Mechanical Engineering Commons^™

Prediction Of Surface Roughness In Abrasive Waterjet Cutting Of Graphite Composite Using Response Surface Methodology, Prabhakar Bala

Masters Theses

"In the present work, surface roughness after machining of composite material was the main focus of study. Response surface methodology with Box- Behnken experimental design was applied in predicting the surface roughness (R_a) of abrasive waterjet cut 1-inch-thick graphite/epoxy composite. Second order response equations for R_a were generated with minitab, a statistical software as a function of pressure, traverse speed and isolated abrasive mesh size. Influence of each of these factors on the response were analyzed with 3D response surface plots. Abrasive mesh size was also found be a factor influencing Ra along with traverse speed and …

Mixing Dynamics In Municipal Water Storage Tanks, Pramod Narayan Bangalore

Masters Theses

"The purpose of this study is to investigate the effects of different control variables on mixing in municipal water storage tanks using Computational Fluid Dynamics(CFD) solutions with ANSYS FLUENT for isothermal, positively and negatively buoyant inflow conditions. Poor mixing of old water and new water leads to dead zone formation, which when introduced in the distribution system can cause major water quality issues. Data for this study was generated using Multiphase CFD flow modeling technique using Volume of Fluid (VOF) approach with species transport. The vessel was considered to be mixed when Coefficient of Variation (COV) dropped below 0.10.

Results …

Hybrid Manufacturing Processes For Fusion Welding And Friction Stir Welding Of Aerospace Grade Aluminum Alloys, Megan Alexandra Gegesky

Masters Theses

"Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction …

Composite Model Representation For Computer Aided Design Of Functionally Gradient Materials, Fangquan Wang

Masters Theses

"Functionally Gradient Materials (FGMs) feature smooth transition from one material to another within a single object. FGMs modeling is considered to be one of the new challenges in Computer Aided Design (CAD) area. To overcome this challenge, this thesis presents a composite approach to model FGMs. The input in STL format can be meshed and voxelized in FGMs modeling system. The material composition in each voxel can be generated from multiple different types of control features. And LTI filters including Gaussian Filter and Average Filter are applied to blur default material features in order to generate FGMs inside models. The …

Engine Sound Simulation And Generation In Driving Simulator, Shuang Wu

Masters Theses

"Simulating a driving environment that provides engine sound as auditory feedback to the driver is a challenging task due to the complexity of engine sound, a wide range of operating speeds, and repeated sound clicking during playback. This thesis describes a method of engine sound simulation and generation for a driving simulator. By analyzing sample sounds, spectral modeling synthesis was used to decompose the sound samples into deterministic and stochastic components. Then, the modeled deterministic and stochastic signals were employed to resynthesize the sounds. To represent engine sounds not available in the recorded database, sound interpolation was applied to two …

A Linear Matrix Inequality-Based Approach For The Computation Of Actuator Bandwidth Limits In Adaptive Control, Daniel Robert Wagner

Masters Theses

"Linear matrix inequalities and convex optimization techniques have become popular tools to solve nontrivial problems in the field of adaptive control. Specifically, the stability of adaptive control laws in the presence of actuator dynamics remains as an important open control problem. In this thesis, we present a linear matrix inequalities-based hedging approach and evaluate it for model reference adaptive control of an uncertain dynamical system in the presence of actuator dynamics. The ideal reference dynamics are modified such that the hedging approach allows the correct adaptation without being hindered by the presence of actuator dynamics. The hedging approach is first …

Design And Analysis Of An Axisymmetric Aerospike Supersonic Micro-Nozzle For A Refrigerant-Based Cold-Gas Propulsion System For Small Satellites, Abdalla Ali Bani

Masters Theses

"The cold-gas propulsion system being developed by M-SAT requires improvements to its original nozzle design. This study documents the research, design, and analysis of a supersonic plug nozzle concept that could be integrated to the refrigerant-based cold-gas propulsion system to possibly improve its performance. As documented in this thesis, CFD analysis showed that the outlined nozzle design method resulted in a feasible nozzle concept that has the ability to out-perform a conventional nozzle of the same area ratio. The flow-fields and thrust of the aerospike nozzle, for the full and truncated nozzles, were investigated. The purpose of this study is …

Addressing The Influence Of Carbon Monoxide On The Behavior Of An Hcci Engine, Allen Charles Ernst

Masters Theses

"Homogeneous Charge Compression Ignition (HCCI) may be the next leap of improvement to internal combustion engines due to its decreased emissions and improved engine efficiencies. However, such a jump possesses challenges owing to its strict reliance on the inherent physics that dictate start of combustion and limit the reach of stable operation. This work investigates the role and fundamental influence of carbon monoxide on the cycle-to-cycle combustion dynamics present in the region of incomplete combustion that frames the limited HCCI operating region. An improved understanding will open doors to enhanced control methodologies and an expanded stable operating envelope. A constant …

Design Of An Adaptive Force And Stiffness Controlled Compliant Device For Robotic Polishing, Mohammad Masud Parvez

Masters Theses

"Polishing is a repetitive task done in an unhealthy environment. Often more than half of the manufacturing time is required to polish a die. The manual polishing process is a tedious work actively rely on a skilled human worker. Industrial Robot has replaced the human in performing these tasks. For robotic polishing to control the polishing force, an active compliant device is used. Due to the compressibility of air, a pneumatic system is preferred as the actuator of the device. The force of the actuator is controlled by regulating air pressure in both chambers of the cylinder. However, to improve …

Design And Fabrication Of A System For The Additive Manufacturing Of Transparent Glass, Luke John Gilbert

Masters Theses

"Despite glass' prevalence in the scientific and engineering community, very little research has been conducted attempting to additively manufacture (AM) glass. Even less research has been done on optically transparent glass. Glass’ material properties make it ineligible for most AM processes if the end result is to be transparent. Even small gas inclusions can cause large amounts of scattering. Additively manufacturing transparent glass brings the advantages found in other AM processes with the added benefit of having optical properties better than those found in polymers. Additively manufacturing glass also allows the optical properties of transparent parts to vary arbitrarily. This …

Multifunctional Wearable Epidermal Device For Physiological Signal Monitoring In Sleep Study, J V M S Avinash Kankipati

Masters Theses

"Sleep is the essential part of life. Thousands of people are suffering from different kinds sleep disorders. Clinical diagnosing and treating for such disorders are costly, painful and quite sluggish. To reach the demand many commercial products are into the market to encourage home based sleep studies using portable devices. These portable devices are limited in use, cannot be handled easily and quite costly. Advancements in technology miniaturized these portable devices to wearable devices to make them convenient and economical. Elastic, soft and thin silicon membrane with physical properties well matched with that of the epidermis provides conformal and robust …

The Evaluation Of Sequential Optimization And Reliability Analysis, Guannan Liu

Masters Theses

"Sequential Optimization and Reliability Assessment (SORA) has been used for more than one decade for reliability-based design (RBD), but comprehensive theoretical studies on its performance have not been conducted. Further investigations on its performance are still needed. The objective of this thesis is to evaluate the performance of SORA for various testing problems. The performance of SORA evaluated in this thesis includes (1) accuracy, (2) efficiency, and (3) convergence behavior or robustness with numerical testing problems. SORA is evaluated with comparison with other major RBD methodologies. The testing problems are in different scales (numbers of design variables, random variables, and …

Laser Sintering And Aerosol Printing Of Conductive Nanoparticles, Mahati Guntupalli

Masters Theses

"Fabrication and printing of nanoparticles is an essential step in the manufacturing of low cost- high efficiency electronic devices. High material costs of noble metal particles necessitates the investigation for a potential substituent. Conventional methods of manufacturing are time consuming and uneconomical, thus intense research is being done to employ new methods for cost, time and space effective manufacturing process.

The first part of the thesis presents the fabrication of Copper nanoparticles. As an economical substituent for noble metal nanoparticles, Copper nanoparticles satisfy various properties as conductive inks, simultaneously suffering from the vital problem of oxidation. The acceleration effects of …

Synthesis And Photonic Sintering Of Bioresorbable Zinc Nanoparticle Ink For Transient Electronics Manufacturing, Bikram K. Mahajan

Masters Theses

"Zinc is an essential 'trace element' that supports immune systems, and is required for DNA synthesis, cell division, and protein synthesis. Zinc nanoparticles (Zn NP) has antibacterial properties and potential to be used in biodegradable printed electronics devices. The research presented here is about the synthesis of Zn NP and their potential use in transient electronics devices. In Paper 1, a technique of room temperature synthesis of Zn NP is reported using ball milling. Controlled amount of PVP was mixed in the solvent to stabilize the Zn particles and minimize cold welding during milling. The size of the produced Zn …

Development Of Learning Objectives For An Undergraduate Computer-Aided Drafting And Design Animation Using The Delphi Technique, Gavin M. Wilk

Masters Theses

This study reflects on learning objectives created for an advanced computer aided drafting (CAD) learning module(s) or course with the emphasis on simulation and engineering animations. These objectives were derived by using the Delphi technique by access the support of a panel of subject matter experts (SME) from academia and industry that are interested in CAD. The results of this study are intended for the use of creating instructional modules for undergraduate studies.

A panel of experts were chosen through an electronic listserv of engineering and technology supporters. Two rounds of two different Delphi survey instruments were utilized to complete …

Implementing A Linear Quadratic Spacecraft Attitude Control System, Daniel Kolosa

Masters Theses

This thesis implements a linear quadratic attitude control system for a low-thrust spacecraft. The goal is to maintain spacecraft alignment with a time-varying thrust vector needed for trajectory change maneuvers. A linear quadratic attitude control approach is used to maintain spacecraft pointing throughout flight. This attitude control strategy uses the thrust-acceleration input obtained from a linear quadratic optimal trajectory control model that simulates the trajectory of a spacecraft in orbit maneuvers. This attitude model simulates a CubeSat, a small satellite that is equipped with a low-thrust propulsion and attitude control system. An orbit raising and a plane change scenario is …

Loss On Ignition Using Infrared Heating, Benjamin J. Binoniemi

Masters Theses

The focus of this study is a proof of concept that infrared heating can be used to produce a reliable and rapid method of performing the loss on ignition test. The loss on ignition test is a foundry industry standard test that requires all moisture and volatile organic compounds be vaporized from a sample of foundry sand. The standard test as recommended by the American Foundry Society uses a muffle oven and requires nearly four hours to perform. This new concept performs the same test in approximately ten minutes. The biggest issues with the loss on ignition test are time …

Experimental And Computational Analysis Of Thermosyphon Based Water Heaters, Siddarth Ashokkumar

Masters Theses

"Storage type electric water heaters are one of the most commonly found type of heaters in households today. Due to energy costs and limited generation capacity, there is a need for improving the efficiency of such water heaters. The efficiency of water heating systems have impact both at the household and at the national level, because of their sheer numbers. Efficient water heaters lead to lower utility bills for the consumer and also reduced demand on the grid supplying electrical power to such households. This leads to a reduction in the amount of fuel used in generating electrical power and …

Generation And Validation Of Optimal Topologies For Solid Freeform Fabrication, Purnajyoti Bhaumik

Masters Theses

"The study of fabricating topologically optimized parts is presented hereafter. The mapping of topology optimization results for Standard Tessellation Language (STL) writing would enable the solid freeform fabrication of lightweight mechanisms. Aerospace leaders such as NASA, Boeing, Airbus, European Aeronautic Defense And Space Company (EADS), and GE Aero invest in topology optimization research for the production of lightweight materials. Certain concepts such as microstructural homogenization, discretization, and mapping are reviewed and presented in the context of topology optimization. Future biomedical applications of solid freeform fabrication such as organ printing stand to save millions of lives through the robust development of …

Freeform Extrusion Fabrication Of Titanium Fiber Reinforced 13-93 Bioactive Glass Scaffolds, Albin Thomas

Masters Theses

"Although implants made with bioactive glass have shown promising results for bone repair, their application in repairing load-bearing long bones is limited due to their poor mechanical properties as compared to human bones. This thesis study is on freeform extrusion fabrication of silicate based 13-93 bioactive glass scaffolds reinforced with titanium fibers. A composite paste was prepared with 13-93 bioactive glass filled with titanium fibers (~16 µm in diameter and aspect ratio of ~250) having 0.1 to 0.4 vol. % of the bioactive glass scaffold. This paste was then filled into a syringe manually, and then extruded through a nozzle …

On The Design Of A Nearly Constant-Force Modular Device Based On A Compliant Slider Mechanism, Krutika Karthik

Masters Theses

"Compliant mechanisms derive some or all of their mobility from the deflection of their flexible members. A pseudo-rigid-body model (PRBM) provides a simple and efficient way of modeling and analyzing large deflections in compliant mechanisms. In this work, a partially compliant slider mechanism, composed of rigid and compliant segments as well as rigid-body revolute and prismatic pairs, is considered. In recent works, such mechanisms have been dimensionally synthesized to produce substantially constant-force output over a finite range of input link displacement in an in-line PRBM of a compliant slider mechanism. In this thesis, the current practice of using partially compliant …

On The Dynamic Analysis Of Compliant Mechanisms Based On The Pseudo-Rigid-Body Model, Andrew Christian

Masters Theses

"Compliant mechanisms derive some or all of their mobility from the deflection of flexible members. A pseudo-rigid-body model (PRBM) provides an elegant and simple way of modeling and analyzing traditionally nonlinear large-deflection problems pertaining to compliant mechanisms. In this work, several aspects pertainting to the dynamics of compliant mechanisms are considered. First, dynamic models are derived to predict not only the natural frequency of the large-deflection systems, but also the transient response, using the PRBM approach. A unique multi-stage damping model is developed to determine the transient response in free vibration. Recent works have neglected to consider the transient response …

Parameter Determination And Experimental Validation Of A Wire Feed Additive Manufacturing Model, Kannan Suresh Kumar

Masters Theses

“Laser metal deposition is an additive manufacturing method with great scope and robustness. The wire fed additive manufacturing method has great opportunities in space applications and other zero gravity manufacturing processes. Process parameters play an important role in controlling the complex phenomenon and obtaining an ideal manufactured part. These parameters can be efficiently determined using simulation tools which are highly essential in visualizing real world experiments, therefore saving time and experimental costs. The objective of this study is to develop a transient 3D model of laser aided wire feed metal deposition which realizes the heat transfer and fluid flow behavior …

Numerical Study Of Upstream And Downstream Regions Of One Dimensional Detonation Wave In A Dusty Gas Medium, Shubhadeep Banik

Masters Theses

"In detonative combustion very high temperatures are attained by the burned gases. As a result, a large amount of thermal energy is produced during the combustion process. This heat can affect the state of the unburned fuel through radiation of heat from the burned gases. In this study a one-dimensional model was deemed appropriate to gain insight into the fundamental structure of the detonation wave. In this model, the detonation wave divides the fluid stream into an upstream region, consisting of fuel and oxidant, and a downstream region, consisting of burned gases. A set of computer programs, some developed during …

American Sign Language Alphabet Recognition Using Microsoft Kinect, Cao Dong

Masters Theses

"American Sign Language (ASL) fingerspelling recognition using marker-less vision sensors is a challenging task due to the complexity of ASL signs, self-occlusion of the hand, and limited resolution of the sensors. This thesis describes a new method for ASL fingerspelling recognition using a low-cost vision camera, which is Microsoft's Kinect. A segmented hand configuration is first obtained by using a depth contrast feature based per-pixel classification algorithm. Then, a hierarchical mode-finding method is developed and implemented to localize hand joint positions under kinematic constraints. Finally, a Random Decision Forest (RDF) classifier is built to recognize ASL signs according to the …

Pipeline Leak Detection, Marcia Golmohamadi

Masters Theses

"In the present research two techniques are applied for leak detection in pipelines. The first method is a hardware-based technique which uses ultrasonic wave's emission for pipeline inspection. Ultrasonic waves are propagated in the pipe walls and reflected signal from leakage will be used for pipe analysis. Several Pipes with various dimensions and characteristics are modeled by finite element method using ANSYS. Second order longitudinal modes of ultrasonic waves are emitted in their walls. For this purpose, excited frequency is calculated such that it excites the second order longitude mode. In order to investigate the behavior of emitted wave in …

Emission And Energy Analysis Of Self-Sufficient Biomass Power Plant To Achieve Near Net Zero Co₂ Emission, Baburaj Kanagarajan

Masters Theses

"The use of biomass to fuel power plants is considered by many to be a carbon neutral solution to carbon dioxide emissions. One objection to this method of power generation is the gasoline or diesel spent in the transportation and feedstock production, which is a major contributor to carbon emission. In addition, costs associated with the transportation of the biomass fuels are also a major limiting. This work investigates the use of a hybrid farming facility as a means of distributed generation combined. A model that incorporates a small scale biomass power facility located within a farming facility is examined. …

Thermographic Investigation Of Laser Metal Deposition, Sreekar Karnati

Masters Theses

"Laser metal deposition as an additive manufacturing technique has been proven to possess the capability for fabricating complex, intricate geometries and excellent material properties through material deposition. Accurate manufacture of such geometric features would require precise control over the material deposition process. The need of the hour are process monitoring and analyses mechanisms that are crucial in ascertaining the occurrence of the intended actions during deposition while also serving as effective learning tools. The current work involved developing and incorporating an Infra-Red (IR) camera as a process monitoring tool for laser metal deposition. Using the IR camera the thermal dynamics …

An Experimental Study Of Fabrication Temperature Effect On Aqueous Extrusion Freeform Fabrication, Jie Li

Masters Theses

"In order to understand the effect of fabrication temperature, a computer controlled 3-D gantry system was used to extrude aqueous alumina paste using Extrusion Freeform Fabrication. The system includes a temperature control subsystem that allows for fabrication of components below the paste's freezing temperature in the range of -10⁰C to -30⁰C and a hot plate with temperature in the range of 20⁰C to 80⁰C inside a room temperature chamber. Comparisons in terms of relative density, mechanical properties, part accuracy and minimum deposition angle were performed by Extrusion Freeform Fabrication at 40⁰C plate temperature inside a room temperature chamber and at …

Laser Surface And Sub-Surface Repair During Metal Additive Manufacturing, Prudvi Teja Ravi

Masters Theses

"This study examines the use of laser surface treatment to repair surface and subsurface defects. Numerical analysis was performed on laser surface melting using Gaussian heat distribution equations to analyze the depth of the melt pool created by the phenomena. Concurrently, a process map was developed with a planned set of experiments by varying the ranges of laser power and travel speed to determine the dimensions of the melt pool across the gamut. The data generated from both the process studies and the numerical analysis was then used to determine the ideal operating ranges of the process parameters to repair …