Mechanical Engineering Commons^™

Large Eddy Simulation Based Turbulent Flow-Induced Vibration Of Fully Developed Pipe Flow, Matthew Thurlow Pittard

Theses and Dissertations

Flow-induced vibration caused by fully developed pipe flow has been recognized, but not fully investigated under turbulent conditions. This thesis focuses on the development of a numerical Fluid-Structure Interaction (FSI) model that will help define the relationship between pipe wall vibration and the physical characteristics of turbulent flow. Commercial FSI software packages are based on Reynolds Averaged Navier-Stokes (RANS) fluid models, which do not compute the instantaneous fluctuations in turbulent flow. This thesis presents an FSI approach based on Large Eddy Simulation (LES) flow models, which do compute the instantaneous fluctuations in turbulent flow. The results based on the LES …

Compliant Centrifugal Clutches: Design, Analysis, And Testing, Nathan B. Crane

Theses and Dissertations

Existing classes of centrifugal clutch concepts were reviewed. The pseudo-rigid-body model (PRBM), rigid-body replacement synthesis, force-deflection analysis, compliance potential evaluation, and compliant concept evaluation were used to develop effective new centrifugal clutch concepts. These methods helped develop and model four novel compliant centrifugal clutch designs, model two existing designs, and identify a concept with excellent potential for low-cost centrifugal clutch applications. This concept, the floating opposing arm (FOA) clutch, doubles the torque capacity metric relative to existing compliant designs. Torque and engagement speed models for this clutch were developed and verified against four prototype clutches. Additional novel designs devel-oped through …

A Five-Zone Model For Direct Injection Diesel Combustion, Rich Asay

Theses and Dissertations

Recent imaging studies have provided a new conceptual model of the internal structure of direct injection diesel fuel jets as well as empirical correlations predicting jet development and structure. This information was used to create a diesel cycle simulation model using C language including compression, fuel injection and combustion, and expansion processes. Empirical relationships were used to create a new mixing-limited zero-dimensional model of the diesel combustion process. During fuel injection five zones were created to model the reacting fuel jet: 1) liquid phase fuel 2) vapor phase fuel 3) rich premixed products 4) diffusion flame sheath 5) surrounding bulk …

A Descriptive Performance Model Of Small, Low Cost, Diskless Beowulf Clusters, Curtis R. Nielson

Theses and Dissertations

Commodity supercomputing clusters known as Beowulf clusters, have become a low cost alternative to traditional supercomputers. Beowulf clusters combine inexpensive computers and specialized software to achieve supercomputing power. The processing nodes in a diskless Beowulf cluster do not have a local hard disk unlike the nodes in most commodity clusters. Research has provided performance information for diskless clusters built with expensive, high performance equipment. Beowulf clusters use commodity off-the-shell hardware, and little information is available about their performance. This research includes the construction of several diskless Beowulf clusters. Using the NAS Parallel Benchmarks, the performance of these clusters was measured. …

Development Of A New Apparatus To Measure Flame Spread Through A Free Stratified Fuel/Air Mixture: Numerical Modeling And Experimental Results, Fred Hovermann

Theses and Dissertations

While flame spread through uniform fuel-air mixtures has been widely studied in combustion science, there has been relatively little attention given to the study of non-homogenous, or layered, fuel-air mixtures. However, these systems are common occurrences in such cases as terrestrial fuel spills and fuel leaks in both normal and microgravity. Conducting research on layered fuel-air mixtures and understanding the properties of flame propagation has potential implications for fire safety (both on earth and in space), as well as being of fundamental interest. The main objective behind this study is to determine flame speed, flammability regions, stability limits, and the …

Finite Element Modeling Of A Commuter Category Aircraft Seat Under Crash Loading, David William Bowen

Theses and Dissertations

This thesis describes the development and validation of a finite element model of a commuter aircraft seat under crash loading. In particular, this effort has developed an LS-DYNA model of a Beechcraft 1900C low back passenger seat.

Although air travel is one of the safest forms of transportation, crash-related fatalities do occur even in relatively low severity crashes. Many of these fatalities can be traced to the inability of production seats to absorb crash energy. The goal of this research effort is to develop a computational model of a production aircraft seat as a first step towards the development of …

A Study Of Radiofrequency Cardiac Ablation Using Analytical And Numerical Techniques, Ryan Todd Roper

Theses and Dissertations

Studies on radiofrequency (RF) ablation are often aimed at accurately predicting tissue temperature distributions by numerical solution of the bioheat equation. This thesis describes the development of an analytical solution to serve as a benchmark for subsequent numerical solutions. The solution, which was obtained using integral transforms, has the form of a surface integral nested within another surface integral. An integration routine capable of evaluating such integrals was developed and a C program was written to implement this routine. The surface integration routine was validated using a surface integral with a known analytical solution. The routine was, then, used to …

Incorporating Functionally Graded Materials And Precipitation Hardening Into Microstructure Sensitive Design, Mark Edward Lyon

Theses and Dissertations

The methods of MSD are applied to the design of functionally graded materials. Analysis models are presented to allow the design of compliant derailleur for a case study and constraints are placed on the design. Several methods are presented for relating elements of the microstructure to the properties of the material, including Taylor yield theory, Hill elastic bounds, and precipitation hardening.

Applying n-point statistics to the MSD framework is also discussed. Some results are presented for the information content of the 2-point correlation statistics that follow from the methods used to integrate functionally graded materials into MSD.

For the compliant …

Design And Analysis Of End-Effector Systems For Scribing On Silicon, Bennion Rhead Cannon

Theses and Dissertations

This thesis investigates end-effector systems used in a chemomechanical scribing process. Chemomechanical scribing is a method of patterning silicon to selectively deposit a monolayer of material on the surface of the silicon. This thesis details the development of a unique end-effector for chemomechanical scribing using a compliant mechanism solution. The end-effector is developed to scribe lines that have uniform geometry and produce less chipping on the surface of the silicon. The resulting scribing mechanism is passively controlled, has high lateral stiffness, and low axial stiffness. The mechanism is analyzed using the pseudo-rigid-body model and linear-elastic beam method to determine the …

Analysis And Design Of Surface Micromachined Micromanipulators For Out-Of-Plane Micropositioning, Kimberly A. Jensen

Theses and Dissertations

This thesis introduces two ortho-planar MEMS devices that can be used to position microcomponents: the XZ Micropositioning Mechanism and the XYZ Micromanipulator. The displacement and force relationships are presented. The devices were fabricated using surface micromachining processes and the resulting mechanisms were tested. A compliant XYZ Micromanipulator was also designed to reduce backlash and binding. In addition, several other MEMS positioners were fabricated and tested: the Micropositioning Platform Mechanism (MPM), the Ortho-planar Twisting Micromechanism (OTM), and the Ortho-planar Spring Micromechanism (OSM).

Development Of An Advanced Stem Heating Model, Joshua L. Jones

Theses and Dissertations

A new one-dimensional heat conduction model for predicting stem heating during fires is presented. The model makes use of moisture and temperature dependent thermal properties for bark and wood. Also, the thermal aspects of the processes of bark swelling, desiccation, and devolatilization are treated in an approximate fashion. Simulation with a surface flux boundary condition requires that these phenomena be accounted for. Previous models have used temperature-time boundary conditions, which prevents them from being directly coupled to fire behavior models. This model uses a flux-time profile for its boundary condition, making it possible to eventually couple it to fire behavior …

Identification Of Macro- And Micro-Compliant Mechanism Configurations Resulting In Bistable Behavior, Brian D. Jensen

Theses and Dissertations

The purpose of this research is to identify the configurations of several mechanism classes which result in bistable behavior. Bistable mechanisms have use in many applications, such as switches, clasps, closures, hinges, and so on. A powerful method for the design of such mechanisms would allow the realization of working designs much more easily than has been possible in the past. A method for the design of bistable mechanisms is especially needed for micro-electro-mechanical systems (MEMS) because fabrication and material constraints often prevent the use of simple, well-known bistable mechanism configurations. In addition, this knowledge allows designers to take advantage …

A Self-Retracting Fully-Compliant Bistable Micromechanism, Nathan D. Masters

Theses and Dissertations

The purpose of this research is to present a class of Self-Retracting Fully-compliant Bistable Micromechanisms (SRFBM). Fully-compliant mechanisms are needed to overcome the inherent limitations of microfabricated pin joints, especially in bistable mechanisms. The elimination of the clearances associated with pin joints will allow more efficient bistable mechanisms with smaller travel. Small travel, in a linear path facilitates integration with efficient on-chip actuators. Tensural pivots are developed and used to deal with the compressive loading to which the mechanism is subject. SRFBM are modeled using the Pseudo-Rigid-Body Model and finite element analysis. Suitable configurations of the SRFBM concept have been …

Development Of In-Plane Compliant Bistable Microrelays, Troy Alan Gomm

Theses and Dissertations

Bistable microrelays have many possible applications and have the potential to reduce the size, weight, power consumption, and cost of products in which they are used. This research outlines the current state of microrelays, presents three new compliant bistable micromechanisms, and characterizes their performance as microrelays. The characterization includes a treatment of a new force-tester, a preliminary contact resistance study, contact-force measurements, switching time measurements, insertion loss, AC isolation, breakdown voltage, and DC isolation. This document also includes recommendations for further research.

Designing Active Smart Features To Provide Nesting Forces In Exactly Constrained Assemblies, Eric Pearce

Theses and Dissertations

Ever since the design and manufacture of products moved from the craftsman era where individual craftsman designed and manufactured the entire product, to the mass production era, where skilled laborers were crafting interchangeable parts or in some cases single features on interchangeable parts, variation in assemblies has been a major concern to designers, manufacturers, and in a more subtle way, customers. Variation, in the end, affects quality, performance and the cost of products. One particular type of design that is particularly robust to variation is an exactly constrained design.

Several researchers have recently explored the topic of exact constraint design. …

The Pseudo-Rigid-Body Model For Dynamic Predictions Of Macro And Micro Compliant Mechanisms, Scott Marvin Lyon

Theses and Dissertations

This work discusses the dynamic predictions of compliant mechanisms using the Pseudo-Rigid-Body model (PRBM). In order to improve the number of mechanisms that can be modeled, this research develops and identifies several key concepts in the behavior of beam segments where both ends are fixed to a rigid body (fixed-fixed flexible segments). A model is presented, and several examples are discussed. The dynamic behavior of several compliant segments is predicted using the PRBM and the results are compared to finite element analysis and experimental results. Details are presented as to the transient behavior of a typical uniform rectangular cross section …

Reconstruction Of The Temperature Profile Along A Blackbody Optical Fiber Thermometer, David Gary Barker

Theses and Dissertations

A blackbody optical fiber thermometer consists of an optical fiber whose sensing tip is given a metallic coating. The sensing tip of the fiber forms an isothermal cavity, and the emission from this cavity is approximately equal to the emission from a blackbody. Standard two-color optical fiber thermometry involves measuring the spectral intensity at the end of the fiber at two wavelengths. The temperature at the sensing tip of the fiber can then be inferred using Planck's law and the ratio of the spectral intensities. If, however, the length of the optical fiber is exposed to elevated temperatures, erroneous temperature …

An Approach To Concept Development For Compliant Mechanisms Possessing High Coefficients Of Restitution, Brandon H. Woolley

Theses and Dissertations

The design of structures and mechanisms subject to impact loading has historically involved designing in such a way as to minimize damage induced by the impact. This has historically been accomplished by absorbing and dissipating the energy of the impact. However, in some applications it is desirable to harness the energy and return it to the impacting object to maximize the coefficient of restitution (COR), resulting in large rebound velocities. The use of traditional rigid-body mechanisms to achieve high-COR mechanisms is limited by issues of friction, durability, poor strain-energy distribution and others. Compliant mechanisms do not possess the same limitations …

On-Chip Actuation Of Compliant Bistable Micro-Mechanisms, Michael S. Baker

Theses and Dissertations

Two compliant bistable micro-mechanisms have been developed which can be switched in either direction using on-chip thermal actuation. The energy storage and bistable behavior of the mechanisms are achieved through the elastic deflection of compliant segments. The pseudo-rigid-body model was used for the compliant mechanism design, and for analysis of the large-deflection flexible segments. To achieve on-chip actuation, the mechanism designs were optimized to reduce their required rotation, allow them to be switched using linear-motion thermal actuators. The modeling theory and analysis are presented for several design iterations. Each iteration was successfully fabricated and tested using either the MUMPs or …

Thermal Microactuators For Microelectromechanical Systems (Mems), Rebecca Cragun

Theses and Dissertations

Microactuators are needed to convert energy into mechanical work at the microscale. Thermal microactuators can be used to produce this needed mechanical work. The purpose of this research was to design, fabricate, and test thermal microactuators for use at the microscale in microelectromechanical systems (MEMS). The microactuators developed were tested to determine the magnitude of their deflection and estimate their force. Five groups of thermal microactuators were designed and tested. All of the groups used the geometrically constrained expansion of various segments to produce their deflection. The first group, Thermal Expansion Devices (TEDs), produced a rotational displacement and had deflections …

An Investigation Of Compliant Over-Running Ratchet And Pawl Clutches, Gregory Mark Roach

Theses and Dissertations

This thesis proposes that compliant mechanism theory can be used to design over-running ratchet and pawl clutches with reduced part count, lower assembly and manufacturing time while maintaining functionality. An extension of the theory to the micro regime is also briefly addressed. The results of the research show that the ratchet and pawl type of over-running clutch is a good choice for the use of compliance, and the clutch pawls should be loaded in compression to get the largest amount of output torque. It was found that com-pliant mechanism theory can be used to design ratchet and pawl clutches with …

Mechanical Computing In Microelectromechanical Systems (Mems), Kenneth C. Bradley

Theses and Dissertations

Mechanical computing devices in polysilicon-based microelectromechanical systems (MEMS) were designed with the goal of developing computing devices for harsh environments, such as those with high dose radiation and high temperatures, as well as devices that may be able to interface with molecular or biological computer systems. The devices that were designed include both analog and digital computing devices. The analog devices include integrators, differentials (summers), multipliers, and those that perform trigonometric functions. The digital devices that were designed are inverters, NAND, NOR, and XOR logic gates. Analog-to-digital (A-to-D) and digital-to-analog (D-to-A) converters were also designed. The designs were submitted to …

The Effects Of Ionizing Radiation On Microelectromechanical Systems (Mems) Actuators: Electrostatic, Electrothermal, And Residual Stress, Jared R. Caffey

Theses and Dissertations

The effects of ionizing radiation on the operation of polysilicon mmicroelectromechanical system (MEMS) electrostatic actuators, electrothermal actuators, and residual stress cantilevers were examined. Pre-irradiation, in-situ, and post-irradiation measurements were taken for the electrosatic and electrothermal actuators. The residual stress cantilevers were characterized before and after irradiation. All devices were irradiated to a total ionizing does of 1 megarad(Si) using both the Air Force Research Laboratory's low energy X-ray source and Co-60 gamma source.

Time Aliasing Methods Of Spectrum Estimation, Jason F. Dahl

Theses and Dissertations

Time aliasing methods of spectrum estimation alter the time representation of a signal for the purpose of improving its frequency domain representation. Time aliasing allows characteristics of longer time window functions to be used with shorter DFT length. Windows designed specifically for use with time aliasing have improved properties compared to conventional windows. Many previous uses of time aliasing, including overlap-and-add methods of digital filtering, have focused on the elimination of time aliasing effects in the frequency domain in order to improve the representation of reconstructed signals in the time domain and have not addressed the issues associated with spectrum …

Tools And Metrics For Evaluating Modular Product Concepts Based On Strategic Objectives, Matthew Bailey Strong

Theses and Dissertations

The design of modular products has recently become the focus of significant research in the area of design theory and methodology. This focus is the result of increased awareness of the potential power of modularity to achieve certain product objectives. However, there continues to be a gap between the results of academic research and industrial application. The refinement, consolidation, and extension of this academic research would help design teams who are charged with developing modular products to use these academic findings in real world, industrial applications. The research presented in this document focuses on developing design tools, based on past …

Development And Design Of Constant-Force Mechanisms, Brent Lewis Weight

Theses and Dissertations

This thesis adds to the knowledge base of constant-force mechanisms (CFMs). It begins by reviewing past work done in the area of CFMs and then develops new nondimensionalized parameters that are used to simplify the calculations required to design a CFM. Comparison techniques are then developed that utilize these non-dimensionalized parameters to compare mechanisms based on stiffnesses, percent constant-force, actual lengths, normal displacements, and feasible design orientations. These comparison techniques are then combined with optimization to define new mechanisms with improved performance and range of capabilities. This thesis also outlines a design process, methods to identify mechanisms that are suitable …

Elasticity In Microstructure Sensitive Design Through The Use Of Hill Bounds, Benjamin L. Henrie

Theses and Dissertations

In engineering, materials are often assumed to be homogeneous and isotropic; in actuality, material properties do change with sample direction and location. This variation is due to the anisotropy of the individual grains and their spatial distribution in the material. Currently there is a lack of communication between the design engineer, material scientist, and processor for solving multi-objective/constrained designs. If communication existed between these groups then materials could be designed for applications, instead of the reverse. Microstructure sensitive design introduces a common language, a spectral representation, where both design properties and microstructures are expressed.

Using Hill bounds, effective elastic properties …

Characterization Of Residual Stress In Microelectromechanical Systems (Mems) Devices Using Raman Spectroscopy, Lavern A. Starman

Theses and Dissertations

Due to the small scale of MEMS devices, the inherent residual stresses during the deposition processes can affect the functionality and reliability of the fabricated devices. Residual stress often causes device failure due to curling, buckling, or fracture. Currently, few techniques are available to measure the residual stress in MEMS devices. In this dissertation, Raman spectroscopy is used to measure and monitor the residual and induced stresses in MUMPs polysilicon MEMS devices. Raman spectroscopy was selected since it is nondestructive, fast, and provides potential in situ stress monitoring. Raman spectroscopy scans on unreleased and released MEMS fixed-fixed beams, cantilevers, and …

Effects Of Shot-Peening On High Cycle Fretting Fatigue Behavior Of Ti-6al-4v, Halil I. Yuksel

Theses and Dissertations

Effects of Shot-peening on High Cycle Fretting Fatigue behavior of Ti-6Al-4V were investigated. Experiments were performed with 6.35 mm thick specimens which provided S/N curves. After the tests, it was observed that the specimens failed near the trailing edge of contact. Scanning Electron Microscopy showed that cracks initiated on the contact surface for 6.35 mm, and at the depth of specimen ranging from 200 to 300 microns for 3.81 mm thick specimens. Initial crack orientation was around 37 and 42 degrees respectively for 6.35 and 3.81 mm thicknesses. Finite Element Analysis (FEA) was conducted, and using FEA results, Smith-Watson-Topper, Findley, …

Fabrication Techniques For Iii-V Micro-Opto-Electro-Mechanical Systems, Jeremy A. Raley

Theses and Dissertations

This thesis studies selective etching techniques for the development of Al_xGa_1-xAs micro-opto-electro-mechanical systems (MOEMS). New MEMS technology based on materials such as Al_xGa_1-xAs enables the development of micro-systems with embedded active micro-optical devices. Tunable micro-lasers and optical switching based on MOEMS technology will improve future wavelength division multiplexing (WDM) systems. WDM vastly increases the speed of military communications and sensor data processing. From my designs, structures are prepared by molecular beam epitaxy. I design a mask set for studies of crystal plane selectivity. I perform a series of experiments on the selective …