Mechanical Engineering Commons^™

Seizure And Wear Testing Methodology, I-Tsung Shih

Theses

In this work the seizure as an adhesive wear has been discussed and analyzed The diffusion hypotheses is accepted as the seizure mechanism. It was determined that the surface of machine components, material properties, and contact stresses in sliding and loading zone are responsible for the wear.

A computer controlled wear testing methodology has been developed and a wear testing machine has been designed and assembled. The tests for the selected gray cast non and alloy steel specimens with different surface treatment were performed on the designed wear testing machine.

The test results showed that the selected materials with additional …

Investigation Of Forces In The Course Of The Water Jet--Work Piece Interaction, Hung-Yuan Li

Theses

This study is concerned with the dynamic of the interaction between the water jet and the work-piece. The piezoelectric transducer was used to construct an experimental setup. The simultaneous use of the constructed setup and strain gage enables us to validate the experimental procedure. The forces in the impingment zone were measured at different operational conditions. Totally about 400 different combinations of these conditions were tested. It was found that the force is mainly determined by the diameter of the sapphire. The effects of the abrasive size , abrasive flow rate, the diameter of the carbide tube, and the stand-off …

Investigation Of A Technology For Glass Shaping By The Use Of Abrasive Waterjet, Wu-Tzung Lee

Theses

This study investigates the effects of AWJ properties on the results of glass machining and examines the feasibility of contour glass cutting. The principal defects of AWJ glass cutting are identified. A practical technique to prevent defects and to improve the quality of the glass surface is presented. A computer package was developed to provide a computer-aided programming function, a control program transformation fuction, and a object image operation function. Throughout the programming function, robot control programs can be generated to improve cutting quality and cutting speed. The transformation function can be used to change the programming modes or the …

Computer Aided Synthesis Of A Four-Bar Linkage To Generate A Symmetrical Coupler Curve, Shailendra R. Pachalag

Theses

The purpose of this study is to develop a new analytical technique for the synthesis of four-bar mechanisms to generate symmetrical curves with a coupler point passing through 8 points. The geometric expressions involved in kinematic synthesis often tend to offer difficulties such as negative radicals, alternative choices and repetitions. Here a solution procedure has been developed which avoids these difficulties. This solution procedure includes a development of a computer algorithm that should synthesize a crank-rocker type linkage for any given input crank length. This algorithm dismisses all solutions involving negative radicals and lists magnitudes of members so that those …

Design And Construction Of A Thermoelectric Calorimeter To Measure Thermal Resistance Of Building Components, Ravindra Samtaney

Theses

The steady-state thermal resistance of a building wall is an important parameter in determining its thermal performance. In-situ measurement of thermal resistance is the only unambiguous way of determining thermal resistance since the actual value may significantly differ from the laboratory or the calculated R-value.

Hitherto, the in-situ measurement of thermal resistance has been largely confined to the winter season. A thermoelectric calorimeter was designed, constructed and tested in order to provide measurements of thermal resistance during the summer as well as the winter season.

This thermoelectric calorimeter is a rectangular box, insulated on five sides and covered with an …

Integration Of Cad/Cam System Into A Waterjet Cutting Cell, Sanjay C. Shah

Theses

The work is intended to bridge the gap between CAD and CAM fora waterjet cutting cell. The output of CAD is used by CAM directly through the software interface developed. To achieve this, a postprocessor is designed for a two-dimensional system for the series 8200 Allen Bradley's 5-axes Robot Controller. Calma's DDM & DIMENSION III interactive graphics system implemented on VAX was used for the part design. The postprocessor is a computer program, written in the structured FORTRAN, that is unique for a given machine-tool/controller combination. The conversion of the coding and recording format of the APT file to the …

Investigation Of High Shear-Rate Viscoelastic Flow, Sudarshan S. Sood

Theses

The object of this study is to understand two important characteristics exhibited by viscoelastic fluids at high shear-rates, and analyse their influence on practical applications Viscoelastic fluids, such as polymer solutions, when subjected to high shear stress, behave in a manner which has not been sufficiently analytically explained In experimental studies, such fluids have shown.

(a) Stress relaxation.

(b) Decrease of viscosity with an increase in shear rate.

(c) Slight decrease of viscosity with temperature.

(d) Normal stress differences in shear flow.

In this thesis an analytical explanation is given for two (a and b ) of these features This …

Automatic Generation Of Robot Paths For Waterjet Cutting From Autocad Drawings, Samir Vij

Theses

The automatic generation of robot paths for a commercial water-jet cutting system by establishing a link with a commercial CAD system, in an attempt to achieve paper-less manufacturing and to minimize human interface is the objective of this thesis.

Water-jet cutting is an emerging technology with unlimited potential for a wide variety of manufacturing applications. Water-jet cutting systems integrated with robotic work cells allow the user to cut a variety of parts through part programs generated for robot controllers. The system employed is an Ingersoll-Rand water-jet cutting system, the movement of which is controlled by an Allen-Bradley 8200R programmable robot …

Investigation Of The Characteristics Of The Kerf And The Surface Generated In The Course Of Cutting Titanium With Abrasive Waterjets, Ajay Vora

Theses

The effect of cutting parameters on the quality of cut in the course of cutting Titanium (Gr.2) with Abrasive Waterjet is investigated. The cutting parameters include nozzle traverse rate, size and feed rate of abrasives and nozzle(s) diameter. The width of kerf (top and bottom ), taper and roughness is studied. The measurements are tabulated and plots are made to study the trend and relationship for each set of parameters.

The qualitative conclusions are made successfully but no quantitative relationship was derived. Suggestions are made for the evaluation of technology for feasibility and economic justification, and to achieve desired cutting …

Comparison Of Various Techniques For The Detection Of Lines In 2-Dimensional Images, Somayajulu Bhamidipati

Theses

The detection of straight lines in 2-dimensional images leading to polygonal approximation to the boundaries of the objects is one of the important stages in scene analysis as it leads to the description of the images. The comparison of three diverse approaches for this problem in terms of the efficiency and accuracy is made, and their performance for different types of data and different sets of parameters is studied in this thesis.

The data points are generated using either an edge detection algorithm using chain encoding on real images or a synthetic data generator, which can create a variety of …

Two Domain Heat Transfer Studies Using A Coupled Finite-Difference And Boundary Element Programs, Serap Dikmenli

Theses

An iterative coupling of a finite-difference boundary layer code "STAN5"' and a boundary element code "BEASY"2 have been used to study two dimensional convective-conductive problems. The coupling method essentially leaves undisturbed the codes of these programs and uses their custom features in their applicable domains. The boundary layer program is used-in the convective domain, while "BEASY" is used in the solid domain. Compatability conditions are established between these domain solutions and an iterative scheme is used until these conditions are mutually satisfied.

The indirect communication of compatability (boundary) criteria between these programs was achieved by two editor/data-transferor like programs. Combined …

Role Of Contact Stresses In Surface Fatigue And Wear, Chih-Chi Huang

Theses

This thesis is devoted to the role and analysis of stress distribution at the area of load and slide contact in the surface fatigue. The orthogonal shear stresses are critical stresses for surface fatigue in pure rolling contact. On sliding combination with rolling, the maximum shear stresses become to be the prime cause for surface fatigue because they move from subsurface toward the surface. The compressive residual stress induced during manufacturing could increase the resistance to surface fatigue. Sliding speed rarely affects the stress distribution and surface fatigue. From investigation of the stick-slip region in the contact area, sliding wear …

Comparative Energy Analysis Of An Office Building Using A Microcomputeromparative Energy Analysis Of An Office Building Using A Microcomputer, Dale Krasnoff Bromberg

Theses

An energy analysis was performed on an office building using two different software packages - ASEAM and Trakload. The structure studied was the P.S.E. & G. headquarters in Newark, N.J.. The results of various parametric runs were compared. Then results from one of the programs were compared with results of a study carried out by Tishman Research Corporation and Jaros, Baum & Bolles, consulting engineers.

Although the two software products had variations in input requirements, overall the results of the two programs were similar. The overall deviation for total energy consumption between the two programs was between 3% and 15%. …

An Analysis Of The Dense Packing Of Disks : A Computer Simulated Approach, Jir-Yih Tsaur

Theses

This thesis is concerned with the analysis of dense packing of hard disks. The Voronoi diagram and the geometric neighbours were first computed. The average number of geometric neighbours of a disk is six. It is thus more efficient to choose structural neighbours from among the geometric neighbours than from among all other disks.

Through the Monte Carlo simulation by Rosato et. al., disk configurations after pouring and subsequent shaking were provided for analysis. The mean number of geometric neighbours and the average coordination number were computed. The angular distribution of the structural neighbours was discussed. The packing fraction increases …

A Feasible Direction Procedure For General Multiple Objective Optimization, Wen-Tsia Liu

Dissertations

The Feasible Direction Finding Problem (DFP) of Zoutendijk is adapted to create a general Mathematical Programming (MP) algorithm for treating optimization problems with multiple objective functions. Classically such problems are reduced to standard MP form by converting them to single objective function problems by the use of weighting functions. Unfortunately not all practical problems can be so reduced. Consider the problem of maximizing the strength of a structure. Typically there are several, or even many, failure modes. All active failure modes must be included in the optimal search in such a way that resistance to one active mode can not …

Engraving By Cnc Milling Machine, Ram Tatiparti Reddy

Theses

A detailed study of NC, CNC and Engraving is presented. Engraving of letters of different sizes is done using the present technology in a CNC milling machine. This thesis also contains the design of a communication interface between Mark Century One Plus controller and different peripherals. Software for Engraving and Communication between the controller and a PC is developed. The generated NC code from software is simulated on the controller and the product is cut.

Closed Loop Machining In Precise Turning, Ching-Song Wei

Theses

Closed loop machining (CLM) is one of the most reliable ways to automate tool setting, part positioning and measurement on CNC machine tool. It not only can assure the quality of the product but also can improve the productivity of the machine. This paper describes the CLM from basic turning concept to application of CLM, including the feature of Mark Century 2000T and the programming methods in precise turning.

The hardware and software requirements for CLM system were presented. The algorithm for CLM programs was developed completely with a series of flow charts. Then, on the base of two projects, …

Calculation Of Heat Transfer At The Center Of A Round Plate, In Forced Convection Stagnation Flow, Ali Rohafza

Theses

The theoretical study presented here examines heat transfer at the center of a round plate, in forced convection stagnation flow.

Note that in the region of stagnation point, the flow is always laminar.

Important results presented include the variations of the similarity function f and its derivative f’ with the vertical coordinate; these results were found by using the power series method to solve the governing non-linear differential equation. In order to do that , certain things were assumed like, for example, as the point at which two solutions were spliced, η₀ =2.0, or assuming the solution at η …

Development Of A Low Cost Pc Based Robot Vision System, Raghunandan Jadhav

Theses

There has been a continued. interest in utilizing machine vision systems for robot guidance applications. Commercial vision systems can be programmed to give information about the parts in the robot work area and this information can be used by the robot computer to guide the robot. In most applications, however, the vision information cannot be easily integrated with the robot control language. This thesis considers implementation of part identification routines directly into a robot guidance language. This makes all the complicated machine vision algorithms transparent to the user and allows him to treat higher level vision functions as an extension …

Development Of An Off-Line Robot Programming System For Computer Control Of Ge P50 Robot, Subhas Vitthal Shetty

Theses

The General Electric P50 Robot has Teach Pendent Programming facilities. It is provided with a Computer Linkage - a communication control unit, but is not eguipped with any software which uses this linkage to communicate data between the computer and the P50.

A study was made of many Robot Programming systems existing today. The facilities a programming language should have was noted, and a Robot-Level Programming System was developed, which remote controls the P50 robot.

The program is written in TurboPascal and is developed on IBM PC/AT for communication between the P50 and an IBM PC Compatible Personal Computer. The …

Implementation Of Inverse Multiprofile Streak Technique, Brian Edward Fuchs

Theses

The inverse multiprofile streak technique is a new measurement technique available to researchers and was implemented to better achieve measurements on detonation phenomena. This technique provides the wave front geometry around the perimeter of an explosive charge through the use of multiple slits placed on the charge and a high speed streak camera. Testing, analysis, and methodology for this technique are presented in order to provide information to interested researchers. A personal computer program and sample tests are included to illustrate the method used.

Finite Element Stress Analysis Of The Femoral Hip Stem Prosthesis - Bone Interface, Mark C. Buechel

Theses

A three-dimensional finite element model is used to examine the stresses of the femoral hip stem prosthesis and surrounding bone, specifically at the interface between the stem and the bone. Using General Electric's GEOMOD modelling program, 3-dimensional models of the hip stem prosthesis, and both the cortical and cancellous bone, are generated. Due to the complexity of the individual models, General Electric's SUPERTAB modelling program is required to merge the three separate models into one complete model. The model is then broken down into finite elements for analysis. The model assumes isotropic properties to cortical bone and cancellous bone. Several …

On Longitudinal And Transverse Shear Spring Constants At The Juncture Of Piping-Nozzle, Chihwei David Chen

Theses

This thesis investigates the longitudinal and transverse shear spring constants at the juncture of a radial nozzle and a cylindrical shell.

Due to the difficulty of arriving an analytical solution to these constants, the " ANSYS" program has been employed to calculate them numerically. These results are reported in tabulated forms. Plots for these spring constants K_x, K_z in terms of parameters Beta ( nozzle radius / pipe radius ), Gamma ( pipe radius / shell thickness ) and shell thickness are also presented in this thesis. A numerical example is given to facilitate the design analysis.

Energy Analysis Of A Multistory Office Building Using Bin Method Computer Program, Mohammed Nasim Ghauri

Theses

The consumption of energy by an HVAC system in a high rise office building was investigated by comparing results obtained from ASEAM and Trakload (two microcomputer programs) with the manual calculations and DOE-2 (Department of Energy Program) results obtained by Tishman Research Corporation. The study was performed on the Public Service Building of Newark, New Jersey. It is a 26 story office building, designed to be energy efficient.

The results obtained show that, the energy consumed by the HVAC system is a substantial amount of the total energy used but the controlling factors are electrical lighting and equipment. Both of …

Finite Element Analysis Of The Temperature Field In The Course Of Laser Heating, Moududur Rahman

Theses

This study is aimed at the developement of a computational procedure for the prediction of temperature and the concentration fields in the course of surface processing by high energy beams. The finite element technique is used for the solution of two dimensional problem of heat conduction in a solid subjected to the laser radiation. The preprocessing, solution and the postprocessing were carried out by the use of ANSYS software package. The laser energy was simulated by heat generation at the shallow subsurface or by the temperature of the impingement zone. Equal square elements were used for computations. It was found …

Wear And Development Of Wear Testing Methodology, Tirumalai S. Suresh

Theses

The existing wear and friction theories, and wear testing methods have been analysed to meet the objective of this study. One of the key factors in the analysis of a wear problem is the computation of wear and friction coefficient for a material, under real operating conditions. A new wear testing methodology has been developed and a wear tester has been designed and assembled. The tests have been performed at constant sliding speed and different applied loads for a Cast-Iron - hardened Steel pair.

Simulation Of Hvac Systems And Library Building Of New Jersey Institute Of Technology Newark, N.J., Muhammad A. Syed

Theses

The HVCASIM⁺ Building Systems and Equipment simulation program package developed at National Bureau of Standards has been used to simulate the building load and HVAC systems of N.J.I.T. library building, This report describes the procedure and strategy adopted to simulate the library building and the HVAC systems.

The library building has been simulated with two different sets of parameters, first with original design data and then with modifications for energy conservation, which ware suggested by the energy management consultants M/s Engineers Incorporated, as a part of the New Jersey Department of Energy School Grant program.

The results of tho …

Robotic Simulation Package For Personal Computers, Amitava Jana

Theses

A software package for three dimensional wire frame modeling of an educational robot is developed for personal computers. This package can be used by students as well as robot technicians to study basic principles of robot kinematics. The interactive simulation software supports both the joint-level and world-level motion control, enabling user to understand teach-pendant programming as well as robot level off-line programming. The desired orientation and position of the robot hand can also be specified through a homogeneous transformation matrix, allowing an advanced student to learn the concept of world modeling in the design of robot work cells. To help …

Stress Analysis Of A Stepped Shaft With A Keyway, Irfan Hussain Sabir

Theses

A stress concentration case which is encountered in practice more than any other is the shoulder fillet. Shafts, axles, spindles, rotors etc., usually involve, in each case, a number of diameters connected by shoulders with fillet radii and very often it is necessary for a keyway to be near a shoulder. The objective in this study is to analyse the stresses in a shouldered shaft with a keyway subjected to an axial tensile load and to study the dependence of the keyway-end stresses on the distance between the shoulder fillet and the keyway end. This is done by performing a …

The Feasibility And Economics Of Resource Recovery Using Municipal Solid Waste, Joachim Aloysius Pinto

Theses

This thesis gives an overview of the feasibility and economics of a resource recovery project. The feasibility study of a resource recovery project is done by analyzing its markets, economics, and environmental aspects. The use of market development, accurate capital and operating cost estimation procedures and environmental impact analysis help in predicting fairly accurately the feasibility of a resource recovery facility and also gives a good estimate of the economics of the project.

The thesis also discusses the different system design that are or were used in waste-to-energy conservation. It is quite evident from the discussion that the only two …