Mechanical Engineering Commons^™

Effective Use Of Management Information Systems In Manufacturing, Bhavik Shah

Theses

Information is the catalyst of management and the ingredient that coalesces the managerial functions of planning, organizing, actuating and controlling. The implementation of management information system (MIS) provides the vehicle by which management process can be administered and integrated. Information is at the core of creative thinking, which leads to new ways of improving products, process and services to the invention of new devices and to discovery of new marketable concepts. Thus information for an organization has a dual application for internal operation and external marketing potential.

The organization studied was a small to medium sized batch manufacturer of healthcare …

The Optimal Design Process : Integrating Creativity And The Axiomatic Approach, John V. P. Tirrell

Theses

This thesis will show that the optimal design process incorporates both creativity and the axiomatic approach. An examination of past and current design methods will substantiate the need for the integration of these components. Creativity is the designer's tool to produce innovative designs which transcend existing design solutions. Creativity is also an integral element of the axiomatic approach to design. In the axiomatic approach, two design axioms are applied to efficiently ascertain the best design solution from the infinite number of choices. Application of the design axioms, theorems, and corollaries streamlines the design process. The integration of creativity and the …

Cad/Cam : An Analysis And Application To An Industrial Environment, Kulendu Vyas

Theses

This work is intended to explore details of CAD/CAM techniques and to check its application in medium size industry. To achieve this goal, a thorough study has been carried out on current CAD/CAM techniques, keeping in mind it's requirements, source and application, considering both the hardware and software side of it. To check application of CAD/CAM in an industrial environment, Schering Plough corporation was chosen as a subject. The main theme behind this application to the Schering Corp. was to develop the CAD/CAM capability within company, in order to gain better control over the quality and productivity, and to reduce …

Computer-Aided Planning For Automatic Assembly Of Printed Circuit Boards, Qin Xiang

Theses

A study of printed circuit board assembly in the context of process planning and optimization of assembly motion is presented. A knowledge-based system is developed utilizing software packages VP-Expert, dBase 3 for the Universal automatic assembly machines. The planning of time-optimal assembly motion falls into the travelling salesman problem whose solution is obtained using a composite algorithm. Branch-and-bound algorithm is also discussed for solving the travelling salesman problem.

Modeling Packed Bed Catalytic Reactors, Jing Yang

Theses

Catalytic reactors provide a potentially important tool in the control of process emissions to the environment. This work provides a detailed chemical/physical model for analysing the operational characteristics of packed bed catalytic reactors. Mass, momentum, and energy conservation equations are written for the gas and solid phases. Heterogeneous and homogeneous reactions are used to convey the required stoichiometry, reaction rate, and heat release rate. Reaction in each phase is modeled as a one-step, global reaction. Heat and mass transfer, fluid friction, and axial heat conduction in the solid phase are modeled using suitable literature correlations. The resulting non-linear, first-order differential …

Teaching Mechanical Design Using The Axiomatic Approach, Lisa E. Hailey

Theses

Many authors on the subject of design state that it cannot be taught, it must be learned through experience. This thesis offers a method in which design can be taught to senior mechanical engineering students. The axiomatic approach to design, authored by Dr. Nam P. Suh of the Massachusetts Institute of Technology, states that all good designs follow two axioms, the independence axiom and the information axiom. By teaching students to use these axioms, and the corollaries and theorems derived from the axioms, educators can teach students the basic concepts of good design.

To show how this approach can be …

Investigation Of Material Erosion By Abrasive Water Jet Cutting, Fang Hu

Theses

This study is concerned with the investigation of material erosion phenomena occurring in the abrasive waterjet (AWJ) cutting process.

A series of scratches were generated by the abrasive waterjet on the polished surface of aluminum samples. The tests were carried out at different traverse speeds, abrasive flow rates, diameters of sapphire nozzles, diameters of carbide tubes and initial abrasive particle sizes. Material volume loss in the erosion zone was measured directly or calculated by the use of the suggested mathematical models. An analysis of experimental results enabled us to introduce a new process criterion, particle distribution density, which determines the …

Simulation Of Random Packing Of Hard Spheres Using Monte Carlo Method, Sung-Ho Park

Theses

A computer based method of generating a random packing of hard spheres is described. Using a Monte Carlo method as employed in the field of Computational Statistical Physics, packing of hard spheres are generated and analyzed.

The mean packing fractions for the present assemblies of 1000 spheres are 0.555±0.015 after pouring and 0.582±0.018 after 10 cycles of shaking. These values are approximately 5 to 6 per cent lower than the experimental results of G.D. Scott[30], but similar with the result of Visscher & Bolsterli [17].

The mean coordination numbers are 5.97 and 6.33 for the pouring and shaking case, respectively. …

An Investigation Of The Dynamics Of Abrasive Waterjet Formation, Md. Ekramul Hasan Khan

Theses

The aim of this research was to investigate the jet formation and the jet behavior, as characterized by the velocity field, the force exerted by the jet on a work-piece and the jet geometry. The velocity and force distributions were measured using a laser transit anemometer (LTA) and a piezoelectric force transducer (PFT) respectively for constant water pressure (334.6 MPa) supply. The jet structure and its instantaneous behavior were visualized by the used of high speed filming. LTA and PFT measuring techniques were established and verified. The measurements were performed under different operating conditions. It was found that at a …

Computer Integrated Manufacturing : A Systems Approach For Small Manufacturing Enterprises, Sanjeet Jagdish Patel

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main therie of this thesis is to improve productivity, product quality and reliability and reduce costs by integrating various disciplines.

Generic manufacturing functions including order entry, inventory control, manufcturing planning and control, automated drafting, direct numerical control etc. were enhanced by the effective utilization of low end workstations grouped together into a network and equipped worth industry standards software.

The introduction of computers into a manually resourced system yielded significant results such as reduction …

Development Of A Flexible Control And Automated Data Acquisition System For Wear Testing, Wen-Long Yao

Theses

The purpose of this work is to develop a flexible control and automated data acquisition system for wear testing procedure. A programmable logic controller (PLC) control philosophy and PC-based automated data acquisition system (DAS) were designed and organized for the wear testing machine in Surface Engineering Laboratory of Mechanical Engineering Department. The designed and performed separation of control and acquisition strategies saved a lot of engineering interface communication time. Several instrumentations and mechanism designs, such as selected RTD sensor, modified testing shoe for RTD installation, designed controlled lubrication mechanism, and designed load-unload mechanism, have been performed to fulfill the concerned …

Analytical And Experimental Study Of Robotic Peg-In-Hole Insertion, Yilun Jia

Theses

A mathematical model of robotic peg-in-hole insertion, which relates insertion force and moment to manipulator compliance and geometric constraints, is presented. Based on this model, the effects of manipulator compliance and geometric and positional parameters on the insertion are studied. The complete expressions for determining the insertion forces and moment as well as the peg kinematics are derived. The study is helpful to reducing insertion force and moment and avoiding possible jamming during the insertion process. The model is verified experimentally on the IBM 7540 robot.

Correlation Between Particle Velocities And Conditions Of Abrasive Waterjet Formation, Wei-Long Chen

Dissertations

The velocities of water and abrasive particles in abrasive waterjet(AWJ) were measured by the use of Laser Transit Anemometer(LTA). A setup for the velocity measurement was constructed and a statistical technique was used to improve the accuracy of the velocity determination. A comparison of the magnitude of velocities determined by LTA, Piezoelectric Force Transducer and Schlieren Photograph clearly indicates the feasibility of the use of LTA.

The velocities of water and particles were measured for different diameters of water and slurry nozzles, abrasive mass flow rates and particle sizes. The performed experiments enabled us to evaluate the effects of conditions …

On-Line Dot Matrix Code Verification, Thatta V. Premnath

Theses

Machine vision principles are increasingly applied in the areas of manufacturing and automated inspection. The objective of this thesis work is to investigate different methods that could be implemented for matching printed dot matrix characters with the actual characters to be printed.

In support to this investigation, a survey of various methods proposed by researchers in the field of Optical Character Recognition (OCR) is presented. Survey includes a detailed description of the state-of-the art methods. It is shown that due to restrictions of hardware cost and the time available to inspect each character, the standard approaches are not practical. Hence, …

Theoretical Analysis Of Universal Joint With Manufacturing And Assembly Tolerances, Xiaosong Liu

Theses

The model for a Cardan joint with manufacturing and assembly tolerances is a spatial four-bar mechanism with one rotating and three cylindrical joints. In this thesis, dual-number coordinate transformation matrices and Newtonian mechanics are applied to provide a concise description of the kinetics of the universal joint. The dual-Euler equations are used to derive the dynamic equations of the Cardan joint. The analytical technique presented here yields explicit expressions. It will provide the designer with better insight into the workings of the kinematics and dynamics of the Cardan joint.

The equations of statics and dynamics of the frictionless universal joint …

Kinematic Synthesis Of Mechanisms For Multiply Separated Positions, Hyoung Jun Kim

Dissertations

The rigid body motion is studied in a combination of finitely and infinitesimally separated positions in planar, spherical, and spatial kinematics. A general new method for determining the locations of points and/or lines in a rigid body moving through finitely and infinitesimally separated positions is developed. These points and/or lines would satisfy the constraints of various types of binary links for planar, spherical, and spatial mechanisms.

A unified form of circle-point curve equation is derived for finitely and multiply separated position problems in planar and spherical motions. A graphical method to construct the circle-point and center-point curves and Ball point …

Close-Range, Noncontact Distance Measurement By Controlled Image Irradiance, Jaeho Kim

Dissertations

Dimensional measurement or check is a major part of the inspection and quality control in manufacturing. Most of the measurement applications are based on contact methods. While a number of non-contact methods are available, they are limited in accuracy, in flexibility, or in the range of application areas. An optical, close-range, non-contact distance measurement method has been developed for manufacturing and other applications. Based on a simple imaging principle, the method derives the distance information from the power response of a small axial image area, the irradiance of which is controlled by an active controlled illumination of the corresponding object …

Isoparametric Finite Elements For Linear Isotropic Micropolar Plate Bending, Vallanore K. Suresh

Dissertations

Finite element analysis programs for bending of linear isotropic micropolar elasticity are developed in this thesis. Isoparametric two-dimensional and three-dimensional elements are used to solve plate bending problems. Two-dimensional and three-dimensional finite element formulations are developed. Corresponding finite element programs are then developed. Patch tests are performed on the two-dimensional elements. Convergence studies are undertaken for the elements. Several plates are considered to evaluate the finite element scheme. The effects of the coupling factor N and characteristic length 1 are studied. A post processor with graphical display of displacements is developed.

Numerical results obtained for various plates are in good …

A Robot Vision System For Determining 3-D Coordinates Of Object Points, Tea-Quin Kim

Theses

A stereo disparity algorithm is implemented on an industrial robot vision system. One camera manipulated by an industrial robot is used to obtain stereo images of an object. After a pair of stereo images are processed, the points of interest are selected from each image. The similarities of three types of feature characters are used to assign initial weights of the, matching probabilities to a set of point candidates. Then a relaxation method, which is based on probabilities of local connectivity, similarity of feature characters, and smoothness of matching, is used iteratively to improve the initial probabilities of image matching. …

Investigation Of Surface Formation In Abrasive Waterjet Cutting, Shy-Shyan Chen

Theses

This study is concerned with experimental and numerical investigation of the dynamics of surface generation during the impingement of the abrasive waterjet on a workpiece.

A series of erosion zones were generated by the abrasive waterjet on the polished surface of stainless steel samples. The impingement was carried out at different traverse speeds and abrasive flow rates. An optical, a scanning electron microscope and a laser displacement sensor were used to investigate the developed surface.

The microscopical examination of the surface enabled determination of the shape of asperities created by individual particles, distribution of asperities on the surface and the …

An Interactive Graphics Capability For Numerical Design Optimization, Abbay P. Joshi

Theses

Hierarchical Object Oriented Program Software [HOOPS] is used here to develop an interactive graphical interface for the design optimization program CADOP5. A preprocessor provides the user with button menu options. Using various buttons like Variable Button, Obj Button, Parameter Button, etc. the user can interactively define problem variables, parameters and limits as well as interactively modify the behavior and the constraint functions. The post processor displays variable values for three consecutive design cycle in the form of bar charts. Objective function values are plotted against the number of design cycle. Using this information the user can determine if the solution …

Investigation Of The Distribution Of Particles In An Abrasive Water Jet, Sun Kim

Theses

This study is concerned with the distribution of abrasive particles within an abrasive waterJet. The Jet is generated by the Ingersoll Rand nozzle set at the different diameters of the sapphire nozzles and carbide mixers. Water pressure is maintained at 4.7- 4.9 ksi.

The distribution of particles is examined by the separation of the central and adjacent part of the flow and the measurement of the fractions of the mixture and abrasive in the separated region. The separation is carried out by diamond washers coaxial with a carbide mixer. The second series of experiments involve the estimation of the Jet …

The Rate Of Vibrational Segregation In Particulate Materials, Yidan Lan

Theses

The rate of vibratory size segregation has been modeled in multi-component size systems as a process of mutual sorting between each size species. The concept of mutual sorting is introduced from which generalized expressions are derived for the rates of change of the local concentration of each size species. In a binary system, the expressions simplify to give the expected result that the segregation rates for the large and small particles are equal but of opposite sign. Also, in these systems, the segregation rate is described by measuring the rising speed of the interface between the small and large particles. …

Design Of A Gear Driven Anti-Twister Mechanism For A Seal-Less Blood Processor, Ajit Nachiket Dastane

Theses

This thesis presents the design of a gear driven anti- twister mechanism for a blood cell separator. The anti- twister mechanism allows for continuous feed and discharge lines that are rigidly attached to the rotating centrifuge head, thus eliminating the need of rotating seals. It is anticipated that the device using a gear driven anti-twister mechanism will have smoother power transmission and closer rpm tolerances.

In addition, a procedure for the dynamic analysis of the existing device, which uses a belt-driven anti-twister mechanism, is developed. The experimental values obtained from the device are compared with the theoretical values obtained by …

Ionitriding To Improve The Wear Resistance Of Ferrous Materials, Ravi K. Kodali

Theses

In this work the effect of ionitriding treatment on wear resistance of ferrous materials was studied. A basic understanding of the ionitriding concepts were given and the advantages of this process over other conventional nitriding treatments were outlined. The effect of various parameters like gas composition, temperature, pressure, process duration and power density on the metallurgical aspects of this process were discussed. Under technical aspects of this technology, advantages of pulsed direct current over conventional direct current nitriding systems were given. In this work wear tests were performed on components made from gray cast iron, alloy steel (AISI 4340), and …

Artificial Intelligence And Mechanical Engineering, Efthimios Papayianis

Theses

Many artificial intelligence programs have been developed to assist engineers in their search for solutions. Most of them are designed to assist with a specific type of problem and they usually take the form of an expert system. However one may also use the concepts of artificial intelligence to solve a problem for which an expert system is not yet available.

Three expert systems were developed with Prolog to demonstrate how artificial intelligence can help solve problems in mechanical engineering. The first expert assists in the design of simply supported beams. The second expert assists in the design of thick …

An Automated System For Optimal Synthesis Of Planar Linkages, Daming Wang

Theses

This thesis addresses the fundamental weakness of the current CAD capabilities and develops a new CAD system with optimization capability. A computer-aided mechanism design system is developed for general problems of optimal kinematic synthesis of planar four-bar mechanisms. The new system is made as user-friendly as possible and it is unique in that it combines Graphics capability, general Analysis capabilities, and Optimization capability into one system. Related background theory in IMP, optimization and optimal synthesis of mechanisms are discussed. The problems and methods in developing the new system are addressed. New routines and modifications made to the original systems are …

Effects Of Compliance And Machining Prameters On Robotic Grinding/Deburring, Kung-Le Chang

Theses

A theoretical model for robotic grinding/deburring has been developed and compared with experimental results. Various grinding parameters such as depth of cut, feed rate, surface profile and roughness, grinding forces, and robot stiffness, have been experimentally investigated in this study. It was observed that the depth of cut is a function of specific grinding energy, force, and robot compliance. The observed roughness and waviness are directly proportional to depth of cut and feed rate and, in addition, to the robot compliance and the encoder quantization error. Other effects of the robot system for grinding performance are also addressed.

Hydrodynamic Lubrication Performance Of Mineral Oils With Polymer Additives, Moshe David Felzenstein

Theses

This study was undertaken with the view to determining experimentally the influence of polymer additives on journal bearing performance under static load. Viscoelastic lubricants such as oils with polymer additives are in common use and exhibit a reduced dependence of the viscosity on temperature but the effect on the performance of a static journal bearing is not clear. Additives of the polymer polyisobutylene and STP were blended with Newtonian base oil which was used to establish the baseline performance of the test bearing. A comparison was made between the performance of these blends and the base oil. The performance of …

Finite Element Method In Turbo Pascal, Tingwang Kuo

Theses

A finite element program FEM2D in FORTRAN language by J.N. Reddy has been translated into TURBO PASCAL and several features such as interactive input, mesh generation for a rectangular plate with a circular hole at the center of the plate and graphical display of the meshes and node numbers have been implemented. Four examples including potential flow and plane stress problems have been tested successfully. It is concluded that the PASCAL language on a microcomputer can he used to write a finite element program and is easier to give graphical display than FORTRAN language. The maximal number of nodes that …