Mechanical Engineering Commons^™

Integration Of Mechatronics Design Approach Into Teaching Of Modeling Practices, Vukica M. Jovanovic, Tatiana V. Goris, Ana M. Djuric, Petros J. Katsioloudis, Nathan J. Luetke, Moustafa R. Moustafa, Basim Matrood

Engineering Technology Faculty Publications

Engineering design has transformed significantly due to advances in embedded system design and computer technologies. Almost every mechanical design today has some electrical and electronic components. Many products manufactured today contain both electrical and mechanical components and systems. Mechatronics is a design process that is multi-disciplinary in nature and integrates principles of many engineering disciplines including, but not limited to, mechanical engineering and mechanical engineering technology, electrical engineering and electrical engineering technology, and controls engineering. Mechatronic systems can be found in many different places today. These range from computer hard drives and robotic assembly systems, to washing machines, coffee makers, …

Development Of A Thickness Accommodation Technique For Origami-Inspired Design, Bryce Edmondson

Theses and Dissertations

Designers are constantly searching for new sourcing of inspiration for innovative design. Recently, origami has gained interest as one of these potential sources. Origami literally translated from Japanese means “paper folding” where “oru” means “to fold” and “kami” means “paper”. Since paper is insufficient to solve many engineering design problems, designers must turn to other materials. These materials will inevitably be thicker than paper and will often require different folding techniques and considerations. This thesis provides background information describing previous methods to accommodate thickness in origami-inspired design, presents a newly developed technique to address limitations of other methods, and explores …

Investigating The Engineering, Scientific, And Medical Basis For Ventilation In Health Care Facilities: Preliminary Literature Review And Special Attention To One Prototypical Application, Lu Shen, Sheldon M. Jeter

Early Career Technical Journal (ECTJ)

Section 1: Bio-Medical/Bioengineering; pp. 28-36

A Beginner’S Guide To Controller Area Network Bus Access In Modern Vehicles, Timothy D. Fisher, Kevin Mcfall

Early Career Technical Journal (ECTJ)

Section 3: Dynamic Systems & Control; pp. 72-75

Kinematic Analysis And Simulation Of Theo Jansen Mechanism, Mehrdad Mohsenizadeh, Jenny Zhou

Early Career Technical Journal (ECTJ)

Section 3: Dynamic Systems & Control; pp. 98-106

Oil Filter Wrench Attachment, Steven J. Greenbank

Williams Honors College, Honors Research Projects

The purpose for this report is to outline the design process for an oil filter remover/installer intended to be used with a ratcheting socket wrench. The goal of this project was to design an attachment for a socket wrench that could be used to remove or install oil filters in a vehicle. This report will discuss design criteria for the new design, a few current designs for similar tools and their problem areas, initial design ideas, the design process of the chosen design, and the prototype building and testing for the project.

Swagelok Probing Station Tester Improvement Project, Ross Crocker

Williams Honors College, Honors Research Projects

A step in the inspection process for the Swagelok ends is performed using Probing Station testing. This testing process involves fitting a cylindrical probe into the open end of the fittings. Contact between the probe and the fitting causes the probe to wear. Spare probes are kept at each inspection machine to replace a probe that becomes too worn to function. These spare probes occasionally fall out of their storage location and break without ever being used in inspection. This project seeks to reduce the wear on the probes in service and reduce the number of dropped spare probes that …

The University Of Akron 2015 Sae Zips Baja Off-Road Racing Team 2015 Suspension System Design, Ryan W. Timura

Williams Honors College, Honors Research Projects

Baja SAE has been an important part of the University of Akron for the last 20 years. In the early stages, Zips Baja won many races and was one of the best Baja teams around. In more recent years, the teams have not been able to keep up the high place finishes. The 2015 Baja team aims to start a new trend of high place finishes for the years to come. With many design leaders returning from the previous year, passed down knowledge, and experience from last year, it should be an attainable goal.

Prosthetic Thermal Management Device, Garrett Dowd

Williams Honors College, Honors Research Projects

High temperatures in lower-limb prosthetics can lead to poor user skin conditions and mechanical slippage between the user’s limb and the prosthetic. This report presents an air-cooling device for a lower-limb prosthesis. This device’s purpose is to maintain a constant skin-prosthesis interface temperature. A compact heat sink and small fan were used to transfer the bio-heat to the ambient surroundings. By changing the power of the fan, the thermal resistance of the whole system can be adjusted to match various thermal loads and environmental temperatures. Heat pads were used to mimic the heat generation of a residual limb, and cooling …

Design Of A Horizontal Creep Testing Machine, Michael Presby

Williams Honors College, Honors Research Projects

The design process for a horizontal creep testing machine is presented along with the material selection of grips for high temperature tensile tests. The design process consisted of creating multiple sketches of the testing machine in order to determine the best design to satisfy the given design parameters. The critical points of the frame were determined and derivations were performed in order to determine the maximum stress at the critical points and the maximum deflection due to the applied load. The information gathered from these derivations will be useful in comparing the two material choices for the frame which are …

2015 Afrl University Design Challenge, Daniel Slattery, Andrew P. Killmeyer, Brandon Null, Brendan Jones, Casey Hale, Jake Stein, Jeff Quartermaine, Kevin Rolik, Nick Tsangeos, Sam Moats, Marisa Seeley

Williams Honors College, Honors Research Projects

The University of Akron’s Air Force Research Laboratory’s Design Challenge Team has engineered a Heat Stress Prevention Kit that includes a facial mask in which the soldier will cool down from the inside out by breathing in the cool air circulating throughout the mask. This cool air is produced from a thermoelectric chip, which has a specific temperature difference on either side, one hot and one cold. Each of the sides is isolated from one another and with the combination of heat sinks, fans, and the simple process of breathing, a system is created by inhaling cool air. The entire …

Magnus Effect In Duct Flow, Cameron W. Clarke, Jesse S. Batko, Kenneth W. Smith Jr.

Williams Honors College, Honors Research Projects

The following research paper details the preliminary research carried out by this team. The project was originally conceived to determine if Magnus Lift could be utilized in an unconventional way to assist rockets during takeoff. Several conceptual designs were proposed, but the idea was scrapped when it became apparent that the team would not be able to generate the desired lift without inducing significant amounts of drag and additional weight on a rocket. Instead, the team focused on researching an interesting topic that hasn’t been previously explored: Magnus lift on a cylinder within a duct. An experimental procedure that could …

Design Of The University Of Akron's 2015 Fsae Electric Vehicle Braking System, Nicholas D. Galbincea

Williams Honors College, Honors Research Projects

The following report encompasses the design of the 2015 University of Akron’s FSAE formula electric braking system. The system is one based on hydraulic braking and designed for a one man performance racing vehicle. The objective of the system is to convert the kinetic energy of the vehicle into thermal energy, allowing the vehicle to decelerate optimally and safely. The design includes three major categories: calculation and evaluation of the hydraulic system in order to select calipers and master cylinders, the design of the pedal box, and the design of the rotors.

The results and findings of the proceeding report …

2015 Zips Sae Baja Brakes And Throttle System, Philip A. Bennett

Williams Honors College, Honors Research Projects

The SAE Baja student design team at The University of Akron is one of the longest-standing design teams at the university. The purpose of this team is to design, manufacture, test, and race an off-road vehicle within the guidelines of competition established by the Society of Automotive Engineers. The vehicle is made up of a small number of subsystems including frame, drivetrain, suspension, steering, and braking. The following will discuss all aspects of the design process of the braking and throttle system of the 2015 Zips Baja car. This process includes several steps and considerations such as design goals, system …

Fsae Electric Vehicle Cooling System Design, Jeff Lamarre

Williams Honors College, Honors Research Projects

No abstract provided.

The Use Of Carbon Fiber Reinforced Aluminum To Stiffen A Portaledge Structure, Jacob Palmer

Williams Honors College, Honors Research Projects

Increased stiffness will be achieved through a unidirectional carbon fiber tube that will encase the aluminum tubing. This will give the structure the stiffness it needs to resist bending enabling the elimination of the spreader bar, while still maintaining the ductile material properties of the 6061 T-6 aluminum.

Senior Design: Kong Toy Instruction-Manual Insertion, Rachael L. Innocenzi, Ashley N. Cuthbert, Marianna R. Smith

Williams Honors College, Honors Research Projects

The team’s goal is to design and test a prototype and procedure that will automate the insertion of the Kong toy instructions into the cardboard packaging. This automation will increase the speed at which the product is packaged and will serve as an aid to workers with limited dexterity who find the task cumbersome.

Senior Design:Kong Toy Instruction-Manual Insertion, Ashley N. Cuthbert, Rachael L. Innocenzi, Marianna R. Smith

Williams Honors College, Honors Research Projects

The team’s goal is to design and test a prototype and procedure that will automate the insertion of the Kong toy instructions into the cardboard packaging. This automation will increase the speed at which the product is packaged and will serve as an aid to workers with limited dexterity who find the task cumbersome.

Designing A Heat Sink For Lithium-Ion Battery Packs In Electric Vehicles, Dylan Irvine, Evan Foreman, Christopher B. Remington, Aaron Jackson, Sam Endrizzi

Williams Honors College, Honors Research Projects

This report addresses the concepts and implementation of fluid cooled heat sink designs for an electric or hybrid vehicle battery. To determine the battery’s temperature and heat flux profile, testing was performed by measuring these values at multiple locations on a lithium-ion pouch battery using heat flux sensors and thermocouples during the charge and discharge cycles of the battery. Once the data was collected and analyzed, trendlines were fit to the heat flux data then used to create equations for the heat flux profile during the discharging stage. Each equation represented a specific region on the battery geometry. Four heat …

2015 Afrl University And Service Academy Design Challenge, Andrew P. Killmeyer, Jacob Stein, Casey Hale, Jeff Quartermaine, Kevin Rolik, Brandon Null, Nick Tsangeos, Marissa Seeley, Sam Moats, Nicholas Garafolo Phd, Daniel Slattery

Williams Honors College, Honors Research Projects

The University of Akron’s Air Force Research Laboratory’s Design Challenge Team has engineered a Heat Stress Prevention Kit that includes a facial mask in which the soldier will cool down from the inside out by breathing in the cool air circulating throughout the mask. This cool air is produced from a thermoelectric chip, which has a specific temperature difference on either side, one hot and one cold. Each of the sides are isolated from one another and with the combination of heatsinks, fans, and the simple process of breathing, a system is created by inhaling cool air. The entire system …

All American Soap Box Derby Competition, Justin E. Yager, Spencer Cullen

Williams Honors College, Honors Research Projects

No abstract provided.

Design Of An Sae Baja Racing Off-Road Vehicle Powertrain, Eric T. Payne

Williams Honors College, Honors Research Projects

No abstract provided.

Senior Design: Kong Toy Instruction-Manual Insertion, Marianna R. Smith, Rachael L. Innocenzi, Ashley N. Cuthbert

Williams Honors College, Honors Research Projects

The team’s goal is to design and test a prototype and procedure that will automate the insertion of the

Kong toy instructions into the cardboard packaging. This automation will increase the speed at which

the product is packaged and will serve as an aid to workers with limited dexterity who find the task

cumbersome.

Design Of The Structural And Propulsion Systems For The 2015 University Of Akron Rocket Team, Kyle W. Dehoff, Nicholas J. Hrusch

Williams Honors College, Honors Research Projects

No abstract provided.

Creation Of A Portable, 3d-Printable, Iphone-Compatible Spectrophotometer, Elise K. Grasse

Williams Honors College, Honors Research Projects

Spectroscopy is a widely used chemical and medical analysis tool. While spectrophotometers are commonly found in many universities and laboratories, they are not available to all high schools or laboratories in developing countries. The objective of this project was to design a high-quality, 3D-printable, iPhone-compatible spectrophotometer that uses a cell phone camera and interface to collect data. The created 3D-print file will be available to anyone with access to a 3D printer which are increasingly found in many laboratories and schools across the country. A low cost pre-printed kit will also be made for those without access to a 3D …

Rheology Of Cross-Linked Polymers And Polymer Foams: Theory And Experimental Results, John Herman

Wayne State University Dissertations

Typical polymers have a time-dependent response to loading which results in stress relaxation or creep. Models using springs/dashpots or Volterra integrals are capable of predicting the material response, but place little or no emphasis on the reasoning behind the response. This research proposes a microscopic reasoning behind polymer chain movement, while developing a model to predict the creep and stress relaxation of a polymer foam. Based on the theorized slip/stick of polymer chains as they slide past each other, this model successfully predicts the behavior of a PMI polymer foam under tensile loads. This model lends insights into polymer microscopic …

Quantification Of Auto-Ignition In Diesel Engines, Umashankar M. Joshi

Wayne State University Dissertations

Efforts have been made previously by researchers to quantify the auto-ignition quality of fuels by calculating global activation energy using Arrhenius plots with data measured for the ignition delay period (ID). Large variation in the activation energy of fuels has been observed even for fuels with closer CN values. More recently, the activation energy values obtained by Kook et al in (2005) on an optical engine do not agree with data obtained in an identical metallic engine by Jayakumar using fuels of same CN.

The disparity in their results can be attributed to the differences in ignition delay (ID) and …

Methodology For Validating Multi-Dimensional Engine Combustion Models And Fuel Surrogates Using An Optically Accessible Compression Ignition Engine, Xin Yu

Wayne State University Dissertations

In response to increasingly stringent engine emissions regulation, three dimensional in-cylinder combustion modeling is increasingly being used as a tool to optimize the combustion process and reduce the cost of experimental testing. Due to the complexity of the physical and chemical interactions involved in the in-cylinder combustion process, the engine combustion model consists of numerous sub-models developed under pre-defined initial and boundary conditions requiring further model calibration depending on different engine applications. Fuel surrogates, one of those sub-models developed for different combustion applications, may not capture all the behavior when applied to the varying temperature-pressure conditions present in a compression …

Face Sheet/Core Debonding In Sandwich Composites Under Static And Fatigue Loading, Manjinder Singh Warriach

Wayne State University Dissertations

Delamination growth due to face sheet/core debonding is a major concern due to its inherent weakness in sandwich composites which can be exacerbated due to the presence of flaws. In this research work The primary objective of this research was to characterize the delamination crack growth behavior in E-glass face sheet/polyurethane foam core sandwich composite with pre-existing initial delamination crack at a face sheet/core interface under static and fatigue for mode I and mixed mode loading. For mode I static loading two types of delamination experiments, namely T-peel test and wedge test were implemented to evaluate fracture toughness in polyurethane …

Edge Fracture Prediction Of Dual Phase Steels With Consideration Of Microstructures, Ming Wen

Wayne State University Dissertations

In recent years, Advanced High Strength Steels (AHSS) have been used for the lightweight structural design and manufacturing in automotive industry. This class of sheet metals are prone to edge fracture during stamping production, and the fracture often occurs at much lower strain than that predicted based on the forming limit curves. The uncertainty in predicting edge fracture represents a great challenge in the application of AHSS. This dissertation is focused on the better understanding of edge fracture phenomenon through experimental observation and computer modeling with the consideration of microstructure effect.

In this dissertation, Hole Expansion (HE) test was used …