Mechanical Engineering Commons^™

Sound Quality Analysis Of Sewing Machines, James J. Chatterley

Theses and Dissertations

Sound quality analysis is a tool designed to help determine customer preferences, which can be used to help the designer improve product quality. Many industries desire to know how the consuming public perceives their product, as this affects the product life and success. This research investigates which of the six sewing machines provided by Viking Sewing Machine Group (VSM group) consumers find most acoustically appealing. The sound quality analysis methods used include both jury based listening tests and quantitative sound quality metrics from empirical equations. The results from both methods are completely independent and are shown to have a very …

Effects Of Fuel Molecular Structure And Composition On Soot Formation In Direct-Injection Spray Flames, Kenth Ingemar Svensson

Theses and Dissertations

Numerous investigations have been conducted to determine the effect of fuel composition and molecular structure on particulate emissions using exhaust gas analysis, but relatively few measurements have been obtained in-cylinder or under conditions where fuel effects can be isolated from other variables. In this work, dimethoxymethane was used as the base fuel to produce a non-sooting flame in a constant volume combustion vessel at 1000 K, and a density of 16.6 kg/m3. A second fuel was then added incrementally to determine an incipient soot limit. Line-of-sight extinction measurements were used as the primary diagnostic tool to determine if a correlation …

Development Of A Five-Axis Machining Algorithm In Flat End Mill Roughing, Michael Blaine Thompson

Theses and Dissertations

To further the research done in machining complex surfaces, Jensen [1993] developed an algorithm that matches the normal curvature at a point along the surface with the resultant radius formed by tilting a standard flat end mill. The algorithm called Curvature Matched Machining (CM2) is faster and more efficient than conventional three-axis machining [Jensen 1993, Simpson 1995 & Kitchen 1996]. Despite the successes of CM2 there are still many areas available for research. Consider the machining of a mold or die. The complex nature of a mold requires at least 20-30 weeks of lead time. Of those 20-30 weeks 50% …

Development And Application Of A New Modeling Technique For Production Control Schemes In Manufacturing Systems, Bashar Hafez Sader

Theses and Dissertations

This dissertation presents dynamic system models of continuous manufacturing systems based on analogies with electrical systems. The developed modeling technique has the capability to explicitly specify production control schemes including control points, material and information flow paths, and logical operations. The model provides standard graphical representations and governing equations to describe both the steady state and transient responses of continuous manufacturing systems. For deterministic systems, these equations can be solved to get closed-form solutions. For stochastic systems, numerical solutions can be obtained for any probabilistic distribution. The electrical analogs provide an excellent tool to model control signals and logical operations. …

Electrothermomechanical Modeling Of A Surface-Micromachined Linear Displacement Microactuator, Christian D. Lott

Theses and Dissertations

The electrothermomechanical characteristics of an electrically-heated polycrystallinesilicon microactuator are explored. Using finite-difference techniques, an electrothermal model based on the balance of heat dissipation and heat losses is developed. For accurate simulation, the relevant temperature dependent properties from the microactuator material are included in the model. The electrothermal model accurately predicts the steady-state power required to hold position, and the energy consumed during the thermal transient. Thermomechanical models use the predictions of temperature from the electrothermal solution to calculate displacement and force from pseudo-rigid-body approximations and commercial finite-element code. The models are verified by comparing experimental data to simulation results of …

Hydrodynamic Drag And Flow Visualization Of Isotruss Lattice Structures, James T. Ayers

Theses and Dissertations

Hydrodynamic drag testing was conducted for eleven different configurations of IsoTruss® lattice structures. Flow visualization of prototypical IsoTruss® wind towers was also performed using Particle Image Velocimetry instrumentation. The drag test and flow visualization specimens included 6-node and 8-node configurations, single and double-grid geometries, thick and thin member sizes, smooth and rough surface finishes, a helical-only structure, and a smaller outer diameter test specimen. Three sets of hydrodynamic drag tests were conducted in a closed-circuit water tunnel: 1) orientation drag tests, 2) water velocity drag tests, and 3) height variation drag tests. The orientation drag tests measured the hydrodynamic drag …

All Hexahedral Meshing Of Multiple Source, Multiple Target, Multiple Axis Geometries Via Automatic Grafting And Sweeping, Matthew N. Earp

Theses and Dissertations

The development of algorithms for the automatic creation of finite element meshes composed entirely of hexahedra (all-hex) is an active area of research. All-hex meshes are desirable for their characteristic of high accuracy with a low node count. Sweeping is one of the most widely used algorithms for generating all-hex meshes. A limitation of sweeping, however, is that it can currently be applied only to prismatic or extruded geometry types. This thesis develops a method to combine sweeping with another algorithm known as "Grafting". Grafting adjusts the mesh on one volume to conform to a second volume. In this manner …

Phase Locked Flow Measurements Of Steady And Unsteady Vortex Generator Jets In A Separating Boundary Layer, Laura C. Hansen

Theses and Dissertations

Vortex generator jets (VGJs) have been found to be an effective method of active separation control on the suction side of a low pressure turbine (LPT) blade at low Reynolds numbers. The flow mechanisms responsible for this control were studied and documented in order to provide a basis for future improvements in LPT design. Data were collected using a stereo PIV system that enabled all three components of velocity to be measured. Steady VGJs were injected into a laminar boundary layer on a flat plate (non-separating boundary layer) in order to more fully understand the characteristics and behavior of the …

Determination Of Wall Thickness And Height When Cutting Various Materials With Wire Electric Discharge Machining Processes, Sangseop Kim

Theses and Dissertations

This thesis looks at the capabilities of cutting thin webs on Wire EDM machines that are difficult or impossible to machine using conventional methods. Covered is an investigation of how different material and web thickness affect the capability of machining thin-walled parts.

Five different metals are used for the test; Aluminum 6061 T6, Yellow Brass SS360, 420 Stainless Steel, D2 unheat-treated tool steel 25-30 RC, and D2 heat-treated tool steel 60-65 RC. The small parts were cut to a 6mm (0.2362 inch) height with six different wall thicknesses: 0.30mm (0.0118 inch), 0.25mm (0.0098 inch), 0.20mm (0.0078 inch), 0.15mm (0.0059 inch), …

A Tool Wear Comparative Study In Turning Versus Computer Simulation In 1018 Steel, Woodrow D. Miner

Theses and Dissertations

The material removal process uses cutting tools in order to produce the desired shape of the workpiece. Tool wear has been a problem for cutting tools, since cutting tools wear and break. Research has been accomplished in the tool wear field for tool life and more recently tool wear. The computer generation has created a method to simulate the material removal process. These computer simulations model the cutting tool reaction with the workpiece. Many of the simulation models use finite element analysis to calculate the reaction of the cutting tool. Different finite element models are being used throughout the world …

Dual-Stage Thermally Actuated Surface-Micromachined Nanopositioners, Neal B. Hubbard

Theses and Dissertations

Nanopositioners have been developed with electrostatic, piezoelectric, magnetic, thermal, and electrochemical actuators. They move with as many as six degrees of freedom; some are composed of multiple stages that stack together. Both macro-scale and micro-scale nanopositioners have been fabricated. A summary of recent research in micropositioning and nanopositioning is presented to set the background for this work. This research project demonstrates that a dual-stage nanopositioner can be created with microelectromechanical systems technology such that the two stages are integrated on a single silicon chip. A nanopositioner is presented that has two stages, one for coarse motion and one for fine …

Developing A Design Space Model Using A Multidisciplinary Design Optimization Schema In A Product Lifecycle Management System To Capture Knowledge For Reuse, Nathaniel Luke Fife

Theses and Dissertations

Parametric strategies for design automation and optimization can have a big impact on engineering design. When parametric tasks and optimization frameworks and methods are combined, theses strategies can be used to make up what is known as a multidisciplinary design optimization (MDO) schema. Knowledge of a design space can be modeled by using a MDO schema to represent the design process. However, current MDO frameworks used to create this schema lack the scope to capture enterprise wide knowledge for reuse and collaboration. Concurrent with the development of MDO, many companies are moving toward increased use of product lifecycle management (PLM). …

Statistical Investigation Of Friction Stir Processing Parameter Relationships, Jonathan H. Record

Theses and Dissertations

Friction Stir Welding (FSW) is an emerging joining technology in which basic process understanding is still inadequate. Knowledge of FSW parameter relationships is needed to better understand the process and implement proper machine control. This study utilized a 3-factor, 3-level factorial design of experiments to investigate relationships between key process inputs and measured output parameters. All experiments utilized 7075-T7 aluminum and a threaded pin tool with a 25.4 mm shoulder diameter, 4.76 mm pin length, and 7.9 mm pin diameter. Spindle speed, feed rate, and tool depth were varied throughout 54 welds while X, Y, and Z forces, X torque, …

Simulation-Based Design Under Uncertainty For Compliant Microelectromechanical Systems, Jonathan W. Wittwer

Theses and Dissertations

The high cost of experimentation and product development in the field of microelectromechanical systems (MEMS) has led to a greater emphasis on simulation-based design for increasing first-pass design success and reliability. The use of compliant or flexible mechanisms can help eliminate friction, wear, and backlash, but compliant MEMS are sensitive to variations in material properties and geometry. This dissertation proposes approaches for design stage uncertainty analysis, model validation, and robust optimization of nonlinear compliant MEMS to account for critical process uncertainties including residual stress, layer thicknesses, edge bias, and material stiffness. Methods for simulating and mitigating the effects of non-idealities …

The Purposes And Evaluation Methods For State Residential General Contractor Licensing, James Ellis Fenn

Theses and Dissertations

The main topic in the licensing debate is whether licensing affects construction quality. Available literature and previous studies indicate that it does not. The real question is not whether licensing improves quality, but whether the improving quality is the actual purpose of licensing. There is little information available on the purpose of licensing as defined by state licensing departments as well as a general lack of information on how states evaluate whether licensing is fulfilling the intended purpose. In order to effectively resolve some of the issues surrounding the construction licensing debate, the true purpose of licensing and the methods …

Real-Time Evaluation Of Vision-Based Navigation For Autonomous Landing Of A Rotorcraft Unmanned Aerial Vehicle In A Non-Cooperative Environment, Dale D. Rowley

Theses and Dissertations

Landing a rotorcraft unmanned aerial vehicle (RUAV) without human supervision is a capability that would significantly broaden the usefulness of UAVs. The benefits are even greater if the functionality is expanded to involve landing sites with unknown terrain and a lack of GPS or other positioning aids. Examples of these types of non-cooperative environments could range from remote mountainous regions to an urban building rooftop or a cluttered parking lot. The research of this thesis builds upon an approach that was initiated at NASA Ames Research Center to advance technology in the landing phase of RUAV operations. The approach consists …

Using Multiple Mems Imus To Form A Distributed Inertial Measurement Unit, Ryan D. Hanson

Theses and Dissertations

MEMS IMUs are readily available in quantity and have extraordinary advantages over conventional IMUs in size, weight, cost, and power consumption. However, the poor performance of MEMS IMUs limits their use in more demanding military applications. It is desired to use multiple distributed MEMS IMUs to simulate the performance of a single, more costly IMU, using the theory behind Gyro-Free IMUs. A Gyro-Free IMU (GF-IMU) uses a configuration of accelerometers only to measure the three accelerations and three angular rotations of a rigid body in 3-D space. Theoretically, almost any configuration of six distributed accelerometers yields sufficient measurements to solve …

Head Tracking For 3d Audio Using A Gps-Aided Mems Imu, Jacque M. Joffrion

Theses and Dissertations

Audio systems have been developed which use stereo headphones to project sound in three dimensions. When using these 3D audio systems, audio cues sound like they are originating from a particular direction. There is a desire to apply 3D audio to general aviation applications, such as projecting control tower transmissions in the direction of the tower or providing an audio orientation cue for VFR pilots who find themselves in emergency zero-visibility conditions. 3D audio systems, however, require real-time knowledge of the pilot's head orientation in order to be effective. This research describes the development and testing of a low-cost head …

Detection Of Residual Stress In Sic Mems Using Μ-Raman Spectroscopy, John C. Zingarelli

Theses and Dissertations

Micro-Raman (µ-Raman) spectroscopy is used to measure residual stress in two silicon carbide (SiC) poly-types: single-crystal, hexagonally symmetric 6H-SiC, and polycrystalline, cubic 3C-SiC thin films deposited on Si substrates. Both are used in micro-electrical-mechanical systems (MEMS) devices. By employing an incorporated piezoelectric stage with submicron positioning capabilities along with the Raman spectral acquisition, spatial scans are performed to reveal areas in the 6H-SiC MEMS structures that contain residual stress. Shifts in the transverse optical (TO) Stokes peaks of up to 2 cm^-1 are correlated to the material strain induced by the MEMS fabrication process through the development of phonon …

Dynamic Reconfigurable Machine Tool Controller, Wei Li

Theses and Dissertations

This dissertation presents a dynamic reconfigurable control strategy based on the Direct Machining And Control (DMAC) research at Brigham Young University. A reconfigurable framework is proposed which will allow a machine tool to be controlled by a variety of applications and control laws. This Reconfigurable Mechanism for Application Control (RMAC) paradigm uses a hierarchical architecture to configure a mechanism into a device driver for direct control by an application like CAD/CAM. The RMAC paradigm is one of a mechanism device driver assigned to each mechanism class or model, and uses only the master model to control the mechanism. The traditional …

New Product Launch Decisions Under Competition And Uncertainty: A Real Options And Game-Theoretic Approach To New Product Development, James O. Ostler

Theses and Dissertations

New product development is central to many firms' future success. Not only as a means to continue to maintain their piece of the market, but product development can also be a strategic means for a company to diversify, and/or alter focus to adapt to changing market conditions.

Most of the research in new product development has been on how to do it cheaper and faster than the next guy. However, early commercialization does not guarantee a position of strength in the market. Failures of EMI in CT scanners and Xerox in personal computers illustrate that being first to market does …

Dynamic Stability And Handling Qualities Of Small Unmanned-Aerial-Vehicles Unmanned-Aerial-Vehicles, Tyler Michael Foster

Theses and Dissertations

General aircraft dynamic stability theory was used to predict the natural frequencies, damping ratios and time constants of the dynamic modes for three specific small UAVs with wingspans on the scale from 0.6 meters to 1.2 meters. Using USAF DatCom methods, a spreadsheet program for predicting the dynamic stability and handling qualities of small UAVs was created for use in the design stage of new small UAV concept development. This program was verified by inputting data for a Cessna-182, and by then comparing the program output with that of a similar program developed by DAR Corporation. Predictions with acceptable errors …

A Finite Element Simulation Of Temperature And Material Flow In Fricton Stir Welding, Mark J. Lasley

Theses and Dissertations

The purpose of this research was to use the Transvalor S.A. product, Forge3, to develop a finite element simulation of the friction stir welding process that improves the predictability of temperature evolution and material flow within the plunge portion of the process. Previous modeling created more heating within the billet than experimental results, probably due to the simplification of the simulation with adiabatic boundary conditions. More realistic tooling temperatures were included in this model as these affect heat evolution which is a determining factor in microcrystalline growth. These results were validated by experimental efforts using a billet and tooling instrumented …

A Method For Winding Advanced Composites Of Unconventional Shapes Using Continuous And Aligned Fibers, Abraham K. Allen

Theses and Dissertations

Advanced composites are extremely strong, rigid, and light, even when compared with advanced metals. Advanced composites are replacing high-tech metals as the material of choice for aerospace engineering. However, the processes used to manufacture advanced composites generally lose some of the properties of the materials by their process limitations.

One process that keeps the theoretically awesome qualities of the composite materials in tact is filament winding. Filament wound parts are used as rocket shells, bicycle frame tubes, drive shafts, pressure vessels, etc. Filament winding is an automated process and makes reliable parts to close tolerances. If a straight tube were …

Development Of Pole Impact Testing At Multiple Vehicle Side Locations As Applied To The Ford Taurus Structural Platform, Mark Halford Warner

Theses and Dissertations

A test method was developed whereby repeated pole impacts could be performed at multiple locations per test vehicle, allowing a comparison of energy and crush relationships. Testing was performed on vehicles moving laterally into a 12.75 inch diameter rigid pole barrier. Crush energy absorption characteristics at the different locations were analyzed, and the results compared to test data from broad moving barrier crashes and available crash tests with similar pole impacts. The research documents the crush stiffness characteristics for narrow impacts at various points on the side of the Taurus vehicle platform. Factors encountered during the research include the importance …

The Effectiveness Of Computer-Based Tutorials In Learning Computer-Aided Design Methods For Tool Design Procedures, Andrew Moroni Hall

Theses and Dissertations

Throughout the past twenty-five years the process of designing and manufacturing a product has been revolutionized by the integration of Computer Aided Design (CAD). Although three-dimensional solid modeling, or 3-D CAD offers a better representation of the product in a virtual environment, it can be complicated and difficult to learn. Tutorials have been developed to assist manufacturing tool design student in the learning of 3-D CAD principles as they apply to tool design. This study seeks to test the effectiveness of those tutorials. A BYU tool design class was divided into two groups according to their assigned laboratory time. The …

Compliant Mechanisms To Perform Bearing And Spring Function In High Precision Applications, Jesse R. Cannon

Theses and Dissertations

An increasing number of mechanical systems are being designed on the micro and meso scales. Assembly and maintenance become increasingly difficult as the size of mechanisms decrease, and the minimum size of traditional elements such as bearings and springs is limited. The backlash of bearings also limits their usefulness in applications where high precision and repeatability are needed. At small scales and for high precision applications, alternative, non-traditional elements are needed.

The objective of this thesis is to develop reliable and scalable compliant components to replace bearings and helical springs. Components replacing springs must be able to produce specified torque/motion …

Thermally Developing Electro-Osmotic Convection In Circular Microchannels, Spencer L. Broderick

Theses and Dissertations

Thermally developing, electro-osmotically generated flow has been analyzed for a circular microtube under imposed constant wall temperature (CWT) and constant wall heat flux (CHF) boundary conditions. Established by a voltage potential gradient along the length of the microtube, the hydrodynamics of such a flow dictate either a slug flow velocity profile (under conditions of large tube radius-to-Debye length ratio, a/lambda_d) or a family of electro-osmotic flow (EOF) velocity profiles that depend on a/lambda_d. The imposed voltage gradient results in Joule heating in the fluid with an associated volumetric source of energy. For this scenario coupled with a slug flow velocity …

Quantifying The Effects Of Aging On The Mechanical Properties Of Medical Grade Polycarbonate And Uv Cured Adhesives, Christopher James Lewis

Theses and Dissertations

Advances in engineering polymer technology have created a generation of high strength-to-weight materials for medical applications, with virtually no adverse interactions with body fluids. Polycarbonate is a widely used engineering polymer, and is often used in connection with ultra-violet light (UV) cured adhesives. Because of the chemical complexity of polymers, little is known about their actual aging characteristics. By characterizing the effects of aging, storage environment, and sterilization on medical grade polycarbonate/adhesive system properties, more accurate failure predictions can be made. In this thesis, efforts to better understand the effects of accelerated aging on a medical grade polycarbonate and UV …

A Cad-Centric Approach To Cfd Analysis With Discrete Features, Matthew Lee King

Theses and Dissertations

During the conceptual design stage several concepts are generated, and a few are selected for detailed analyses. CAD models from conceptual design often follow the "over-the-wall" approach for downstream analyses such as FEA, CFD, heat transfer, and vibrations. A CAD-centric approach will be applied to the CAD-to-CFD process to help industry in an ongoing quest to shorten the design cycle time. The CAD-centric approach consists of using the CAD model as a source of data for downstream applications such as mesh generation, and CFD setup. The CAD model used in the CAD-centric approach contains the geometry to be analyzed and …