Mechanical Engineering Commons^™

Autoliv Flexible Windshield Reaction Surface, Perry Simpson, Jacob Bowman, Joshua Christensen, Ethan Moore

Mechanical and Aerospace Engineering

Summary: Currently Autoliv is testing airbags against a flat steel plate. Testing against a steel plate doesn’t provide accurate airbag rebound data. Autoliv also does most of the development in series with automotive companies. They do initial designs but cannot get accurate tests until test vehicles are built.

Problem: Create a fixture that will bend a surface to replicate the curvature of any windshield desired resulting in more accurate airbag rebound data.

Why: Solving this problem will result in higher accuracy and precision in airbag performance systems. The new test fixture will provide a better representation of how the airbag …

Small Satellite Reaction Wheel, Corey Creager, Kalan Juhasz, Jeremy Wiser, Jake Laub, Christopher Wartena

Mechanical and Aerospace Engineering

• A reaction wheel uses torque to control the attitude of a satellite.

• The requirements specify a torque, a momentum, and a confined volume.

Solar Array Deployment Test Gravity Offloader System, Braden Call, Matthew Calvin, Chris Debenham, Christian Marriot, Mason Onkes

Mechanical and Aerospace Engineering

• Space Dynamics Lab (SDL) has started to develop larger satellites and larger solar arrays are required to power the spacecrafts. These larger arrays are harder to test

• Larger solar panels need their weight from gravity offloaded to prevent damage to their joints. The joints are not designed to hold their own weight

• Space Dynamics Lab requested our design be able to function in a vacuum to simulate the microgravity environment as closely as possible.

• While gravity offloading systems have been designed in the past, a vacuum-compatible and passive design brings a new and unique challenge

Usu Mars Rover Team, Usu Department Of Mechanical And Aerospace Engineering

Mechanical and Aerospace Engineering

The University Rover Challenge capstone project presents university students the opportunity to design, fabricate and test a rover to compete in the annual international Mars Society URC Competition held in Hanksville, Utah. The URC Competition consists of four separate missions including Extreme Retrieval & Delivery, Equipment Servicing, Science, and Autonomous Traversal. Each mission requires advanced subsystems onboard the rover to accomplish mission tasks in a timely manner.

The 2020 USU URC team is divided up into four subteams to accomplish each mission including Power/Drive, Navigation/Communications/Autonomy, Operations, and Science. Admission to the URC Competition is highly competitive since the competition is …

Westech Process Control, William Clarke, Ammon Mccarthy

Mechanical and Aerospace Engineering

The WesTech Engineering company is looking into utilizing MatLab Simulink to increase productivity.

Zagg Innovation Program: Led Focusing Case, Kyle Douglas, Travis Halverson, Derek Wilkins, Jessica Williams

Mechanical and Aerospace Engineering

Background: The ZAGG Innovation Program has the goal of creating innovative concepts and products for the telecommunication and consumer electronic retail channels.

Chosen Product: After deliberating over 30 generated product ideas with ZAGG representatives, the team chose to develop a phone case that would focus a cellphone camera flash into a practical flashlight beam.

Product Goals:

• Decrease beam angle and light increase projection distance

• Durability to withstand regular use and drops

• Keep the product as simple as possible, with minimal added bulk and parts

• Case will not obstruct the field of view of …

Experimental Evaluation Of Strength Degradation Temperature For Carbon Epoxy Filament Wound Composite, Jai Krishna Mishra, Surya Prakash Rao Ch Dr, Subhash Chandra Bose P Dr, Kishore Nath N Dr, Rama Rao Golla Mr

International Journal of Aviation, Aeronautics, and Aerospace

Polymeric composites have been widely used in various structural and thermal aerospace applications. Polymeric composites having high strength and high modulus reinforcement are ideally suited for lot of critical aerospace applications as structure is designed with high specific strength and high specific modulus. In case of launch vehicles/ missile one such application is design and manufacturing of solid rocket motor casing with polymeric composites as it give high performance and reduces inert weight of propulsion system. The high specific strength and high specific modulus of composite materials makes it ideal choice for designing the composite rocket motor case (CRMC). These …

Ideal Lacrosse Stick, Josh Beck, Tyler Skoloda, Noah Reed, Stanley Dembosky

Williams Honors College, Honors Research Projects

This project is focused on the design of a new and innovative lacrosse stick. Our main points of focus will be the strength and durability of the head. As well as solving some of the problems that exist in existing equipment. These problems were identified by interviewing experienced players at the college level. Benefits would include a stronger head that is easier to use for a player on the field to do things like pass, catch, shoot, and field ground balls in an optimal manner. Normally players will have to purchase new heads every season as a result of warping …

Enhancement Of The Syncardia Total Artificial Heart For Pediatric Use, Margaret Clark, Madison Marks

Williams Honors College, Honors Research Projects

Pediatric patients with disorders and diseases of the heart have limited options with regards to implantable devices. Many of these implants are ventricular assist devices, which is not always suitable for a patient. Total artificial hearts (TAHs) have supported many adult patients until transplantation, and we believe that they could do the same for pediatric patients. SynCardia has the only Food and Drug Administration (FDA) approved TAH devices. Since SynCardia is the only company with FDA approved TAHs, we decided to modify the design of the SynCardia TAH for use in pediatric patients without compromising the function of the current …

Medical Device For Loading Of Knee At Differing Angles, Alex Dragota

Williams Honors College, Honors Research Projects

Abstract

This was a design report for a device that would be used in patellar instability research. The device would be used inside an MRI machine and allow the patient to adjust the angle of their knee to the desired position.

Methods: Solidworks was used in the design process to model and to simulate the strength of the components used. The Solidworks simulation software allowed for a better understanding of the strength of individual components and the strength of the full device. Complexity of operating the device while inside an MRI machine were taken into account by using animations of …

Snug Fit Crescent Wrench, Jacob M. Miterko, Michael E. Buchbinder, Gavin J. Griffith, Andrew J. Jarrett

Williams Honors College, Honors Research Projects

The most commonly used brand of adjustable wrench, a Crescent Wrench, dates back to the early nineteen hundreds. The tolerances associated with the adjustable wheel used by the most common adjustable wrench designs allow the position of the lower jaw to vary while using the tool. These undesired fluctuations in the position of the lower jaw make it difficult to adjust the wrench to the desired position and keep it in position once the desired position is set.

The proposed adjustable wrench design addresses the tolerance issues by constraining the lower jaw with a new mechanism. The mechanism makes minor …

Autonomous Guided Vehicle Frame For Outdoor Use, Thomas Mcgrath

Williams Honors College, Honors Research Projects

The overall goal for my project is to design a durable Autonomous Guided Vehicle (AGV) frame intended for carrying a heavy load over outdoor terrain. I will not be designing a complete vehicle, only the basic structure that can be used to build a complete AGV on. There will be complete 3D models of the design and its individual parts. I also would like to provide limited Finite Element Analysis of the design using ANSYS software to determine weaknesses and methods for improvement. The design I create is meant to be used as a framework for complete outdoor AGV designs. …

Human Powered Vehicle Internal Systems Design, Zachary Broadbent, Jordan Boos, Patrick Gaertner, Caleb Miner

Williams Honors College, Honors Research Projects

The objective of this design project is to redesign the seat and steering system for the Human Powered Vehicle Team. The goal of the seat design is too improve ergonomics by making it more comfortable and adjustable. In making the seat adjustable, it will be easier for drivers to achieve an optimal efficiency when pedaling. The aim for steering will be to improve the ergonomics as well as performance by analyzing steering systems in the past and evaluating how each design was successful and for what reason. Another main goal of the steering system will be improving the stability and …

Design Of Banner Tow Mechanism For Bush Plane, Kyle Ciarrone, Ivan Martin, Rishabh Gadi, Tyler Brandt

Williams Honors College, Honors Research Projects

The 2019-2020 AIAA DBF objective was to design, build, and test a banner-towing bush plane that carries wooden passengers and luggage. Senior members on the team undertook the creation of the banner tow mechanism subsystem as their senior design project on behalf of the design team due to the challenge of its mechanical design and the aerodynamic considerations regarding its placement and enclosure aboard the aircraft. The competition as well as access to campus resources were canceled due to COVID-19, so full testing and integration of the mechanism was not achieved. However, the engineering design process was experienced from the …

Electrification Of Domestic Hot Water To Aid The Integration Of Renewable Energy In The California Grid, Alejandro Cervantes

Cal Poly Humboldt theses and projects

Water heating in residential buildings, also known as domestic hot water (DHW), is the third largest use of energy after appliances and space conditioning. About 90% of the residential buildings in the state use natural gas fueled water heaters, 6% use electricity, and a small percent use liquefied petroleum gas (LPG) or solar water heaters. The current energy use associated with residential water heating is small relative to the total amount of energy consumption in the residential building sector, but it is still a contributor of greenhouse gas (GHG) emissions. Improving hot water systems can be beneficial for bill customer …

Custom 3d Printed Orthotic, Dakota Kirtley, Andrew Wiles

Williams Honors College, Honors Research Projects

The goal of this senior design projet is to develop a cutsom 3D printed orthotic shoe insert. Pressure mapping, laser scanning, and 3D modeling will be used to create a truly custom orthotic for each foot. Pressure mapping will give the weight distribution on an individual's food and the laser scanner will give the x-y coordinates of the foot. these two together will be used to generate a a 3D model which will then be 3D printed to create a custom orthotic. Research and material testing will also be done to determine the best material type to be used in …

Piezoelectric Energy Harvester Improvement, Nathan Embaugh, Jason Mack, Jeremiah Fitzgerald, Zachary J. Lindsey

Williams Honors College, Honors Research Projects

The energy harvester is used to convert a portion of the tire deflection waste energy to power up tire embedded sensors. A piezoelectric energy harvester is designed and some preliminary tests are done on it. So far, it has been shown that this design is sufficient for tire application. The team will need to modify the design of the energy harvester, the measurement setup and add a temperature and a strain senor to the existing setup so that the tire deflection and temperature can be measured and at the same time the energy harvester should be tested to see how …

The Tera Multi Terrain Mobility Aid Chassis, Colton Kemp, Daniel Nicoll, Ibrahim Suleiman, Mohammad Alyami

Williams Honors College, Honors Research Projects

The natural environment poses a significant number of obstacles and dynamic settings that makes mobility difficult for those with physical and mobility impairments. To approach this problem, a suspension was designed using inspiration from the early Mars rovers developed by NASA for traversing the varied Martian landscape. The course of the project followed the direction of a start-up through problem identification, early design generation and review, and final design production. The project outcome, through client request and proven market research, aimed to produce a multi-terrain wheelchair. The final product is a kinematic body with mobile front “legs” and a rotational …

A Commercial Apartment Complex, Kathleen A. George

Williams Honors College, Honors Research Projects

Within this project the similarities and differences of new and used heating, cooling, and plumbing systems and equipment will be compared and contrasted in depth. Doing so would help further knowledge and understanding of the design field and help to foster quicker decision making in an educated way. The questions to be answered are: in which stage of this project did the client have the best equipment (the high-end outcome) and why, in which stage did they have the cheapest equipment (the low-end outcome) and why, in which stage did they have the best equipment while also being cost efficient …

Test Dummy Positioning For Autoliv Ogden, Ut, Dianne Althouse, John Garrett, Ty Johnston, Ridge Jones

Mechanical and Aerospace Engineering

• The Team shall deliver a proof of concept prototype to Autoliv for its use in positioning test dummies for Out-of-Position (OOP) airbag testing

• This is to improve set-up timing and accuracy without operator to operator variation.

• The device should work for the placing of three-year-old, six- year-old, and 5th percentile female test dummies.

• There are two OOP: head on IP (instrumentation panel) and chest on IP.

Environmental Advantages In Additive Manufacturing, Analise Walter, Cheryl Marcham

Publications

Additive Manufacturing (AM) is a technology that uses a variety of methods to ultimately apply layers of material and create products (Ford & Despeisse, 2016; Ford, Mortara & Minshall, 2016). Although there has been an expansion in recent technology, AM has been used in manufacturing for a few decades (Ford, Mortara, et al., 2016). Since the late 1980s, AM has grown from simple product designs, with a focus on prototyping and customization, to modern times with billions of dollars in revenue and large-scale production of consumer and industrial products (Cotteleer, 2014). Forecasts showed a near $10 billion market by 2020, …

3.8 Mm Thick Aluminum 5754-O Friction Stir Weld Data, Johnathon Hunt, Yuri Hovanski, Brian A. Mazzeo, Carl Sorensen

ScholarsArchive Data

The data sets that are included are the following:

1) Raw measured data for 30 friction stir welds made from 5754-O aluminum alloy. (matlab .m file)

2) Radiographic images of the same welds.

(.tiff images)

3) Cross sectional images at certain location from some of the welds

(.jpeg)

4) An excel spread sheet that has a key to the data

Arising: Hurricane (Superstorm) Sandy’S Impact On Design/Planning Professionals, Maxinne R. Leighton

Antioch University Dissertations & Theses

Standing by my bedroom window, looking out at the ocean, a huge wave comes and swallows up my building. Everything around me is gone, including me. I wake up. I am 13 years old and living in the Coney Island Houses on Surf Avenue, Brooklyn, New York. With ongoing anthropogenic changes to the natural environment such as sea level rise and intensifying storms, coastal communities, especially ones segregated by class and culture, are particularly vulnerable in this context that challenges a way of life, and in some instances, threatens that life's survival. This dissertation focuses specifically on what one massive …

Effects On Initial Fixation Of Cementless Tibial Trays In Total Knee Arthroplasty, Brooke Fritts Thompson

Electronic Theses and Dissertations

Bone mineral density (BMD), among other factors, largely effect the initial stability of the cementless tibial tray component in a total knee replacement (TKR), where increased motion at the tray-bone interface hinders bony ingrowth. With a lack of bony ingrowth, the cementless implant will not experience long-term success. Understanding which factors influence initial stability yields insight into surgical technique considerations and help inform a surgeon’s implant choice. The objective of this study was to evaluate factors influencing the initial stability of cementless tibial trays using a 6-degree of freedom (6-DOF) robotic joint simulator, the AMTI VIVO, and combined loading scenarios …

Influence Of Droplet Velocity, Spacing, And Inter-Arrival Time On Line Formation And Saturation In Binder Jet Additive Manufacturing, Trenton Colton, Nathan B. Crane

Faculty Publications

Binder Jetting (BJ) is a low-cost Additive Manufacturing (AM) process that uses inkjet technology to selectively bind particles in a powder bed. BJ relies on the ability to control, not only the placement of binder on the surface but also its imbibition into the powder bed. This is a complex process in which picoliter-sized droplets impact powder beds at velocities of 1-10 m/s. However, the effects of printing parameters such as droplet velocity, size, spacing, and inter-arrival time on saturation level (fraction of pore space filled with binder) and line formation (merging of droplets to form a line) are unknown. …

Efficient Incorporation Of Fatigue Damage Constraints In Wind Turbine Blade Optimization, Bryce Ingersoll, Andrew Ning

Faculty Publications

Wind turbine design is a challenging multidisciplinary optimization problem, where the aerodynamic shapes, structural member sizing, and material composition must all be determined and optimized. Some previous blade design methods incorporate static loading with an added safety factor to account for dynamic effects. Others incorporate dynamic loading, but in general limit the evaluation to a few design cases. By not fully incorporating the dynamic loading of the wind turbine, the final turbine blade design is either too conservative by overemphasizing the dynamic effects or infeasible by failing to adequately account for these effects. We propose an iterative method that estimates …

A Review Of Problem Structuring Methods For Consideration In Prognostics And Smart Manufacturing, Patrick T. Hester, Andrew J. Collins, Barry Ezell, John Horst

Engineering Management & Systems Engineering Faculty Publications

Successful use of prognostics involves the prediction of future system behaviors in an effort to maintain system availability and reduce the cost of maintenance and repairs. Recent work by the National Institute of Standards and Technology indicates that the field of prognostics and health management is vital for remaining competitive in today’s manufacturing environment. While prognostics-based maintenance involves many traditional operations research-centric challenges for successful deployment such as limited availability of information and concerns regarding computational efficiency, the authors argue in this paper that the field of prognostics and health management, still in its embryonic development stage, could benefit greatly …

Cognitive Performance In Midlife Type 2 Diabetes: Results Form The Enbind Study, A. H. Dyer, L. Mckenna, G. Gamage, N. M. Bourke, Isabelle Killane, M. Widdowson, C. P. Woods, J. Gibney, R. Reilly, D. O'Neill, S. P. Kennelly

Articles

Aims: To establish the impact of uncomplicated type 2 diabetes on cognitive and neuropsychological performance in midlife. Methods: We performed a cross-sectional study of middle-aged adults with uncomplicated type 2 diabetes and a cohort of healthy control participants. General cognition was assessed using the Montreal Cognitive Assessment test and neuropsychological assessment was undertaken using a detailed neuropsychological assessment battery. Results: A total of 152 participants (102 with type 2 diabetes and 50 controls) were recruited (mean age 52 ± 8 years, 51% women). Participants with midlife type 2 diabetes were more than twice as likely to make an error on …

Carbon-Based Interlayers In Perovskite Solar Cells, Aleksandr P. Litvin, Xiaoyu Zhang, Kevin Berwick, Anatoly V. Fedorov, Weitao Zheng, Alexander V. Baranov

Articles

Perovskites are solution-processed, high-performance semiconductors of interest in low-cost photovoltaics. The interfaces between the perovskite photoactive layers and the top and bottom contacts are crucial for efficient charge transport and minimizing trapping. Control of the collection of charge carriers at these interfaces is decisive to device performance. Here, we review recent progress in the realization of efficient perovskite solar cells using cheap, easily processed, stable, carbon-based interlayers. Interface materials including graphene, carbon nanotubes, fullerenes, graphene quantum dots and carbon dots are introduced and their influence on device performance is discussed.

Foil-Based Additive Manufacturing System And Method, Hai-Lung Tsai, Yiyu Shen, Yingqi Li, Chen Chen

Patents

An additive manufacturing system, method of manufacturing, and fabricated part. The system uses a material joininglaser system to join together foil sheets to form a metal part. The material joining laser system can be configured to join adjacent foil sheets together in a substantially uniform manner. The manufacturing system also includes a material removal system that removes material from selected locations of the foil sheets to shape the foil sheets to correspond with selective slices of the part. The material removal system can be a laser system, such as a laser system configured to remove material from a foil sheet …