing & Industrial Engineering Faculty Publications

Hyper-parameters tuning is a key step to find the optimal machine learning parameters. Determining the best hyper-parameters takes a good deal of time, especially when the objective functions are costly to determine, or a large number of parameters are required to be tuned. In contrast to the conventional machine learning algorithms, Neural Network requires tuning hyperparameters more because it has to process a lot of parameters together, and depending on the fine tuning, the accuracy of the model can be varied in between 25%-90%. A few of the most effective techniques for tuning hyper-parameters in the Deep learning methods are: …

Optimization Of Turbine Tilt In A Wind Farm, James Cutler, Andrew P.J. Stanley, Jared J. Thomas, Andrew Ning

Faculty Publications

Wind farm power production is significantly affected by upstream turbines creating wakes of slower wind speeds that overlap the rotor swept areas of downstream turbines. By optimizing the tilt angle of the turbines in a farm, wakes may be deflected away from downstream turbines, increasing the overall energy production. In this study, we optimized the tilt angle of turbines in a wind farm to maximize energy production. We used an analytic wake model modified for gradient-based optimization to consider wake deflection from tilt. We considered optimizing the tilt angle of each turbine assuming that it remained fixed for the lifetime …

Reducing Wind Farm Power Variance From Wind Direction Using Wind Farm Layout Optimization, Bertelsen Gagakuma, Andrew P.J. Stanley, Andrew Ning

Faculty Publications

This paper investigates reducing power variance caused by different wind directions by using wind farm layout optimization. The problem was formulated as a multi-objective optimization. The ε−constraint method was used to solve the bi-objective problem in a two-step optimization framework where two sequential optimizations were performed. The first was maximizing the mean wind farm power alone and the second was minimizing the power variance with a constraint on the mean power. The results show that the variance in power estimates can be greatly reduced, by as much as 30%, without sacrificing mean plant power for the different farm sizes and …

The Development Of A Holistic Quality Score Using In-Situ Monitoring Of Laser Powder Bed Fusion, Ryan Daigneault

College of Graduate Studies: Theses & Dissertations

Additive manufacturing processes allow for a great degree of flexibility in terms of part production. The process is autonomous once the part has started printing in that the operator generally does not need to intervene until the part is finished. One issue that this introduces, however, is an inability to determine part quality during the printing process. Once a part has started printing, the operator must either wait until the part is finished or regularly check on the part during the print to determine the part quality. Using data gathered from multiple sensors, a quality score can be used to …

Microsphere Based Patterning Of Metal Optic/Plasmonic Sensors Including Fiber Based Sensors, Edward C. Kinzel, Mahmoud Almasri, Chuang Qu, Ibrahem Jasim, Jiayu Liu

Patents

A fiber-based sensor and a method of forming a fiber-based sensor using microsphere lithography techniques in which a microsphere array is applied to a surface of a tip of an optical fiber to provide for microsphere lithography fabrication of a desired pattern on the tip of the optical fiber. The characteristics of the pattern define sensing capabilities of the sensor to provide for chemical and/or biological sensing.

Frequency-Selective Metasurface Integrated Uncooled Microbolometers, Mahmoud Almasri, Edward C. Kinzel

Patents

A metasurface integrated microbolometer having a sensing layer (e.g., SixGeyOI-x-y ). The presence of the metasurface provides selectivity with respect to wavelength, polarization and angle-of-incidence. The presence of the metasurface into the microbolometer affects conversion of electromagnetic to thermal energy, thermal response, electrical integration of the micro bolometer, and the tradeoff between resistivity and temperature coefficient of resistance, thereby allowing the ability to obtain a sensing with high temperature coefficient of resistance with lower resistivity values than that of films without the metasurface. The presence of the metasurface removes the need for a Fabry-Perot cavity.

Simulation And Modeling Of Hypersonic Turbulent Boundary Layers Subject To Adverse Pressure Gradients Due To Concave Streamline Curvature, Gary L. Nicholson, Junji Huang, Lian Duan, Meelan M. Choudhari

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Direct numerical simulations (DNS) of adverse-pressure-gradient turbulent boundary layers over a planar concave wall are presented for a nominal freestream Mach number of 5, with the objective of assessing the limitations of the currently available Reynolds-averaged Navier-Stokes (RANS) models. The wall geometry and flow conditions of the DNS are representative of the experimental data for a Mach 4.9 turbulent boundary layer that was tested on a two-dimensional planar concave wall model in the high-speed blow-down wind tunnel located at the National Aerothermochemistry Laboratory at Texas A&M University (TAMU). The DNS was validated against the experimental results of TAMU for the …

Cell For Flow Battery, Jonghyun Park, Mohammed Abdulkhabeer Al-Yasiri

Patents

A reaction cell for a flow battery having flow channels positioned within a recess of a non-porous and non-brittle housing that is also a dielectric. Positioning the flow channels within the recess eliminates the need for end plates, gaskets, and insulators of conventional designs. A current collector and an electrode within the recess have areas approximately equal to the area of the recess such that they fit within the recess and maximize the contact area between them.

A Semi-Active Vibration Isolator For 3d Printing On Shipboard, Mohammad Z. Shahabuddin

College of Graduate Studies: Theses & Dissertations

In the recent years, additive manufacturing (AM) (aka 3D printing)-has become a viable alternative to traditional manufacturing due to its unique advantages, such as enabling the fabrication of complex geometries at reduced weight and costs as well as allowing on-site fabrication for maintenance and repair. One specific application area of the AM is the navy vessels. During extended voyages, the navy vessels likely require the convenience of on-site fabrication of the malfunctioned parts. However, the shipboard equipment suffers from a broad range of external excitations arising not only from the waves but also from the vessel’s engines, which …

Reclamation Of Fused Silica From Investment Shells Used For Casting Steel, Samuel L. Holt

College of Graduate Studies: Theses & Dissertations

Fused silica is widely used for investment casting shell molds. Fused silica shells are discarded after being used for casting one time. This is due to the transformation of fused silica to beta cristobalite above 1652℉ (900℃). To reduce cost and waste of investment casting foundries, this study is exploring a method to inhibit transformation of fused silica and reclaim it from high temperature investment casting shells. This research has employed firing to minimalize fused silica transformation to cristobalite. The phase transformation is minimalized due to sintering and coarsening of the particles during firing. Coarsening reduces surface area to volume …

Mechanical Properties Of Nanomodified Hybrid Gfrp Composite Materials, Micah Rop Kimutai

College of Graduate Studies: Theses & Dissertations

The mechanical behavior of the nanomodified hybrid epoxy matrix was investigated in glass fiber reinforced plastics (GFRP). In this study, five nanocomposites enriched with as received halloysite, nanomer I.28E, HNT-APTES, and the hybrid combinations of the two HNTs with the nanomer I.28E were successfully fabricated. To evaluate the effects and morphological characteristics of the individual fillers and the hybrid configurations on the epoxy resin matrix, TGA, DSC, and DMA were analyzed. To understand the effect of the five configurations on the neat GFRP laminate, mode I interlaminar fracture toughness, tensile, and vibration properties were investigated. Electron microscopy testing techniques were …

Dry Reforming Of Methane Using Microwave Irradiated Metal Oxide/Coal Char Catalysts, Anthony Carter

Graduate Theses, Dissertations, and Problem Reports (ETD)

This research focuses on the synthesis of both shaped and amorphous powder materials, the combination of these materials with dried Powder River Basin (PRB) coal char, and their reactionary properties with methane and carbon dioxide gasses with conventional and microwave (MW) heating. The first goal of this project was to synthesize shaped micro and nano sized particles with ideal dielectric properties for converting electromagnetic energy into heat and proven capabilities of activating methane. These particles were synthesized via solvothermal, hydrothermal, and co-preceptory treatments alone and onto the surface of dried PRB coal char. PRB is a sub-bituminous, low-ranking coal (LRC) …

Development Of Thermal Management Strategies Using Cylinder Deactivation For Low-Load Operation In Heavy-Duty Diesel Trucks, Christian M. Hushion

Graduate Theses, Dissertations, and Problem Reports (ETD)

Cylinder deactivation (CDA) has been used in gasoline engines, for decades, as a strategy for fuel consumption reduction. The idea of CDA in the heavy-duty diesel (HDD) engine sector has gained traction as a pathway to fuel efficient thermal management strategy. Oxides of nitrogen (NOx) control has been a major focus over the last decade and maintaining conducive aftertreatment temperatures is a major design aspect. HDD original equipment manufacturers (OEM) have developed a variety of thermal management strategies which almost all revolve around large fuel penalties. The goal of all of these strategies is for thermal management of the diesel …

Designs And Practical Control Methods For Soft Parallel Robots, Benjamin T. Buzzo

Graduate Theses, Dissertations, and Problem Reports (ETD)

The use of soft robotics is becoming an increasingly researched topic, since they can provide more flexibility in movements and increase safety when working with humans. However, they are more susceptible to modeling and manufacturing errors in the design.

The objective of this thesis is two-fold, the first objective is to determine the benefits and limitations of using calibration tables that rely on the PWM signals instead of modeling as a control method. If calibration tables are not adequate to achieve a high level of precision. The second objective is to determine if using a tethered mobile robot in unison …

Development Of Triangular And Tetrahedral Finite Elements For Solutions To Thermoelastic Instabilities Using Hotspotter, Cortney Samuel Leneave

Electronic Theses and Dissertations

The objective of the work presented in this thesis is to develop first-order triangular and tetrahedral elements for solutions to Thermoelastic Instabilities (TEI) regarding sliding friction systems in Hotspotter.

Hotspotter software uses a finite element method and an eigenvalue method and is an important tool because currently no other commercial software exists which solves the TEI problem for critical velocities and wave numbers of a system. Hotspotter currently uses quadrilateral and hexahedral elements for two and three dimensional analysis, respectively. Typically, tri and tet elements are used in industry when doing static and dynamic stress analysis. Therefore, the Hotspotter user …

An Accuracy And Precision Analysis Of The Velys™ Robotic Assisted Solution For Total Knee Arthroplasty, Gary Doan

Electronic Theses and Dissertations

Total knee arthroplasty (TKA) is a procedure where the arthritic surfaces of the knee is removed and replaced with a combination of metal and polymer implants that recreates the joint line to restore function and quality of life. Implant alignment is important in the success of a TKA. Modern day conventional instrumentation can be cumbersome in the operating room and can be inaccurate when resecting bone and aligning implants. Patients with large errors in resections and implant orientation are more prone to experience mechanical failures with their TKA. Mechanical failures in primary TKA require revision surgeries which can lead to …

Broadening The Capability Of Kinetics Analysis In Biomechanics, Nicholas Nelson

Electronic Theses and Dissertations

Two studies are discussed in this manuscript each preceded by a literature review of the topic. The first review and study explore agility movements and the effect that alternative upper designs in shoes might have on ground reaction force measures of performance. The second review and study evaluate methods of predicting ground reaction forces without the use of a force platform. A method of using effective forces and ways of improving its accuracy are evaluated in depth.

Tibial Strains And Tray-Bone Micromotions After Total Knee Arthroplasty: Computational Studies Evaluating The Tibial Fixation, Huizhou Yang

Electronic Theses and Dissertations

Cemented and cementless fixation in total knee arthroplasty (TKA) have been successfully used for decades. As the number of younger and more active patients treated with TKA continues to increase, long-term implant survivorship is of increasing importance. One of the most common complications and hence the reason for revision is mechanical loosening (23.1% of all revised TKA). The loosening mechanisms have been proposed for different fixation types. For cemented fixation, bone remodeling after surgery is regulated by the changes in strain energy density (SED). The recruitment of osteoclasts and osteoblasts is controlled by SED-related signals. Insufficient stimuli can promote bone …

Direct Numerical Simulation Of A Pulsatile Flow In A Stenotic Channel Using Immersed Boundary Method, Siamak Mirfendereski, Jae Sung Park

Department of Mechanical and Materials Engineering: Faculty Publications

A three-dimensional direct numerical simulation model coupled with the immersed boundary method has been developed to simulate a pulsatile flow in a planar channel with single and double one-sided semicircular constrictions. For relevance to blood flow in large arteries, simulations have been performed at Reynolds numbers of 750 and 1000. Flow physics and resultant wall shear stress (WSS)-based hemodynamic parameters are presented. The instantaneous vortex dynamics, mean flow characteristics, and turbulent energy spectra are evaluated for flow physics. Subsequently, three WSS-based parameters, namely the time-averaged WSS, oscillatory shear index, and relative residence time, are calculated over the stenotic wall and …