Mechanical Engineering Commons^™

Fiber Glass Mat Splice Automation, Max Weinstein, Charles Scott Forbes, Max Kilpatrick

Mechanical Engineering

Currently, GAF has two operators manually splice together each roll of fiberglass mat. To save money and resources, GAF wants to automate this splicing process. Our team is responsible for stage 3 of 5 in this automation process. We are responsible for ensuring that the system is able to move autonomously to the necessary positions required for splicing together the rolls of fiberglass mat. We have determined the best solution for accomplishing this movement is to use linear slide actuators. This document will describe the process by which we arrived at our solution, the details of our solution, and a …

Compression Molded Composite Component, Greg Hermansen, Larsson Johnson, Joanne Medrano, Kyle Hammell

Mechanical Engineering

The following final design report outlines the design and fabrication of a carbon fiber compression molded sunglasses case. It intends to guide the development of a future lab activity for a composites undergraduate course at Cal Poly – San Luis Obispo. The activity aims to support an educational investigation in "out-of-autoclave" composites manufacturing methods, such as compression molding, which offer some key benefits over autoclave molding. The methodology behind the creation of a conceptual design, an initial prototype, and a final product is laid out in detail below.

Cal Poly Microgrid - Solar Panel Mounts, Dylan Mayer, Christian Odegard, Gregory Pellegrino, Connor Mckay

Mechanical Engineering

No abstract provided.

Design And Validation Of An Electro-Hydraulic Pressure-Control Valve And Closed-Loop Controller, Jerry Boza

Dissertations

Electro-hydraulic pressure-control valves are used in many applications, such as manufacturing equipment, agricultural machinery, and aircrafts to name a few. They are often used to actuate hydraulic clutches, such as those found in power shift transmissions. A traditional pressure-control valve with open-loop control algorithm is typically used in clutch applications. This scheme often results in inconsistent or undesirable system behavior due to the nature of open-loop control as well as the nonlinear system dynamics and uncertainties.

In this research two new electro-hydraulic pressure-control valves were designed in order to decouple the valve and control port (hydraulic) dynamics. This was achieved …

Flow Field Dynamics In A High-G Ultra-Compact Combustor, Andrew E. Cottle

Theses and Dissertations

The Ultra Compact Combustor (UCC) presents a novel solution to the advancement of aircraft gas turbine engine performance. A high-g UCC design operates by diverting a portion of the axial compressor flow into a circumferential combustion cavity positioned about the engine outer diameter. The circumferential cavity (CC) provides the necessary residence length and time for combustion within reduced axial lengths; furthermore, high rates of centrifugal acceleration termed high-g loading are imposed upon the swirling cavity flow. These high-g conditions are hypothesized to increase flame speed, reduce flame length, and improve lean blow-out performance. Work at AFIT was sponsored by the …

The Design Of An Articulating Five-Headed In-Water Grooming Tool To Maintain Ships Free Of Fouling, Caglar Erdogan

Theses and Dissertations

Biofouling is a major concern to ship owners. Biofouling increases hull roughness, increasing the frictional resistance and fuel consumption while decreasing maximum speed. Finding a way to maintain hulls free from fouling has, therefore, become a research challenge for scientists and engineers. Grooming has been proposed as a novel method for controlling fouling (Tribou and Swain 2010). It refers to the regular proactive light cleaning to maintain the hull free of fouling with minimal impact to ship coatings. The purpose of this thesis is to design, build, and deploy a compliant multiheaded grooming tool which utilized five polypropylene vertically rotating …

Feasibility Of Friction Stir Processing (Fsp) As A Method Of Healing Cracks In Irradiated 304l Stainless Steels, Cameron Cornelius Gunter

Theses and Dissertations

The current US fleet of nuclear reactors has been in service for three decades. Over this period, existing welds in stainless steel (SS) shrouds have sustained stress corrosion cracking (SCC) and are in need of repair. Additionally, helium has formed interstitially as a byproduct of proton bombardment. Current repair technology, such as TIG welding, puts extreme amounts of heat into the material and allows for interstitial helium atoms to aggregate and form bubbles/voids at grain boundaries. This significantly weakens the material, proving to be a very counterproductive and ineffective repair technique. Much study has been done on friction stir processing …

Autonomous Goal-Based Mapping And Navigation Using A Ground Robot, Jeffrey L. Ferrin

Theses and Dissertations

Ground robotic vehicles are used in many different applications. Many of these uses include tele-operation of the robot. This allows the robot to be deployed in locations that are too difficult or are unsafe for human access. The ability of a ground robot to autonomously navigate to a desired location without a-priori map information and without using GPS would allow robotic vehicles to be used in many of these situations and would free the operator to focus on other more important tasks. The purpose of this research is to develop algorithms that enable a ground robot to autonomously navigate to …

Evolvability And Excess Capability As A Response To Uncertain And Future Requirements, Jeffrey Douglas Allen

Theses and Dissertations

Product and system designers face many challenges in the modern world. Designing products that will be subject to emerging or uncertain requirements can be one of the most significant of these challenges. A major risk associated with emerging or uncertain requirements is premature obsolescence. Large-scale, complex engineered systems, such as, aircraft, spacecraft, large seagoing vessels, communication and power systems are especially susceptible to this issue. However, this challenge is not limited to only large-scale complex systems. Even relatively simple products can suffer from premature obsolescence and even failure to be initially accepted, due to inadequately understood or changing requirements. One …

Extending Time Until Failure During Leaking In Inflatable, Pneumatically Actuated Soft Robots, Joshua Parker Wilson

Theses and Dissertations

Soft robots and particularly inflatable robots are of interest because they are lightweight, compact, robust to impact, and can interact with humans and their environment relatively safely compared to rigid and heavy traditional robots. Improved safety is due to their low mass that results in low-energy collisions and their compliant, soft construction. Inflatable robots (which are a type of soft robot) are also robust to impact and have a high torque to weight ratio. As a result inflatable robots may be used for many applications such as space exploration, search and rescue, and human-robot interaction. One of the potential problems …

Ionic Electroactive Polymer Devices: Physics-Based Modeling With Experimental Investigation And Verification, Tyler Paul Stalbaum

UNLV Theses, Dissertations, Professional Papers, and Capstones

The primary focus of this study is to examine, understand, and model ionic electroactive polymer based systems in attempt to further develop this field of study. Physics-based modeling is utilized, as opposed to empirical modeling, to achieve a deeper insight to the underlying physics. The ionic electroactive polymer system of primary interest in this study is ionic polymer-metal composite (IPMC) devices. Other similar devices, such as anion-exchange membrane (AEM) type actuators and flow battery systems are also investigated using the developed model. The underlying physics are in the studies of transport phenomenon for describing the ionic flow within the polymer …

Pendulum Based Impact Testing Of Athletic Helmets Using The Nocsae Headform, Bradley Thorne

UNLV Theses, Dissertations, Professional Papers, and Capstones

Concussions in organized sports can have detrimental short-term and long-term effects on player’s health. The focus of this research is the development of a new state of the art test and certification standard for protective headgear. Baseball helmets and soccer soft headgear were used in these tests, but the ultimate goal is to create a universal set of test guidelines for all types of protective headgear. Modifications to current test standards outlined by the National Operating Committee on Standards for Athletic Equipment (NOCSAE) employed the use of a pendulum impactor, which facilitated additional measurements during head impact tests using a …

Size Scaling Of Strength And Toughness For 3d Printed Polymer Specimens, Darren Thomas Bell

Open Access Theses

To find material systems that offer low density and high strength, stiffness or toughness, hierarchically designed material systems have provided a promising research area. This thesis lays the groundwork for designing efficient micro-architectured material systems by characterizing size effects for 3d printed polymer parts. Two methods were used to analyze data from 3-point bend tests for specimens of varying size: the load-separation method was used for finding the point of crack growth initiation and Bazant’s method was used to find shape independent strength at failure. The strength values were used as inputs for finding size independent material constants within a …

An Investigation Of Composite Failure Analyses And Damage Evolution In Finite Element Models, Ann M. Frappier

Open Access Theses

This paper presents a composite conical structure used commonly in flight-qualification testing. This structure’s overall load-displacement behavioral response is characterized. Mixed-mode multidelamination in a layered composite specimen is considered in Abaqus/Explicit through both the Virtual Crack Closure Technique and Cohesive Elements. The Virtual Crack Closure Technique and Cohesive Elements are compared against experimental test results presented in literature. Further, a thorough comparison in which the effects of failure criteria type, through-thickness mesh density, and finite element type on the progressive failure response of this composite assembly is discussed. Lastly, Abaqus/Standard and Helius PFA are compared in order to gain confidence …

Uncertainty Quantification On Industrial High Pressure Die Casting Process, Jiahong Fu

Open Access Theses

High pressure die casting (HPDC) is a famous manufacturing technology in industry. This manufacturing process is simulated by commercial code to shed the light on the quality of casting product. The casting product quality might be affected by the uncertainty in the simulation parameter settings. Thus, the uncertainty quantification on HPDC process is significant to improve the casting quality and the manufacturing efficiency.

In this work, three uncertainty quantifications and sensitivity analyses on the A380 aluminum alloy HPDC process of intermediate speed plate are performed. The material thermophysical properties, boundary conditions of the model, and operational as well as artificial …

Thermal Transport In Lithium Ion Batteries: An Experimental Investigation Of Interfaces And Granular Materials, Aalok Jaisheela Uday Gaitonde

Open Access Theses

Increasing usage and recent accidents due to lithium-ion (Li-ion) batteries exploding or catching on fire has inspired research on the characterization and thermal management of these batteries. In cylindrical 18650 cells, heat generated during the battery's charge/discharge cycle is poorly dissipated to the surrounding through its metallic case due to the poor thermal conductivity of the jelly roll, which is spirally wound with many interfaces between electrodes and the polymeric separator. This work presents a technique to measure the thermal conduction across the metallic case-plastic separator interface, which ultimately limits heat transfer out of the jelly roll.

The polymeric separator …

In-Situ Particle Sizing Of Agglomerates In Aluminized Solid Composite Propellants Using Digital Inline Holography (Dih), Michael S. Powell

Open Access Theses

Aluminized ammonium perchlorate composite propellants (APCP) form large molten agglomerated particles that can result in poor combustion performance and increased two-phase flow losses. Quantifying agglomerate size distributions is important for assessing these losses for different types of aluminum fuels that can help improve rocket performance. It is highly desirable to measure particle sizes in-situ using non-intrusive optical methods, rather than conventional particle collection, which can have large uncertainties. Regular high-speed microscopic imaging suffers from a limited depth of field. Digital inline holography (DIH) is an alternative approach that results in 3D information through numerical reconstruction. In this paper, DIH approach …

Reaction Tuning Of Selectively Deposited Nano-Thermite Inks For Thrust And Heat Deposition, Raghav Ramachandran

Open Access Theses

Currently there is very little systematic work that quantifies the performance of energetic materials in terms of thrust or heat deposition applied to electronic circuits. A better understanding of the interactions between nano-scale energetic materials and electronic systems, as a function of stoichiometry is needed for enhanced defeat. Both of these needs are addressed in this research. Formulations of Al-CuO and Al-Bi2O3 nano-thermites were prepared at different equivalence ratios and selectively deposited onto silicon substrates and thrust and heat deposition of these materials was quantified. Both nano-thermite systems produced maximum thrust near stoichiometric ratios, and more fuel-rich mixtures led to …

Liquid Metal Particle Popping: Nanoscale To Macroscale, Trevor R. Lear

Open Access Theses

Liquid metal nanoparticles can be used to produce stretchable electronic devices. Understanding the mechanical properties of liquid metal nanoparticles is crucial to optimizing their use in various applications, especially printing of flexible, stretchable electronics. Smaller nanoparticles are desired for high-resolution printing and compatibility with existing scalable manufacturing methods; however, they contain less liquid metal and are more difficult to rupture than larger particles, making them less desirable for post-processing functionality. This study investigates the mechanics of liquid metal particle rupture as a function of particle size. We employ compression of particle films to characterize the composition of the particle core …

Investigation Of Thin Film Thermal Transport Using Micro-Raman Thermometry And Tip Enhanced Raman Spectroscopy, Mithun Srinivasan

Open Access Theses

In recent years, a steady increase in the need for packing more energy in smaller devices had driven the need for better understanding of thermal transport in thin films and designing methods to manipulate them. This can be attributed as the reason for numerous efforts made in the past decade to achieve temperature resolution at nanoscale. Such techniques can help us in understanding the thermal conductivity of thin films which can result in an improved performance of these devices. The temperature probing technique must be non-invasive to avoid damaging the vulnerable thin films, fast to study the energy transport and …

Analysis Of Composite Plates By Using Mechanics Of Structure Genome And Comparison With Ansys, Banghua Zhao

Open Access Theses

Motivated by a recently discovered concept, Structure Genome (SG) which is defined as the smallest mathematical building block of a structure, a new approach named Mechanics of Structure Genome (MSG) to model and analyze composite plates is introduced. MSG is implemented in a general-purpose code named SwiftComp™, which provides the constitutive models needed in structural analysis by homogenization and pointwise local fields by dehomogenization. To improve the user friendliness of SwiftComp™, a simple graphic user interface (GUI) based on ANSYS Mechanical APDL platform, called ANSYS-SwiftComp GUI is developed, which provides a convenient way to create some common SG models or …

Free Edge Stress Analysis Of Laminated Structures With Arbitrary Cross Sections Using Mechanics Of Structure Genome, Lingxuan Zhou

Open Access Theses

Composite laminates have been increasingly used in advanced structural applications, due to their excellent strength-to-weight properties and considerable flexibility on designing with respect to the laminate layup. However, the heterogeneity and anisotropy of composite laminates have brought many challenges for analysis and numerous researches have been devoted in this field. A well known problem which has been studied intensively is the so-called free-edge problem. It states that due to the mismatch in elastic properties of adjacent layers, full-scale three-dimensional (3D) and highly concentrated stress fields will occur in the vicinity of the free edges. The interlaminar stresses grow very rapidly …

Thermomechanical Properties Of Novel Lanthanum Zirconate Based Thermal Barrier Coatings - An Integrated Experimental And Modeling Study, Xingye Guo

Open Access Dissertations

Thermal barrier coatings (TBCs) are refractory materials deposited on gas turbine components, which provide thermal protection for metallic components at operating conditions. The current state-of-art TBC material is yttria-stabilized zirconia (YSZ), whose service temperature is limited to 1200 celsius, due to sintering and phase transition at higher temperatures. In comparison, lanthanum zirconate (La2Zr2O7, LZ) has become a promising candidate material for TBCs due to its lower thermal conductivity and higher phase stability compared to YSZ.

The primary objective of this thesis is to design a novel robust LZ-based TBC system suitable for applications beyond 1200 celsius. Due to LZ’s low …

Modeling Methods For Merging Computational And Experimental Aerodynamic Pressure Data, Jacob Courtney Haderlie

Open Access Dissertations

This research describes a process to model surface pressure data sets as a function of wing geometry from computational and wind tunnel sources and then merge them into a single predicted value. The described merging process will enable engineers to integrate these data sets with the goal of utilizing the advantages of each data source while overcoming the limitations of both; this provides a single, combined data set to support analysis and design. The main challenge with this process is accurately representing each data source everywhere on the wing. Additionally, this effort demonstrates methods to model wind tunnel pressure data …

Carbon Nanotube Thermal Interfaces And Related Applications, Stephen L. Hodson

Open Access Dissertations

The development of thermal interface materials (TIMs) is necessitated by the temperature drop across interfacing materials arising from macro and microscopic irregularities of their surfaces that constricts heat through small contact regions as well as mismatches in their thermal properties. Similar to other types of TIMs, CNT TIMs alleviate the thermal resistance across the interface by thermally bridging two materials together with cylindrical, high-aspect ratio, and nominally vertical conducting elements. Within the community of TIM engineers, the vision driving the development of CNT TIMs was born from measurements that revealed impressively high thermal conductivities of individual CNTs. This vision was …

Concurrent Detection And Isolation Of Cellular And Molecular Biomarkers, Wanfeng Huang

Open Access Dissertations

Detection of cancer markers such as protein biomolecules and cancer cells in bodily fluids is of great importance in early diagnosis, prognosis as well as evaluation of therapy efficacy. Numerous devices have been developed for detecting either cellular or molecular targets, however there has not yet been a system that can simultaneously detect both cellular and molecular targets effectively. Molecule and cell-based assays are important because each type of target can tell a different story about the state of the disease and the two types of information can potentially be combined and/or compared for more accurate biological or clinical assessments. …

A Method For Selecting Hvac Retrofit Solutions For Existing Small- And Medium-Sized Commercial Buildings, Bonggil Jeon

Open Access Dissertations

The primary purpose of the present study is to develop a framework and methodology for evaluating appropriate Heating, Ventilating, and Air Conditioning (HVAC) retrofit solutions that can be effectively retrofitted into different types of small- and medium-sized commercial buildings (SMSCB). Additionally, development of an advanced data-driven decision-making tool is introduced as a benefit of proposed framework. In recent years, considerable attention has been focused on retrofits of existing commercial buildings (IBE, 2013b). In fact, the Commercial Building Energy Consumption Survey (CBECS) 2003 (EIA, 2006) indicates that over 70% of existing commercial buildings across the United States are more than twenty …

Optimal Design Of Sound Absorbing Systems With Microperforated Panels, Nicholas Nakjoo Kim

Open Access Dissertations

As the development of technology makes economic prosperity and life more convenient, people now desire a higher quality of life. This quality of life is based not only on the convenience in their life but also on clean and eco-friendly environments. To meet that requirement, much research is being performed in many areas of eco-friendly technology, such as renewable energy, biodegradable content, and batteries for electronic vehicles.

This tendency is also obvious in the acoustics area, where there are continuing attempts to replace fiber-glass sound absorbers with fiber-free materials. The combination of microperfoated panels (MPP) (one of the fiber-free sound …

Evaluating The Performance Of Passive Chilled Beams With Respect To Energy Efficiency And Thermal Comfort, Janghyun Kim

Open Access Dissertations

Existing modeling approaches for passive chilled beams determined from tests on individual chilled beams in a laboratory are not adequate for assessing overall energy usage and occupant comfort within building simulation programs. In addition, design guidelines for passive chilled beam systems are needed for identifying appropriate applications and optimal configurations. This thesis includes (i) extensive experimental studies for characterizing the performance of passive chilled beams, in both laboratory settings and in field studies, (ii) development of passive chilled beam performance prediction models, (iii) integration of these models into building simulation models/tools and (iv) use of building simulation for overall assessment …

Modifying Burning Rate And Agglomeration Size In Aluminized Composite Solid Propellants Using Mechanically Activated Metals, Hatem Mohamed Belal

Open Access Dissertations

Agglomeration reduction techniques are important field in solid propellant industry, Large agglomeration results in excessive two phase losses. Tailored composite particles has been applied to tailor aluminum particle ignition and combustion. In this research, mechanical activated aluminum magnesium powders are synthesized, tested in both laser ignition using CO2 and propellant. Prepared powders categorized into particle size that suitable for propellant application. Laser ignition tests showed that the prepared powder are more reactive than magnalium which has the same Al:Mg weight ratio. Agglomeration capturing showed that the prepared powder produce much less than neat aluminum or even similar physical mixture of …