Mechanical Engineering Commons^™

Spatial And Temporal Modulation Of Heat Source Using Light Modulator For Advanced Thermography, Arvindvivek Ravichandran

Masters Theses

"Thermography is a Non-Destructive Testing (NDT) method that has found increasing use in industry and research. It has the advantages of being non-contact and be able to interrogate a large surface simultaneously. Active thermography using flash lamps as heat source has been demonstrated for identifying blind holes and delamination in composites. Despite these advancements, active thermographic approach fails to defects like cracks. Under uniform illumination heat flow is predominantly 1D and can easily circumvent a narrow feature. This can be overcome by using a focused light/laser source onto the surface to impose a 3D heat flux. The disadvantage is that …

Experimental And Computational Evaluation Of Water Management And Performance Of A Bio-Inspired Pem Fuel Cell In Comparison To A Conventional Flow Field, Venkatanaga Bhaskar Prakash Saripella

Masters Theses

"Fuel cells are being increasingly used in various stationary and transportation power applications due to their higher energy efficiency and lower pollution. Flow field design in Proton Exchange Membrane (PEM) fuel cells is a major area of research for performance improvement. Bio-inspired flow field designs have significant potential for increased performance by effective distribution of reactants with better water management capabilities. In this study, a bio-inspired flow field design, formulated using Murray's law and mimicking a typical leaf venation pattern, is experimentally and computationally investigated in comparison to a conventional single serpentine design. Experiments are conducted using a special transparent …

Thermodynamic And Chemical Kinetic Coupled Modeling For The Determination Of Cyclic Combustion Phasing In Hcci Engines, Krishawn Michele Goodwin

Masters Theses

"Homogeneous charge compression ignition (HCCI) is a low temperature combustion mode that contains great potential for decreasing emissions while increasing efficiency in internal combustion engines. The limitation is in that it is inherently difficult to control based on the lack of an external combustion trigger. This thesis outlines the potential of using the combustion residual species of carbon monoxide as a method of controlling the location of combustion by using data from a computer model. The model is a nonlinear five-state thermodynamic model that is coupled with a skeletal chemical kinetic model for PRF96. The model computes the amount of …

Freeze-Form Extrusion Fabrication Of Boron Carbide, Aaron Scott Thornton

Masters Theses

"Boron carbide is a safe, alternative to beryllium as a material for aerospace structures since it is also light-weight and exhibits high strength. This paper discusses a study of the Freeze-form Extrusion Fabrication (FEF) process to fabricate parts from boron carbide. Process parameters and hardware were modified to fabricate boron carbide specimens free of printed defects. Four-point bending tests were performed to measure the flexural strength of fabricated specimens. Observations of the presence of voids caused by ice crystals in fabricated parts led to further development and characterization of the boron carbide paste used with the FEF process. Additives were …

Performance Metrics For Powder Feeder Systems In Additive Manufacturing, Venkata Sivaram Bitragunta

Masters Theses

"In blown powder Direct Metal Deposition (DMD) process, parts are built by adding metal powder on the melt pool created by the laser system. At low feed rates powder feeder systems have perturbations. The study focused on relationship between the perturbation frequencies by inherent powder feeder designs and its impact on deposition quality. Performance metric determine the relation between perturbations in the powder flow and quality of the deposit. To determine performance metric, various powder feeder designs were analyzed. Perturbation frequencies were introduced to the disk feeder design. The quality of the deposit was determined by the surface roughness of …

A Force Feedback Haptic Interface For Atomic Force Microscopy, Abdulmohsen Alabdulmuhsin

Masters Theses

"Integrating a force feedback haptic device with atomic force microscopy (AFM) improves the capability to investigate and manipulate the objects on a micro- and nanoscale surface. The haptic device provides the researcher with a sense of touch and movement by changing the position of the stylus or amount of force on it. The developed system's concept is to provide the user a sense and feel and control of the AFM probe at the nanoscale. By positing the haptic stylus, the user generates reference to commands to the AFM probe. In turn, forces experienced by the probe are communicated to the …

Estimation Of Tip-Sample Force In Tapping Mode Atomic Force Microscopy Using Neural-Network And Repetitive Control Approaches, Alireza Toghraee

Masters Theses

"Atomic Force Microscopy is one of the most powerful tools for imaging, measuring and manipulating materials at nanometer scale. Among different modes of AFM, tapping mode, in which the oscillating tip touches the sample periodically, is most common mode. During the tip approach and retract, the tip interacts with sample and experiences different force regimes. This tip-sample interaction force contains information about the sample topology, material properties and tip geometry. However, quantitative measurement of the time-varying tip-sample interaction forcing function is challenging in the tapping mode because of the combined dynamic complexities of the cantilever and nonlinear complexity of the …

Simulation Of An Intake Manifold Pre-Heater For Cold Diesel Engine Startup, Patrick K. Kreun

Masters Theses

Ensuring consistent, reliable diesel engine startups in cold temperatures is of utmost importance in a number of applications. Under extreme temperatures, the use of glow plugs is complemented by intake manifold heaters. In these, the energy released from combustion increases the intake air temperature before the air enters the main combustion chamber. Since the process also alters the stoichiometry of the fuel-air mixture at the intake ports, the preheater operation must be optimized in order to guarantee successful and reliable in-cylinder combustion during engine startups. This paper describes the development of an intake manifold model incorporating an air pre-heater for …

Analytical Performance Evaluation Of Thermoelectric Modules Using Effective Material Properties, Sean Lwe Leslie Weera

Masters Theses

Designers often face the predicament of non-standardized forms of performance data provided by thermoelectric module manufacturers. Other than experimental means the only method to evaluate the performance of a product would be through analytical modeling using material properties that are usually undisclosed and unknown. This work studies the theoretical approach of obtaining such material properties using the maximum operating parameters reported by the manufacturers. These values are then analytically employed to evaluate the performances of these thermoelectric modules. Experimental means are also devised and carried out on these test samples to validate the integrity of the results. Three-way comparisons between …

Mechanistic Identification Of Specific Force Coefficients In Endmilling Inconel 718 Under Four Cooling Strategies, Mahmood Shaman Ameen

Masters Theses

“This thesis presents the results of experimental investigations of the mechanistic identification of specific force coefficients for uncoated bull-nose and uncoated wavy-edge/bull-nose helical endmilling of Inconel 718 under emulsion, minimum quantity lubrication (MQL), cryogenic (LN₂), and combined (MQL + LN₂) cooling. Several slot milling tests were conducted on Inconel 718 workpiece block with depth of cut 1.25 mm. The cutting parameters were varied as: spindle speed, n = 250 and 750 rev/min, feedrate, f = 25–75 mm/min by using uncoated carbide bull-nose helical endmill. Also 24 peripheral milling tests were conducted on Inconel 718 workpiece block …

Machinability Improvement During High-Speed End-Milling Of Inconel 718 Alloy, Chukwujekwu Nnadi

Masters Theses

“This thesis presents the results of the experimental investigation of the effects of machining parameters (spindle speed and feedrate) and cooling strategies [Minimum Quantity Lubrication (MQL), Cryogenic Liquid Nitrogen (LN₂), and combined (MQL+LN₂)] on cutting force components, cutting temperature, tool wear and surface roughness during high-speed slot end-milling of Inconel 718 alloy. In addition, a comparative evaluation of the three cooling strategies was conducted for cutting force components, surface roughness and residual stresses. All end-milling experiments were conducted on a Cincinnati Milacron Vertical Machining center (VMC), using a 0.5 inch (12.7 mm) diameter, 0.03 inch (0.762 …

An Interactive Product Development Model In Remanufacturing Environment: A Chaos-Based Artificial Bee Colony Approach, Vishwa V. Kumar

Masters Theses

"This research presents an interactive product development model in re-manufacturing environment. The product development model defined a quantitative value model considering product design and development tasks and their value attributes responsible to describe functions of the product. At the last stage of the product development process, re-manufacturing feasibility of used components is incorporated. The consummate feature of this consideration lies in considering variability in cost, weight, and size of the constituted components depending on its types and physical states.

Further, this research focuses on reverse logistics paradigm to drive environmental management and economic concerns of the manufacturing industry after the …

Effect Of Stress Concentrations On Fatigue Of Composite And Metallic Structures, Ross Henry Falen

Masters Theses

"The complex shapes of hydrokinetic turbine blades can include part features such as a fillet, step, or hole. Situations can arise where two part features, such as a hole and a fillet, may be in close proximity which can introduce stress concentrations within the blade structure, adversely affecting the structure's life. Because the interaction between the part features isn't well known, fatigue data is needed to determine the proper analysis.

In this thesis, two separate topics are discussed and investigated. The first topic deals with stress concentrations in hydrokinetic turbine blades. Several blade designs were tested and improved upon to …

Modelling Of Directed Energy Deposition Processes, Xueyang Chen

Masters Theses

"The laser additive manufacturing technique of laser deposition allows quick fabrication of fully-dense metallic components directly from Computer Aided Design (CAD) solid models. The applications of laser deposition include rapid prototyping, rapid tooling and part refurbishment. The development of an accurate predictive model for laser deposition is extremely complicated due to the multitude of process parameters and materials properties involved. In this work, a heat transfer and fluid flow model is developed.

In the heat transfer and fluid flow model, the governing equations for solid, liquid and gas phases in the calculation domain have been formulated using the continuum model. …

Impact Of Fracture Spacing And Mechanical Parameter Anisotropy On Fracture Width In Horizontal Wells In Shales, Deepak Gokaraju

Masters Theses

"The success of economically viable production of oil and gas from ultra-low permeability shale reservoirs depends on the creation of an extensive fracture network through hydraulic fracture stimulation. Multiple hydraulic fractures are created simultaneously in each stage to increase the surface area of contact between the wellbore and reservoir. The spacing between fractures is an important component to consider when developing an optimum stimulation design. An important aspect of shale rock properties is that shales are inherently anisotropic with a horizontal plane of isotropy (transversely isotropic) due to their finely layered structure. This study aims to provide an insight into …

An Effectiveness - Based Analysis Of Ground Coupled Heat Exchangers, Chou Shen

Masters Theses

"This thesis develops a theoretical framework, termed [Effectiveness] - BLU, to characterize the relation between temperatures, thermal contact and borehole length as it relates to the heat transfer processes in ground coupled heat exchangers used for ground source heat pump systems.

Borehole outflow temperature depends on the inflow temperature, the heat imposed on the borehole and the temperature history of the ground. In addition, variation of outflow temperature influences inflow temperature, even for the case of constant heat pump load. Because of this kind of feedback, the borehole inflow temperature may not be constant even with a fixed building load. …

Additive Manufacturing Laser Deposition Of Ti-6al-4v For Aerospace Repair Application, Nanda Kumar Dey

Masters Theses

"Parts or products machined from high performance metals are very expensive, partly due to the processing complexities during manufacturing. Therefore, many high performance metal parts users, such as the aerospace industry, mold/die casting industry, heavy machinery consumers etc., extend the service of these damaged parts by employing repair or remanufacturing technology. The research objective is to use laser deposition and machining processes to repair titanium parts.

This thesis discusses a new way of approach for developing a repair process for Ti-6Al-4V for the aerospace industry using Laser Metal Deposition (LMD). The repairs were conducted in a multi-axis hybrid manufacturing systems …

Characterization Of 304l Stainless Steel By Means Of Minimum Input Energy On The Selective Laser Melting Platform, Ben Brown

Masters Theses

"Developing parameter sets for new materials on the Selective Laser Melting (SLM) platform has traditionally been done through the use of single line processing windows and a basic design of experiments (DOE) which would include varying machine parameters to maximize density. This study expands the traditional method by determining the main effects statistically for density, allowing for a more in depth analysis wherein the experimental results are statistically correlated to the variable machine parameters used. With this analysis, parameter optimization with respect to achieving near full density, while also considering build rates, can be performed. New parameters for 304L stainless …

Fabrication Of Out-Of-Autoclave Bismaleimide Based Composite Laminates With Embedded Fiber Optic Sensors, Sudharshan Anandan

Masters Theses

"Composites are becoming the material of choice in applications where weight savings are critical, like aerospace structures. The common composites used are- Carbon/Epoxy and Carbon/Bismaleimide (BMI). BMI based systems are preferred in applications which involve operating temperatures higher than conventional epoxies. Carbon/BMI laminates are traditionally fabricated in an autoclave, which is associated with high operating costs. In this work, a low cost out of autoclave (OOA) process is evaluated. It is desirable to have BMI OOA prepreg systems cure at reasonably low temperatures with sufficient degree of cure and green strength to maintain rigidity for subsequent freestanding post cure Carbon/BMI …

Performance Analysis Of Cutting Graphite-Epoxy Composite Using A 90,000 Psi Abrasive Waterjet, Aiswarya Choppali

Masters Theses

"Graphite-epoxy composites are being widely used in many aerospace and structural applications because of their properties: which include lighter weight, higher strength to weight ratio and a greater flexibility in design. However, the inherent anisotropy of these composites makes it difficult to machine them using conventional methods. To overcome the major issues that develop with conventional machining such as fiber pull out, delamination, heat generation and high tooling costs, an effort is herein made to study abrasive waterjet machining of composites. An abrasive waterjet is used to cut 1" thick graphite epoxy composites based on baseline data obtained from the …

A Driving Simulator Study To Evaluate The Impact Of Portable Changeable Message Signs (Pcms) On Driver Speed Characteristics, Bharath Kolar Venkat

Masters Theses

"This research project examined the effects of sequential Portable Changeable Message Signs (PCMS) on driver behavior in work zones. PCMS are temporary traffic control (TTC) devices, part of Intelligent Transportation Systems, which supplement static signs to provide advance warning and real-time information to drivers. Text and number based messages are displayed on the PCMS for which detailed evaluation has not been carried out before. This research fills this gap using a driving simulator (DS) supplemented by objective and subjective surveys. A work zone on I-44 in rural Missouri was replicated in the DS using video recordings and GIS (Geographical Information …

Performance Evaluation Of Coaxial Horizontal Axis Hydrokinetic Turbines System, Abdulaziz M. Abutunis

Masters Theses

"Hydrokinetic energy technologies are emerging as a viable solution for renewable power generation. Unlike conventional hydropower turbines, hydrokinetic turbines are environmentally friendly; they operate at zero-head, and do not need dams to preserve the water. Unfortunately, they have a low efficiency which makes their design a challenging task. This work was focused on the hydrodynamic performance of horizontal axis hydrokinetic turbines (HAHkTs) under different turbine arrangements and flow conditions.

It was undertaken in an effort to improve the efficiency of small HAHkTs that harness a river's kinetic energy. Four sets of experiments were performed in a water tunnel to investigate …

Numerical Analysis Of Thermal Stress And Deformation In Multi-Layer Laser Metal Deposition Process, Heng Liu

Masters Theses

"Direct metal deposition (DMD) has gained increasing attention in the area of rapid manufacturing and repair. It has demonstrated the ability to produce fully dense metal parts with complex internal structures that could not be achieved by traditional manufacturing methods. However, this process involves extremely high thermal gradients and heating and cooling rates, resulting in residual stresses and distortion, which may greatly affect the product integrity. The purpose of this thesis is to study the features of thermal stress and deformation involved in the DMD process. Utilizing commercial finite element analysis (FEA) software ABAQUS, a 3-D, sequentially coupled, thermo-mechanical model …

Numerical Modeling Of Infrared Thermography Techniques Via Ansys, Hayder Abdulnabi Thajeel

Masters Theses

"Several inspection techniques have been developed over years. Recently, infrared thermography (IRT) technology has become a widely accepted as a nondestructive inspection (NDI) technique for different fields and various applications as well. Infrared thermography stands as one of the most an attractive and a successful NDI technique that has ability to detect the object's surface/subsurface defects remotely based on observing and measuring the surface's emitted infrared heat radiation by using an infrared camera. The finite element modeling FEM ANSYS was successfully used for the modelling of several IRT techniques; such as Pulsed Thermography (PT) and Lock-in Thermography (LT) that can …

Analytical Solutions For A Large-Scale Long-Lived Rotating Layer Of Fluid Heated Underneath, Pouya Jalilian

Masters Theses

In this work, the system of equations for a large- scale long lived rotating layer of fluid with the deformable upper free surface and non-deformable lower free surface heated underneath has been reviewed and derived. The quasi-geostrophic approximation, the beta effect and the method of multi-scale expansions have been employed to and as a result, an equation governing the evolution of large-scale perturbations, has been derived. The effect of each term present in the upper surface deformation equation has been analyzed and the analytical solutions have been obtained by virtue of employing auxiliary Riccati equation method. The soliton solutions obtained …

Implementation And Analysis Of A 1.4l Turbo Liquid Cooled Cac And Ac Condenser System, Mitchell Zajac

Masters Theses

This project report serves as a continuation and finalization of an overall experience with the design process including working on the development of system components, working with automotive industry leaders, suppliers and dealing with the aspects of business and production feasibility. The development of a dual level cooling concept to apply Centro Richerche Fiat established components on a Chrysler Group vehicle application was the foundation of the design project completed in December 2012 by Matt Cutler and Mitch Zajac. The development of this system aimed to decrease overall vehicle power consumption, minimize overall system packaging space, and to increase vehicle …

Broncoblade: An Open Source Wind Turbine Blade Analysis Tool, Alex R. Quinlan

Masters Theses

This thesis reports the development and validation of BroncoBlade, a horizontal axis wind turbine analysis tool. BroncoBlade prepares finite element models and integrates them with an aeroelastic simulator. Analysis results for the SNL100-00 baseline blade are evaluated against reference results published by Sandia National Laboratories. Variations on the SNL100-00 blade incorporating carbon fiber are compared to the baseline blade.

Development Of Cfd Models For The Purposes Of Exploring Free Surface Wave Phenomena, Leonard P. Stoehr

Masters Theses

With the push for finding alternative, green energy sources, the harnessing of energy from ocean and lake waves is becoming a more researched field. To fully understand the behavior of wave interactions and optimize designs to extract this energy, it is necessary to develop computer models that can accurately replicate this behavior. A case is presented in which previous work done using the wave tank found in the Western Michigan University fluids lab is examined. The case involves harnessing the energy generated by ocean waves through the usage of plates of different shapes resting horizontally on the water’s surface. The …

A New Method For Failure Modes And Effects Analysis And Its Application In A Hydrokinetic Turbine System, Liang Xie

Masters Theses

"The traditional failure modes and effects analysis (FMEA) is a conceptual design methodology for dealing with potential failures. FMEA uses the risk priority number (RPN), which is the product of three ranked factors to prioritize risks of different failure modes. The three factors are occurrence, severity, and detection. However, the RPN may not be able to provide consistent evaluation of risks for the following reasons: the RPN has a high degree of subjectivity, it is difficult to compare different RPNs, and possible failures may be overlooked in the traditional FMEA method. The objective of this research is to develop a …

Part Height Control Of Laser Metal Additive Manufacturing Process, Yu-Herng Pan

Masters Theses

"Laser Metal Deposition (LMD) has been used to not only make but also repair damaged parts in a layer-by-layer fashion. Parts made in this manner may produce less waste than those made through conventional machining processes. However, a common issue of LMD involves controlling the deposition's layer thickness. Accuracy is important, and as it increases, both the time required to produce the part and the material wasted during the material removal process (e.g., milling, lathe) decrease. The deposition rate is affected by multiple parameters, such as the powder feed rate, laser input power, axis feed rate, material type, and part …