Mechanical Engineering Commons^™

A Modified Wilshire Model For Creep Deformation And Damage Prediction, Jaime Aaron Cano

Open Access Theses & Dissertations

In this work, a new constitutive model, the WCS model, is derived that combines the Wilshire equations with continuum damage mechanics (CDM) for the long-term prediction of creep deformation, damage, and rupture. Long-term creep data is expensive and time-consuming to obtain because conventional creep testing is real-time. There is a need to extrapolate long-term creep behaviors from short-term data. Models that can accurately predict long-term creep behavior over a wide range of boundary conditions are vital for design engineers. The classic Wilshire equations can accurately extrapolate the long-term stress-rupture, minimum-creep-strain-rate, and time-to-strain of various alloys as their functional form has …

Development Of An Ionic Green Monopropellant 1 Newton Thruster For Small Satellite Application, Jaclyn Mona Mejia

Open Access Theses & Dissertations

In effort to advance green monopropellant propulsion using AF-M315E, a 1N thruster was developed to demonstrate the propellant capabilities for low thrust requirement missions. The current study presents the development of a 1 Newton thruster. The thruster was designed based on available literature for initial parameters. In house developed catalyst was packed into the 1 Newton thruster, and mounted onto a thrust stand for testing. Two configurations of catalyst were used for this testing campaign. As a result, temperature peaks from AF-M315E decomposition gases reached up to 1400°C with an iridium loading factor of 25% by mass with both catalyst …

Development Of An Iridium-Ceramic Substrate Catalyst Bed For The Decomposition Of Ionic Green Liquid Monopropellants, Alejandro Andre Vazquez

Open Access Theses & Dissertations

In an effort to advance green monopropellant propulsion using ionic liquids, the Center for Space Exploration and Technology Research (cSETR) has developed a pellet based catalyst bed for the decomposition of AF-M315E. The present paper will go over some of the fundamental research conducted towards the development of a catalyst bed and some of its applications. Three different catalyst bed designs were produced where each uses a different ceramic substrate material. The three different substrates are aluminum oxide, tungstated zirconia, silicon carbide each coated with iridium as the catalyst material. An experimental setup for testing the catalytic decomposition AF-M315E was …

Thermal Characterization Of Abs/Carbon Fiber, Abs/ Glass Fiber And Petg/Glass Fiber Reinforced Composites Used In Large Area Additive Manufacturing, Fernando Adrian Rodriguez Lorenzana

Open Access Theses & Dissertations

Additive manufacturing has seen continuous advancements, such as the inclusion of large-area additive manufacturing extrusion systems. These systems precede small-scale 3D printing by means of research and technological development for the manufacturing of plastic and fiber industries. Big Area Additive Manufacturing (BAAM), a material extrusion process, is capable of 3D printing large parts using thermoplastic composites by adding fiber reinforcements. The incorporation of fibrous materials, carbon fiber (CF) or glass fiber (GF), is a common practice in which percentage nominal ratios of fiber reinforcement by weight are implemented to the polymer matrix. In general, this enables warpage reduction during printing, …

Cfd Dem Analysis Of A Dry Powder Inhaler, Antara Badhan

Open Access Theses & Dissertations

Dry powder inhalers (DPIs), used as a means for pulmonary drug delivery, typically contains a combination of an Active Pharmaceutical Ingredient (API) and significantly larger carrier particles. The micro-sized drug particles - which have a strong propensity to aggregate and a poor aerosolization performance - are mixed with significantly large carrier particles that are unable to penetrate the mouth-throat region to deagglomerate and entrain the smaller API particles in the inhaled airflow. The performance of a DPI, therefore, depends on entrainment the carrier-API combination particles and the time and thoroughness of the deagglomeration of the individual API particles from the …

In Situ Selective Nitriding Using An Open Source Laser Powder Bed Fusion System, Andres Gerardo Navarro

Open Access Theses & Dissertations

Conventional forms of nitriding titanium limit the locations to surfaces, limiting applications to simple coatings. Additive manufacturing methods provide the opportunity for surface coating methods to be utilized in a layer by layer fabrication method and increase the uses of nitrides. Laser powder bed fusion (LPBF) in particular, provides a fabrication environment with sufficient energy to allow for material nitriding as well as the flexibility of being able to utilize a variety of materials and shielding gases for processing. This project utilizes an AconityONE open source LPBF system with custom laser parameter settings to fabricate and nitride Ti-6Al-4V substrates. This …

Numerical Investigation Of Molten Metal Infiltration And Pillared Cooling Systems At Microscale, Shaikh Tanveer Tanveer Hossain

Open Access Theses & Dissertations

Flow-through porous media at pore-scales is one of the less explored sides of fluid mechanics due to the complexity associated with highly irregular pore geometry. Most of the established methods that try to quantify such flow are based on statistical observations of flow through numerous porous specimens. Such understandings may satisfy the need for applications where micro-level details are not a concern. Some numerical approaches did try to analyze the micro-level flow, but the analysis was confined to small sample sizes due to the intensive computation challenge. There are several applications of porous media flow where analyzing the large-scale flow …

Additive Manufactured Ear Pinna For Spatial Cue Preservation In Custom Hearing Devices, Carlos Felipe Acosta Carrasco

Open Access Theses & Dissertations

Advancements in additive manufacturing/3D printing technologies has permitted the fabrication of intricate features such as the ones present in the human ear. The outer ear, also known as the pinna, allows for the spectral cues from incoming sound to be captured and identified. The hypothesis of the preservation of auditory localization and externalization relies on the fabrication of an ear pinna via additive manufacturing embedded into a headset for spectral cue preservation and hearing protection. Before exploring these custom circumaural hearing devices, a study on the fabrication process of AM pinnae was performed. The KEMAR system for acoustic research was …

Direct Write 3d Printing Of Functional Ceramics, Jorge Angel Diaz

Open Access Theses & Dissertations

Humidity sensors are used in many industries and are important for ensuring quality and safety. Ceramic sensors are preferred because of their quick response time, ability to withstand high temperatures and excellent Chemical and mechanical stability. The manufacturing world has been moving toward additive manufacturing which is a form of synthesizing 3D tangible layer by layer in witch minimal waste is produced. Additive manufacturing also is known as 3D printing has opened new possibilities to design engineers by giving them design freedom and access to the layers of a part to allow embedded sensors. There is a category of ceramics …

Pressureless Sintering Of Zirconium Diboride Obtained By Combustion Synthesis, Gabriel Llausas

Open Access Theses & Dissertations

Magnetohydrodynamic (MHD) direct power generation has the potential to significantly increase the thermal efficiency of coal fired power plants. Materials for MHD electrodes should have high melting points, high electrical and thermal conductivities, and excellent thermal shock and corrosion resistance. Zirconium diboride (ZrB2), which belongs to the class of ultra-high temperature ceramics (UHTC), is a promising material for this application. Mechanically activated self-propagating high-temperature synThesis (MASHS) is an attractive method for its fabrication. Previous studies have shown that zirconium diboride can be fabricated from inexpensive oxides of zirconium and boron (ZrO2 and B2O3) using magnesium as a reducing agent and …

Materials Characterization In The Development Of Combustion-Based Methods For Synthesis Of Niobium Silicides, Edgar Maguregui

Open Access Theses & Dissertations

The use of characterization techniques is essential for a better understanding of novel manufacturing processes and for investigating how the process parameters affect the products. Mechanically activated self-propagating high-temperature synthesis (MASHS) is an attractive method for the production of high-temperature structural materials. In the present work, it was used to fabricate Nb5Si3 compound and Nb5Si3/Nb composites. It has been shown that for mechanical activation of Nb/Si mixtures, a planetary ball mill is more effective than a shaker ball mill used in prior research on MASHS of Nb5Si3. The influence of mixture composition and experimental parameters, such as milling time and …

Development Of Actuators Using Material Extrusion Additive Manufacturing With Embedded Shape Memory Alloy Wire, Alfonso Fernandez

Open Access Theses & Dissertations

Over the past several decades, the advancements in Additive Manufacturing (AM) technologies have opened a wide variety of applications where AM can be used. Some examples of these advancements are the introduction of automatic wire embedding capabilities, the introduction of multi-material processing and the printing of thermoplastic elastomers. With the availability of these advancements, it is now possible to create spark-free, dust-free actuation mechanisms for applications where it is crucial that no spark is generated (i.e. space shuttle fuel valve).

In this research, a Lulzbot TAZ 6 desktop material extrusion system was utilized to print parts out of Plasticized Copolymer …

Investigating Using Titanium Zirconium Molybdenum For Additively Manufacturing Aerospace Components, Justin Hunter Vanhoose

Open Access Theses & Dissertations

Mankind throughout history has possessed an innate characteristic to explore, migrating to new frontiers.The requirement for this travel is most broadly associated with the need to pursue more resources. Rockets have been used as a means of weapons since the Sung Dynasty in the thirteenth empire and have now been integrated for travel/transport. The sophistication of rocketry and propulsion has reached a level to where it is plausible that mankind will be a multi-planetary species. The space industry has grown significantly with the advancement of the sophistication of these rocket technologies. However, a specific challenge to overcome in the space …

Tailoring The Mechanical And Optical Properties Of Silicon-Niobium-Nitride Composite Coatings, Cristian Orozco

Open Access Theses & Dissertations

Nitride nanocomposite thin films have generated significant attention as a result of their robust mechanical properties, excellent triobology, and good chemical (corrosion) stability. Due to their excellent hardness and high wear resistance NbN coatings have found use in a wide variety of applications such as the coating of cutting tools and to strengthen the surface mechanical properties of superconducting cavities. The mechanical properties of NbN can be further improved through mixing with Si3N4, leading to the formation of a nanocomposite structure. NbN-Si3N4 nanocomposite coatings have been actively studied due to their high hardness, high elastic modulus, and high resistance to …

Spin Response Function For Spin Transparency Mode Of Rhic, V. S. Morozov, P. Adams, Y. S. Derbenev, Y. Filatov, H. Huang, A. M. Kondratenko, M. A. Kondratenko, F. Lin, F. Méot, V. Ptitsyn, W. B. Schmidke, Y. Zhang

Engineering Technology Faculty Publications

In the Spin Transparency (ST) mode of RHIC, the axes of its Siberian snakes are parallel. The spin tune in the ST mode is zero and the spin motion becomes degenerate: any spin direction repeats every particle turn. In contrast, the lattice of a conventional collider determines a unique stable periodic spin direction, so that the collider operates in the Preferred Spin (PS) mode. Contributions of perturbing magnetic fields to the spin resonance strengths in the PS mode are usually calculated using the spin response function. However, in that form, it is not applicable in the ST mode. This paper …

Near-Field Electrospinning Of A Polymer/Bioactive Glass Composite To Fabricate 3d Biomimetic Structures, Krishna C. R. Kolan, Jie Li, Sonya Roberts, Julie A. Semon, Jonghyun Park, D. E. Day, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Bioactive glasses have recently gained attention in tissue engineering and three-dimensional (3D) bioprinting because of their ability to enhance angiogenesis. Some challenges for developing biological tissues with bioactive glasses include incorporation of glass particles and achieving a 3D architecture mimicking natural tissues. In this study, we investigate the fabrication of scaffolds with a polymer/bioactive glass composite using near-field electrospinning (NFES). An overall controlled 3D scaffold with pores, containing random fibers, is created and aimed to provide superior cell proliferation. Highly angiogenic borate bioactive glass (13-93B3) in 20 wt.% is added to polycaprolactone (PCL) to fabricate scaffolds using the NFES technique. …

Impulse Measurements Of Electric Solid Propellant In An Electrothermal Ablation-Fed Pulsed Plasma Thruster, Matthew S. Glascock, Joshua L. Rovey, Kurt A. Polzin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric solid propellants are advanced solid chemical rocket propellants that can be controlled (ignited, throttled and extinguished) through the application and removal of an electric current. These propellants are also being considered for use in the ablative pulsed plasma thruster. In this paper, the performance of an electric solid propellant operating in an electrothermal ablation-fed pulsed plasma thruster was investigated using an inverted pendulum micro-Newton thrust stand. The impulse bit and specific impulse of the device using the electric solid propellant were measured for short-duration test runs of 100 pulses and longer-duration runs to end-of-life, at energy levels of 5, …

Thermodynamic And Transport Properties Of Hydroxylammonium Nitrate-Based Electric Solid Propellant Vapor, Matthew S. Glascock, Patrick D. Drew, Joshua L. Rovey

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric solid propellants are advanced solid chemical rocket propellants controlled by electric current. Electric solid propellants may also be used in an electric propulsion system, specifically, an ablative pulsed plasma thruster. Previous experiments with the electric solid propellant HIPEP suggest its ablation processes are similar to traditional propellant polytetrafluoroethylene (C2F4). Better understanding of the ablation and resulting propulsion performance of HIPEP requires a model of its vapor composition and transport properties. This paper reports on the development of such a model. The model was validated by comparing results for C2F4 with literature, which showed agreement with multiple models described. Transport …

Improving The Delivered Specific Impulse Of Composite Rocket Propellant Through Alteration Of Chemical Composition: Methodology And Parameters For Characterization Of Propellant And Validation Of Simulation Software Common To The Amateur Rocketry Community, Isaac O'Brien, Austin Ryan

Williams Honors College, Honors Research Projects

In this study, two solid composite rocket propellants were designed utilizing ProPEP, a rocket propellant formulation software common in the amateur and hobby rocketry communities. The two propellants were designed to optimize specific impulse relative to a literature propellant designed by 1020 Research Labs. The literature propellant was also tested in order to validate the design of experiment as well as the mixing and testing procedures. All three propellants, which includes the literature propellant RCS-P, and the two novel propellants AKR-P1 and AKR-P2 were characterized with static tests. The results of the static tests provide data on propellant performance and …

Battery Powered Handheld Drain Cleaner, Sarah Michaud, Kaylin Cozzens, Emily Jo Spinelli

Williams Honors College, Honors Research Projects

By pairing up with Ridge Tool Company in Elyria, Ohio, we developed a competitive redesign based on their K-45 Sink Machine. Some goals set forth at the beginning were to take the machine from a corded system with a brushed motor to a battery powered one with a brushless motor, and to address some consumer concerns in regards to weight support and ease-of-use. Our final objective was to assemble a functional prototype that could be submitted to Ridge Tool Company for review. This redesign should help this machine remain competitive in the field, and give us the chance to present …

Space Dynamics Laboratory Payload Challenge: Autonomous Water Sampling Uav, Thomas Wheeler, Zachary Williams, Joseph Stack

Williams Honors College, Honors Research Projects

The following report has been completed over the course of the Fall 2018 and Spring 2019 semesters at The University of Akron by Joseph P. Stack (Aerospace Systems Engineering), Thomas J. Wheeler (Mechanical Engineering) and Zachary M. Williams (Mechanical Engineering). The purpose of this project was to create a payload system for the Akronauts Rocket Design Team to use at the Intercollegiate Rocket Engineering Competition (IREC) Spaceport America Cup. The Competition as a challenge that is sponsored by Space Dynamics Laboratory specifically regarding payload systems. The challenge in very open-ended and allows student to identify their own scientific experiment and …

Exoskeleton Leg Brace, Aaron Indermuhle, Magomed Kasumov, Cevat Bagcioglu, Lucas Battaglia

Williams Honors College, Honors Research Projects

This report details the design process of a lower limb exoskeleton leg brace for elderly people with walking disabilities or others with disabilities that limit mobility. While there are other similar products on the market, the general design can be improved and these improvements have been implemented into the design presented within. Among these improvements are progress in efficiency, weight, user comfort, and cost. The results of the study are the design of a novel leg brace that improves on existing designs in each of these areas.

Our design solution incorporates the use of a single leg brace with no …

Reactive Archey Target Design Team "Mimic", Brandon Croyle, Jacob Boss, David Rodgers, Austin Wivell

Williams Honors College, Honors Research Projects

This design project will aim to provide archery hunters with a platform to simulate shooting at string jumping deer. String jumping refers to a spooked deer hearing the snap of a bow string and instintivly ducking up to ten inches. This often results in wounded or missed deer. We will design and build a control system that uses the sound of a bow string as a trigger to operate a mechanical target system. A sound sensor will mimic a deer’s hearing in close range hunting and then send a signal to the mechanical system to replicate the dropping motion of …

Center Lift Trailer Support Structure, Carson Corle, Anthony M. Hayes, Bryan A. Truax

Williams Honors College, Honors Research Projects

Center lift pontoon trailers have a high center of gravity, therefore have the potential for the pontoon and trailer to tip while cornering. There is need for a component to stabilize the pontoon on the trailer while towing. Different concepts of a support system were sketched to determine the best option. The characteristics that were deemed important for the support system were narrowed down to determine the best concept and the connections of the best design were sketched in greater detail. The forces that the support system would have to withstand to stabilize the pontoon on the trailer were calculated. …

Simulation Of Lubricant For Design Of Magnetic Recording Systems Under Laser Heating, Ryan Hetzel, Shao Wang Dr., Jonathon Lawry, Ahmed Alsafwani

Williams Honors College, Honors Research Projects

Heat assisted magnetic recording is an advanced technology which can enable storage density increase in next generation hard disk drive. These drives are implemental in server (cloud) storage and the storage of large projects such as the Event Horizon Telescope which recently captured images of a black hole. The data is written on the magnetic surface by means of laser heating. The coercivity of magnetic medium is reduced by heating surface and within heating period data is written on disk. During the heating process, lubricant present on the disk might evaporate because of high temperature of laser and can accumulate …

Design And Mechanical Characterization Of 3d Printed Gradient Porosity Poly(Propylene Fumarate) Scaffolds, Andrea Felicelli

Williams Honors College, Honors Research Projects

Worldwide incidence of bone disorders and conditions, an already prevalent problem, is expected to double by 2020 from the rate in 2013 due to factors such as higher life expectancies and lower levels of physical activity. Every year in the United States, over half a million patients receive bone defect repairs, with costs greater than $2.5 billion. Current repairs are typically done with bone grafts, which are often costly and can result in added complications in the donor surgical site. Tissue engineering, a growing field that seeks to assist and enhance tissue defect repairs through the use of synthetic materials, …

Fluid Power Vehicle Competition, Madison Graham, Wayne Ritchie, Emily Dicks, Ariana Cupello

Williams Honors College, Honors Research Projects

Our senior design project for the Honors College and the Department of Mechanical Engineering was to design a fluid powered vehicle. Our design was tested in an official capacity against other universities’ vehicles at the Fluid Powered Vehicle Challenge hosted and funded by the National Fluid Power Association (NFPA) and its industry partners. This competition had six different evaluations for our vehicle design; three race events, midway presentation, final presentation, and safety inspection. The three different race events were the sprint race, the efficiency race, and the endurance race. The sprint race was a 475 feet speed test, the efficiency …

Carbon Fiber Racing Wheel, Megan Sanok, Melissa Furdak, Sydney Schipani

Williams Honors College, Honors Research Projects

Industry today thrives off of competition; everybody wants their product to be the best. Across almost every field of manufacturing and design, there is a pattern of factors that companies strive for when producing their specialized products. The most effective companies can create a commodity that is relatively inexpensive, easy to manufacture, and has the ability to meet high standards. As engineers, it is ingrained in us that there is always room for improvement, and that we have been given the tools to make it happen.

When evaluating what needed to be improved in our daily lives, the SAE Zips …

Baja Rack And Pinion, Devin Jackson

Williams Honors College, Honors Research Projects

Our senior design team chose to team up with The University of Akron’s SAE Zips Baja Team. The Zips Baja Team races off-road vehicles that they build every year. The team is trying to optimize and improve several sub categories for the 2019 car such as steering, drivetrain and suspension. Our design team met with a couple of the captains on the Zips Baja Team and were given a few choices of what sub category we could focus on for our project. We decided to take on the task of improving the vehicle steering rack and pinion gear system. The …

Pick-And-Place Robot For The 2019 Asme Student Design Competition, Riniah A. Foor, Megan Schmit, Aaron Urban, Jeanetta Davidsaver, Daniel Mugongo

Williams Honors College, Honors Research Projects

This project was undertaken as an opportunity to participate in a holistic experience of designing, building, and competing as an engineering design team. In the ASME Student Design Competition, undergraduate students are able to experientially learn the process of design inception, manufacture, and product performance in addition to the development of critical project management skills. This is done through a creative design challenge to build a device capable of accomplishing a “pick-and-place” task in a fast and efficient manner.