Mechanical Engineering Commons^™

Measurement Of Low-Speed Impinging Jet Structure Using Temperature Sensitive Paint, Arthur Dean Woodworth

Masters Theses

Temperature sensitive paint (TSP) is used to analyze surface flow structures driven by a jet impinging on a heated steel sheet. Temperature and Nusselt number images are calculated from CCD images of the TSP surface. TSP calibration is discussed. Skin friction data is obtained from the temperature images.

Data is collected for metal and 3D-printed plastic nozzles of varying shape and size at one or two jet airspeeds depending on the nozzle. For the circular nozzles, data is collected for four Reynolds numbers at impinging angles of 90, 70, and 50 degrees. For the elliptical nozzles and the star-shaped nozzle, …

Study Of Urethane Double-Coated Nylon Membranes For Fluid-Storage Applications, Micah Austin Howell

Masters Theses

Polymer-coated fabrics are used for many fuel and water storage applications, such as in U.S. military field operations. Urethane-double-coated nylon (UDCN) is one such material used in collapsible fluid storage tanks. Research into the mechanical properties of UDCN membranes under different environmental conditions is necessary for substantiating its current operations as well as developing new technologies. Novel modular, closed-loop and scalable pumped-storage hydropower (PSH) systems are one technology that could use UDCN membrane tanks in order to mitigate large costs, risks, environmental impacts, and time-for deployment associated with PSH system construction due to their modular, closed-loop technology. This study focuses …

Design, Manufacture, And Characterization Of A Novel Miniature Coaxial Ion Trap Mass Analyzer, Kyle Davis Lyman

Masters Theses

In the ever-evolving field of mass spectrometry, a void exists in the availability of field-portable devices that can provide in situ analysis with suitable performance characteristics. In this work, a miniaturized coaxial ion trap mass analyzer is developed, simulated, and characterized. This work, funded by the National Science Foundation, is carried out in conjunction with Brigham Young University. The device in discussion is novel in that it utilizes a rectilinear ion guide (RIG), a simplified toroidal ion trap (STorIT), and a cylindrical ion trap (CIT) in the device’s center. The inclusion of the STorIT provides a high trapping capacity, and …

Modelling And Development Of An Automated Ldpe Autoclave Reactor In Cfd For Revealing Ethylene Hot Spots, Eric Turman

Masters Theses

Computational Fluid Dynamics (CFD) was employed to develop a rigorous model of a low-density polyethylene (LDPE) autoclave reactor. Different numerical settings within the solver were evaluated to minimize false diffusion and to reflect the sensitive heat generation taking place during free radical polymerization. The rigorous CFD model employed reaction kinetics, Proportional Integral Derivative (PID) automated thermal management, and a rotating stirrer shaft. Validation was carried out to determine the sensitivity to time-step size, turbulence model, and grid resolution. Data were compared to an industrial scale plant autoclave to guide the development of CFD. Time-step independence was confirmed by comparing the …

Integrating Temperature Dependence Into A Microstructure-Sensitive Fatigue Model For Titanium Alloys, Jared Michael Darius

Masters Theses

This work seeks to integrate temperature dependence into a microstructure-sensitive fatigue model for titanium alloys produced by both extrusion and electron beam melting (EBM) additive manufacturing, revising and enhancing the MultiStage Fatigue (MSF) model as the foundational model framework. Traditional fatigue modeling has required design engineers to conservatively use a lower-bound estimate of fatigue life predictions given a statistically significant spread of experimental data that can span up to two or sometimes three orders of magnitude for a given test condition. This variation in fatigue data has since been accounted for with the advent of the MSF model, linking individual …

A Convolutional Neural Network (Cnn) For Defect Detection Of Additively Manufactured Parts, Musarrat Farzana Rahman

Masters Theses

“Additive manufacturing (AM) is a layer-by-layer deposition process to fabricate parts with complex geometries. The formation of defects within AM components is a major concern for critical structural and cyclic loading applications. Understanding the mechanisms of defect formation and identifying the defects play an important role in improving the product lifecycle. The convolutional neural network (CNN) has been demonstrated to be an effective deep learning tool for automated detection of defects for both conventional and AM processes. A network with optimized parameters including proper data processing and sampling can improve the performance of the architecture. In this study, for the …

Industry 4.0 Remanufacturing: A Novel Approach Towards Smart Remanufacturing, Prashansa Ragampeta

Masters Theses

“Smart remanufacturing has become more popular in recent years as a result of its multiple benefits and the growing need for society to encourage a circular economy that leads to sustainability. One of the most common end-of-life (EoL) choices that can lead to a circular economy is remanufacturing. As a result, at the end-of-life stage of a product, it is critical to prioritize this choice over other accessible options because it is the only recovery option that retains the same quality as a new product. This work focuses on the numerous technologies that can aid in the improvement of smart …

Development Of Phase Change Thermal Storage Medium: Cooking With More Power And Versatility, Martin Osei

Masters Theses

With an Insulated Solar Electric Cooker (ISEC), a 100 W solar panel directly cooks food while providing 5W off-grid electricity access; but it cooks slowly. Storing the day’s energy with phase change thermal storage allows ISEC to cook more rapidly as well as cook after sunset. The ISEC is made by sticking a 3ohm resistive to an aluminum pot (inner phase change assembly PCA) where another cooking pot fits. The resistive heater is surrounded by a bigger pot (outer PCA) that contains the PCM and is tightly sealed. The solar panel is connected to the resistive heater with a thermal …

A Parametric Computational Fluid Dynamics (Cfd) Study Of In-Line Horizontal Axis Wind Turbines (Hawts) With Yaw, North Alyster Yates

Masters Theses

Because of the constant use of non-renewable fossil fuels, and the enormous impact they have on global warming and pollution, there has been a push to use more eco-friendly and renewable sources for power. One such form is wind power via turbines. The most common form, Horizontal Axis Wind Turbines (HAWTs), can generate massive amounts of power. However, they also have a serious flaw in their design. As the wind passes through the swept area of the blades and past the tower, it creates massive disturbances in the airflow. These disturbances are called a ‘wake’. When trying to create a …

Standardized 1x6u Cubesat Structure Design, Maximilian H. Brummel

Masters Theses

A CubeSat is a small satellite composed of one or more 10cm x 10cm x ~10cm cubes. Sometimes referred to as a “U” as in unit, the cubes can be combined in configurations of 2U, 3U, 6U, and more. CubeSats provide many advantages that larger satellites cannot offer. They are relatively inexpensive and can be fabricated much faster. Small-scale projects that require a fast timeline from conception up to completion are perfect for CubeSats. Furthermore, educational programs use CubeSat projects to teach and prepare students for the satellite industry. Popular configurations for CubeSat are 1U, 3U and 6U where the …

Towards Real-Time Energy Efficiency Analysis Of A Hydraulic System, Montasir Mamun Mithu

Masters Theses

The study aims at developing a real-time data analysis system for the energy efficiency study of hydraulic systems. It also aims at implementing automation for hydraulic systems so that energy efficiency can be improved using the real-time approach. This research uses a system-level experimental methodology. A linear push system hydraulic prototype is developed for the study. The prototype contains hydraulic actuator, shock absorber, electronic flow control valve, and electronic sensor. This prototype is used to experiment with different operating conditions to characterize hydraulic system behavior. A real-time data analysis system is developed using LabVIEW and an Open Platform Communication (OPC) …

Design And Development Of A Variable Resistance Hand Exerciser Using A Compliant Mechanism, Jyothi Komatireddy

Masters Theses

"Rehabilitation exercise plays a vital role in recovering from an injury or illness condition by improving flexibility and restoring muscle strength. If not done correctly, exercising can cause more damage to the health condition than in healing. Understanding the muscle’s resistance level while performing an exercise helps design the exercising equipment not to overstrain the muscle during operation. This research presents a methodology to develop a variable-resistance hand exerciser by using a compliant cam-follower mechanism. The proposed design comprised a compliant follower and a rigid cam. The rigid cam is synthesized using the human hand force-deflection profile as an input …

Research And Development Of A Laser Hot Wire Deposition Process, Christopher Croft

Masters Theses

“Laser hot wire directed energy deposition (DED) is an increasingly popular method for improving deposition rates and overall reduction of build times in DED processing. While there is clear benefit, it is important to fully understand the impact of preheating the wire. This work focuses on developing a model that describes bead geometry output using all factors including the wire preheat. The model was fit with over 150 data points that explored a large range of each factor. The resulting model was then leveraged to evaluate a process control variable. The technique chosen used feedback from the hot wire system …

Investigation Of The Sensitivity Of Human Arm To Small Interaction Forces During Physical Human-Robot Interaction (Phri), Fazlur Rashid

Masters Theses

“Understanding the human motor control strategy during physical interaction tasks is crucial for developing future robots for physical human-robot interaction (pHRI). Effective pHRI depends on humans communicating their intentions for movement with robots. In physical human-human interaction (pHHI), small interaction forces are known to convey their intent between the partners. It is speculated that small interaction forces contain significant information to convey the movement intention of pHHI. However, the mechanism underlying this interaction strategy is largely unknown. Hence, the aim of this work was to investigate what affects humans’ sensitivity to the interaction forces. The hypothesis was that small interaction …

Fabrication Of Silicon Nitride Parts By Ceramic On-Demand Extrusion Process, Sachin Choudhary

Masters Theses

“Ceramic On-Demand Extrusion (CODE) is a patented solid freeform fabrication method for manufacturing high-density monolithic ceramic parts. In the past 5-6 years, the technology has been successfully implemented to fabricate alumina and zirconia parts. The mechanical characterizations also show CODE’s high potential in achieving desired structural properties. The present study covers the fabrication of silicon nitride parts by CODE process, which entailed the design of paste formulation for achieving rheology suitable for dimensional control in fabricated parts and determining firing temperature and the content of sintering additives for silicon nitride green bodies fabricated by CODE. The density, hardness, and fracture …

Physics-Based Modeling Of Lithium-Ion Batteries For Control And Estimation Applications, Brody J. C. Riemann

Masters Theses

“Lithium-ion batteries are extensively used in many application areas like consumer electronics, electric vehicles, and microgrids. As the world moves towards further electrification of vehicles and more widespread use of renewable energy sources, the need for large-scale battery storage systems will grow. To effectively replace conventional methods, batteries will need to be charged quickly while accounting for degradation to maximize lifetime. Further, larger batteries require more detailed safety monitoring, which is implemented using a battery management system (BMS). A BMS is responsible for state of charge (SOC) estimation, state of health (SOH) estimation, cell balancing, regulating voltage and current according …

Variational Inference For Morphological Modification To 3d Geometry : An Application To The Support Generation For Metal Additive Manufacturing, Mugdha Swanand Joshi

Masters Theses

"A key issue in metal additive manufacturing (AM) processes is the optimization of support geometry. Correct selection of support strategy can reduce build time, improve surface finish, reduce support removal time, and maximize build success. Strategies used to design support structure are time consuming and need skilled personnel. In this research we have deployed a deep generative model capable of making morphological modifications to the part. However, it is not similar to topology optimization where the aim is to reduce or eliminate support structure. The proposed model can make necessary changes to the part in order to transform it into …

Development Of A Tiny House Design Tool To Increase Safety, Efficiency, And Cost-Effectiveness, Michael Joseph Stratton Ii

Masters Theses

A growing number of people are choosing to live more sustainably, and this is commonly done through living in an extremely small house, also called a “tiny house”. There is no set definition for a tiny house, but it typically refers to a structure less than 500 ft2, sometimes built by the homeowner, and frequently built on a travel trailer.

The popularity of tiny houses has increased over the years due to different television shows, internet videos, and photo sharing websites, but the technical details are rarely covered, which is why this study examines the structural, stability, weight, and thermal …

Synthesis And Characterization Of Non-Pgm Catalysts For Fuel Cell Applications, Sudharsan Sridhar

Masters Theses

Fuel Cells convert the chemical energy of a fuel and an oxidizing agent into electricity through a pair of redox reactions. Proton Exchange Membrane (PEM) fuel cells convert (efficiency-60%) hydrogen and air to power the electric motors with zero emissions, facilitating the development of environmentally friendly and sustainable automobile technologies. One of the major obstacles for larger commercial viability of Fuel Cells for automobile applications is their cost-effectiveness. Currently, fuel cells use platinum as a catalyst material, which is prohibitively expensive for commercial automobile applications. The development of non-Platinum Group Metal (non-PGM) catalyst materials with similar electrochemical performance to that …

Fatigue Damage Characterization By Surface Roughness And Instrumented Micro – Hardness Measurements, Suraj Sanjay Nikam

Masters Theses

Fatigue is an essential consideration in the design of high performance, safety-critical structures, and components, as fatigue failure constitutes more than 70% of failures in dynamically loaded components. This research aims to shed light on the effect of surface roughness on the micro-hardness in metals through experimental techniques (Part 1), the correlation between the traditional fatigue testing and instrumented cyclic micro-hardness testing to determine the material properties modeled by Ramberg - Osgood relationship(Part 2), and the effect of the fatigue damage on micro-hardness and surface roughness (Part 3).

For this research, Al 7075 - T651 and Al 6061 - T651 …

Comparison Of Optimal Energy Management Strategies Using Dynamic Programming, Model Predictive Control, And Constant Velocity Prediction, Amol Arvind Patil

Masters Theses

Due to the recent advancements in autonomous vehicle technology, future vehicle velocity predictions are becoming more robust which allows fuel economy (FE) improvements in hybrid electric vehicles through optimal energy management strategies (EMS). A real-world highway drive cycle (DC) and a controls-oriented 2017 Toyota Prius Prime model are used to study potential FE improvements. We proposed three important metrics for comparison: (1) perfect full drive cycle prediction using dynamic programming, (2) 10-second prediction horizon model predictive control (MPC), and (3) 10-second constant velocity prediction. These different velocity predictions are put into an optimal EMS derivation algorithm to derive optimal engine …

Development Of A Finite Element Model Of The Stamping Process To Predict The Natural Frequencies Of Dimpled Beams, Varad Vasudeo Pendse

Masters Theses

Creating dimples on beams has been proven to be an effective way of altering their vibrational behavior. The objective of this research is to simulate the process of stamping using the finite element (FE) method to create a model of a dimpled beam. This dimple has non-uniform thickness, so it shows close agreement with its real-life counterpart.

ANSYS® Parametric Design Language (APDL) is used to build a three-dimensional (3-D) finite element model and simulate the process of stamping used to create the dimple. The structural simulation is validated by calculating the thickness and width of the deformed geometry of the …

Modal Analysis As Non-Destructive Testing Technique For Additively Manufactured 304l Stainless Steel Parts, Tristan N. Cullom

Masters Theses

“Non-Destructive Testing (NDT) methods for Additively Manufactured (AM) parts is an ongoing field of research in the additive community due to its ability to determine if a part can be deemed viable for field usage. This study presents modal analysis as a NDT method for AM parts. For production builds that have multiple copies of the same part, a correcting technique can be used such that the frequencies of the parts under test can be reliably compared against each other, which saves both time and money compared to other traditional NDT methods. This study was able to develop a novel …

In-Situ X-Ray Imaging Of The Selective Laser Melting Process, Meelap M. Coday

Masters Theses

"Fusion-based metal additive manufacturing (AM) has garnered much interest in recent decades. Despite the popularity of fusion-based AM technologies such as selective laser melting (SLM), there are still fundamental questions and uncertainties that need to be addressed. In this work, we focus on the understanding of the undercooling in the SLM process and the uncertainties induced by the laser beam size, power, and scan speed. First, we report the estimation of undercooling in the SLM process from the solidification rate measured by in-situ high-speed synchrotron x-ray imaging, based on the dendrite growth velocity model. The undercooling changes as a function …

Influence Of Input Energy On Mechanical Properties Of Laser Powder Bed Fused Aisi 304l Stainless Steel, Tan Pan

Masters Theses

“Powder Bed Fusion process with selective laser melting technique is popularly adopted in additive manufacturing area on account of its layer by layer manufacturing fashion capable of fabricating components with complex internal and external geometries and structures. However, the process-property map is unique and vital for different materials and AM configurations used for fabrication. The process parameter is identified as a significant factor that heavily influences the properties and performances of the printed materials.

Current work aimed to extend the existing knowledge on Laser Powder Bed Fusion fabricated AISI 304L by accessing the influence of varying energy input on the …

Performance Evaluation Of Alsi10mg Fabricated By A Selective Laser Melting Process, David Michael Murphy

Masters Theses

“Selective laser melting is becoming a widely used additive manufacturing technique that melts metal powder in a layer by layer process in order to build a desired part or geometry. Like many additive processes, selective laser melting allows for fabrication of parts with complex geometries. In order to fabricate a fully dense part there are a number of variables to take into account including: powder characteristics, laser parameters, and environmental parameters. Each of these variables can affect the microstructure and thus the mechanical performance of an additively manufactured part. In this work, the aluminum alloy AlSi10Mg was investigated. AlSi10Mg is …

Mid-Infrared Chiral Metsurface Coupling With Molecular Vibration, Md Shamim Mahmud

Masters Theses

“The mid-infrared design of chiral metamaterial shows a tremendous absorption capability of infrared rays, and it has the significant application of circular dichroism based device development. Plasmon-phonon coupling is one of the application of metamaterial that provides a new path for tailoring the surface in the nanoscale, which is also applicable in molecules detection. It is possible to change the Plasmon-Phonon coupling strength not only through the chemical change of molecules but also by changing the metamaterial light-matter interaction property. So far, linearly polarized light shows the strong coupling between metamaterial and molecules. However, it is possible to observe strong …

Combining Laser Aided Ablation And Polishing To Minimize Surface Roughness Of Additively Manufactured Aluminium Components, Sahil Bipinkumar Patel

Masters Theses

“The surface roughness of additively manufactured parts is much higher than the acceptable range for most applications, thus post-processing is needed to qualify these parts for use. Laser polishing can be used to bring the surface roughness in an admissible range, but if the initial roughness is very high then the energy density for the polishing process needs to be very high to achieve a significant reduction in roughness. This high energy density can produce many process defects. Also, laser polishing alone cannot get rid of high wavelength asperities. Any waviness in the part can be linked with initial waviness …

On The Investigation Of Hot Tearing Behavior Of Continuous Cast Steel, Yanru Lu

Masters Theses

”Hot tearing has long been recognized as a major problem that plagues the development of the continuous casting process and results in low-quality products. Understanding of the mechanisms and the required conditions for the hot tearing formation is important for industries but has not been well-established yet. Thus, this research focuses on the hot tearing issue observed in continuous cast steel, by providing a summary of the current research progress and then introducing a new laboratory method to determine the thermo-mechanical properties relevant to hot tearing of different steel grades under different solidification conditions. In this method, an apparatus was …

Modeling And Improvement Of Electronic Waste Collection System: Case Study At Grand Valley State University, Quang Tran Nhat Nguyen

Masters Theses

Accelerated and advanced development of the electronics industry in the 21st century is creating the rapid obsolescence of electrical and electronic equipment. This causes one of the largest and unstoppable waste streams called electronic waste (e-waste). There have been obstacles in e-waste recycling, including the existence of the informal sector such as peddlers (a larger issue in developing countries) and insufficient consumer awareness. The ideal e-waste recycling system would be able to overcome these obstacles. To establish an effective e-waste recycling system, the first important step is to implement an e-waste collection system. To implement an e-waste collection system, many …