Mechanical Engineering Commons^™

Object-Oriented Modeling And Fault Detection Of A Powder Feeder For A Laser Metal Deposition System, Robert G. Landers, Michael Gene Hilgers, Frank W. Liou, Bruce M. Mcmillin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

One of the most critical components of a laser metal deposition system is the powder feeder unit. Techniques are required to efficiently design and analyze these systems and to ensure fault tolerance during the operation. In this paper, a model of the powder feeder unit, based on object-oriented abstractions of it components, is developed. This model is modular in that specific components can be efficiently updated or replaced with components that perform a similar function. In addition, the model can be used for simulation allowing for efficient design and analysis. Assurance of the correctness of the powder feeder system is …

Strength And Modulus Degradation Of Carbon Fiber-Reinforced Polymer Laminates From Fiber Misalignment, Xinbao Yang, Antonio Nanni, Stephen B. Haug, Chung Leung Sun

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Fiber-reinforced polymer (FRP) laminates are being used as external reinforcement for strengthening concrete members. The performance of unidirectional FRP laminates is highly dependent on fiber orientation with respect to applied load direction. In the case of fabrication by manual layup, it is possible to have fiber plies installed with improper orientation. In this project, the degradation of strength and modulus of carbon FRP laminates from fiber misalignment was investigated experimentally using tensile coupons. The specimens consisted of one and two plies of unidirectional carbon FRP impregnated with a two-component epoxy. The misalignment angles varied from 0 to 40° for the …

Structure And Magnetic Properties Of The Mnbi Low Temperature Phase, Jinbo Yang, William B. Yelon, William Joseph James, Qingsheng Cai, Samit Roy, Naushad Ali

Physics Faculty Research & Creative Works

High purity MnBi low temperature phase has been prepared and analyzed using magnetic measurements and neutron diffraction. The low-temperature phase of the MnBi alloy has a coercivity μ_0iH_c of 2.0 T at 400 K, and exhibits a positive temperature coefficient from 0 to at least 400 K. The neutron data refinement indicated that the Mn atom changes its spin direction from c axis above room temperature to nearly perpendicular to the c axis at 50 K. A canted magnetic structure has been observed below 200 K. The anisotropy field increases with increasing temperature which gives rise to …

Energy Conservation Using The Closed Water Loop Heat Pump, Harry J. Sauer, Guruprasad Rao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The closed water loop heat pump (CWLHP) system has been shown to be an energy conserving building heating and cooling system. Such systems are most applicable where simultaneous heating and cooling needs occur. In these systems, internally generated space heat is used to meet heating needs before external heat is provided from a heating plant. The water loop is the transport system moving heat from where it is not wanted to where it is required. Addition of water storage gives an option to store thermal energy for later use. In the common arrangement for the closed water loop heat pump …

Analytical Derivation Of A Coupled-Circuit Model Of A Claw-Pole Alternator With Concentrated Stator Windings, Hua Bai, Steven Pekarek, Jerry L. Tichenor, Walter Eversman, Duane J. Buening, Gregory R. Holbrook, Michael L. Hull, Ronald J. Krefta, Steven J. Shields

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A lumped-parameter coupled-circuit model of a claw-pole alternator is derived. To derive the model, analytical techniques are used to define a three-dimensional (3-D) Fourier-series representation of the airgap flux density. Included in the series expansion are the harmonics introduced by rotor saliency, concentrated stator windings, and stator slots. From the airgap flux density waveform, relatively simple closed-form expressions for the stator and rotor self- and mutual-inductances are obtained. The coupled-circuit model is implemented in the simulation of an alternator/rectifier system using a commercial state-model-based circuit analysis program. Comparisons with experimental results demonstrate the accuracy of the model in predicting both …

A New Filtering Technique For A Class Of Nonlinear Systems, Ming Xin, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a new nonlinear filtering technique (θ-D filter) is presented. This filter is derived by constructing the dual of a new nonlinear regulator control technique, θ-D approximation which involves approximate solution to the Hamilton-Jacobi-Bellman equation. The structure of this filter is similar to the state dependent riccati equation filter (SDREF). However, this method does not need time-consuming online computation of the algebraic Riccati equation at each sample time compared with the SDREF. By manipulating the perturbation terms both the asymptotic stability and optimality properties can be obtained. A simple pendulum problem is investigated to demonstrate the effectiveness of …

State-Constrained Agile Missile Control With Adaptive-Critic-Based Neural Networks, Dongchen Han, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, we develop an adaptive-critic-based controller to steer an agile missile that has a constraint on the minimum flight Mach number from various initial Mach numbers to a given final Mach number in minimum time while completely reversing its flightpath angle. This class of bounded state space, free final time problems is very difficult to solve due to discontinuities in costates at the constraint boundaries. We use a two-neural-network structure called "adaptive critic" in this study to carry out the optimization process. This structure obtains an optimal controller through solving optimal control-related equations resulting from a Hamiltonian formulation. …

Proper Orthogonal Decomposition Based Feedback Optimal Control Synthesis Of Distributed Parameter Systems Using Neural Networks, Radhakant Padhi, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A new method for optimal control design of distributed parameter systems is presented in this paper. The concept of proper orthogonal decomposition is used for the model reduction of distributed parameter systems to form a reduced order lumped parameter problem. The optimal control problem is then solved in the time domain, in a state feedback sense, following the philosophy of ''adaptive critic'' neural networks. The control solution is then mapped back to the spatial domain using the same basis functions. Numerical simulation results are presented for a linear and nonlinear one-dimensional heat equation problem in an infinite time regulator framework.

Effect Of Polymer-Surface Mobility On Adhesion In Poly(Methyl Methacrylate)-Tape System, Bhavesh C. Gandhi, Frank D. Blum, Lokeswarappa R. Dharani

Chemistry Faculty Research & Creative Works

The interaction between two polymer layers, especially adhesion between them, plays an important role in polymer processing and other applications. Detailed knowledge of the molecular structure and dynamics of polymer interfaces, and how they relate to macroscopic mechanical properties, should help designers construct more functional systems. Unfortunately, there have been few studies where both molecular and macroscopic studies have been performed on similar systems. In previous studies from our group, we have probed the dynamics of poly(methyl acrylate) (PMA) and thermal behavior of poly(methyl methacrylate) (PMMA) on silica. These studies helped us paint a picture for strongly bound molecules on …

A Quantitative Similarity Metric For Design-By-Analogy, Daniel A. Mcadams, Kristin L. Wood

Mechanical and Aerospace Engineering Faculty Research & Creative Works

During the design and development of new products, design engineers use many techniques to generate and define new and "good" concepts. Inherent in this search for solutions is the conscious and unconscious reliance on prior experience and knowledge, or design-by-analogy. In this paper, a quantitative metric for design-by-analogy is developed. This metric is based on the functional similarity of products. By using this product-similarity metric, designers are able to formalize and quantify design-by-analogy techniques during concept and layout design. The methods, as developed in this paper, allow a designer with limited experience to develop sophisticated solutions that enhance the overall …

A Functional Basis For Engineering Design: Reconciling And Evolving Previous Efforts, Julie Hirtz, Robert B. Stone, Daniel A. Mcadams, Simon Szykman, Kristin L. Wood

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In engineering design, all products and artifacts have some intended reason behind their existence: the product or artifact function. Functional modeling provides an abstract, yet direct, method for understanding and representing an overall product or artifact function. Functional modeling also strategically guides design activities such as problem decomposition, physical modeling, product architecting, concept generation, and team organization. A formal function representation is needed to support functional modeling, and a standardized set of function-related terminology leads to repeatable and meaningful results from such a representation. We refer to this representation as a functional basis; in this paper, we seek to reconcile …

State Dependent Riccati Equation Based Spacecraft Attitude Control, Ming Xin, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We present a new optimal control approach to the robust spacecraft attitude control in the framework of State Dependent Riccati Equation (SDRE) technique. To treat this highly nonlinear control system, we formulate it as a nonlinear optimal regulator problem. SDRE technique was well applied to this class of attitude control problem. We also synthesize a neural network based extra controller to achieve the robustness in the presence of the parameter uncertainties. A general spacecraft attitude regulation problem was studied to show the effectiveness of SDRE approach and robust extra control design. © 2002. Published by the American Institute of Aeronautics …

Accuracy And Efficiency In Fem Modeling Of Turbofan Acoustic Radiation, Eivind Listerud, Walter Eversman

Mechanical and Aerospace Engineering Faculty Research & Creative Works

It is shown that there is an increase in efficiency of acoustic radiation finite element modeling with the incorporation of cubic rather than quadratic serendipity elements. Cubic serendipity elements produce a given level of accuracy for acoustic pressure using a coarser mesh than required using quadratic elements, thus decreasing the CPU time needed for accurate modeling. These elements have been applied to the near field inlet and aft acoustic radiation models for a turbofan engine with the result of considerable reduction in the dimensionality of the problem without sacrificing accuracy. Visual observations of the gain in computational efficiency is supported …

A New Optimal Nonlinear Control Method And Its Application To Missile Guidance Law Design, Ming Xin, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a new nonlinear control synthesis technique (q-D approximation) is discussed. By adding perturbations to the cost function this approach achieves a suboptimal solution to the Hamilton-Jacobi- Bellman (HJB) equation. By manipulating the perturbation terms both asymptotic stability and optimality properties are obtained. An application to the design of missile guidance law is presented and is compared with a similar technique (State Dependent Riccati Equation technique) used in problems of this class. © 2002 by the author(s).

Proper Orthogonal Decomposition Based Optimal Control Design Of Heat Equation With Discrete Actuators Using Neural Networks, Radhakant Padhi, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A new method is presented for the optimal control design of one-dimensional heat equation with the actuators being concentrated at discrete points in the spatial domain. This systematic methodology incorporates the advanced concept of proper orthogonal decomposition for the model reduction of distributed parameter systems. After deigning a set of problem-oriented basis functions an analogous optimal control problem in the lumped domain is formulated. The optimal control problem is then solved in the time domain, in a state feedback sense, following the philosophy of adaptive critic neural networks. The control solution is then mapped back to the spatial domain using …

Cfd Simulations Of Critical Components In Fuel Filling Systems, R. Banerjee, X. Bai, D. Pugh, Kakkattukuzhy M. Isaac, D. Klein, J. Edson, W. Breig, L. Oliver

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A comprehensive study is reported on the dynamics of critical components in the refueling process for passenger cars and light trucks. Nozzle, filler pipe, recirculation tube, tank, and canister are investigated. CFD simulations are conducted for flow rates of 4 liters/min (lpm) to 80 lpm for gasoline and up to 120 lpm for diesel fuel. Tank pressure, identified as a critical parameter controlling flow performance, is measured and utilized as a boundary condition. Flow simulation in a carbon canister, accomplished by treating the adsorbing carbon as a porous medium, indicates pressure drops which are in good agreement with published experimental …

Experimental Implementation Of Adaptive-Critic Based Infinite Time Optimal Neurocontrol For A Heat Diffusion System, Prashant Prabhat, S. N. Balakrishnan, Dwight C. Look

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Recently the synthesis methodology for the infinite time optimal neuro-controllers for PDE systems in the framework of adaptive-critic design has been developed. In this paper, first we model an experimental setup representing one dimensional heat diffusion problems. Then we synthesize and implement an adaptive-critic based neuro-controller for online temperature profile control of the experimental setup.

Interdisciplinary Graduate Experience: Lessons Learned, Steve Eugene Watkins, V. M. Eller, Josh Corra, M. J. Molander, Bethany Konz, Richard H. Hall, K. Chandrashekhara, Abdeldjelil Belarbi

Electrical and Computer Engineering Faculty Research & Creative Works

Engineers interact in the workplace with technical peers in other disciplines at all stages of design, development, and application. Awareness of the constraints and needs of the other disciplines can be key in many situations. Such interdisciplinary activity and the associated communication are facilitated if the all participants have a solid knowledge of discipline-specific terminology and an understanding of connecting concepts. Consequently, experience relating to interdisciplinary teamwork is a necessary component of engineering education. The Smart Engineering Group at the University of Missouri-Rolla was established to conduct interdisciplinary research and to create interdisciplinary educational resources. The topical interest area is …

Adaptive Critic-Based Neural Network Controller For Uncertain Nonlinear Systems With Unknown Deadzones, Pingan He, Jagannathan Sarangapani, S. N. Balakrishnan

Electrical and Computer Engineering Faculty Research & Creative Works

A multilayer neural network (NN) controller in discrete-time is designed to deliver a desired tracking performance for a class of nonlinear systems with input deadzones. This multilayer NN controller has an adaptive critic NN architecture with two NNs for compensating the deadzone nonlinearity and a third NN for approximating the dynamics of the nonlinear system. A reinforcement learning scheme in discrete-time is proposed for the adaptive critic NN deadzone compensator, where the learning is performed based on a certain performance measure, which is supplied from a critic. The adaptive generating NN rejects the errors induced by the deadzone whereas a …

Design And Operation Of A Pilot Plant For Biodiesel Production From Triglycerides, Balasubramaniam Karthikeyan

Masters Theses

"In the wake of the events of September 11th 2001, the quest to relieve the nation’s dependence on petroleum fuels have taken a new urgency, there is a renewed interest in use of renewable biogenic fuels in particular -- the “biodiesel.” Biodiesel generally refers to fatty acid methyl esters of monohydric alcohols -- predominantly the methyl alcohol.

The principal sources of fatty acids are vegetable oils - soybean oil and canola oil. However, there are other “cheaper” sources of fatty acids that include beef tallow, poultry fats, pork fats and the used cooking oils. The first two are available in …

Forensic Investigation Of Failed Mast Arms Of Traffic Signal Supported Structures, Genda Chen, Michael G. Barker, D. Scott Mackenzie, Christopher W. Ramsay, Joe Alderson, Lokeswarappa R. Dharani, Jiaqing Yu

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

In Missouri, 11 traffic signal mast arms fractured at the arm-post weld connection in 7 years. To reduce this fatigue failure, the Missouri Department of Transportation developed a fatigue-resistant weld profile that increases the weld leg and reduces the slope of the weld at the toe. This study investigated causes of the failed arms, compared performance of new and old weld profiles, and suggested retrofitting measures for further investigation. The scope included a metallurgical investigation of one failed field mast arm, laboratory fatigue testing of five prototype mast arms (two new and three old profiles), and laboratory failure analysis of …

A New Method For Suboptimal Control Of A Class Of Nonlinear Systems, Ming Xin, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a new nonlinear control synthesis technique (θ - D approximation) is presented. This approach achieves suboptimal solutions to nonlinear optimal control problems in the sense that it solves the Hamilton-Jacobi-Bellman (HJB) equation approximately by adding perturbations to the cost function. By manipulating the perturbation terms both semi-globally asymptotic stability and suboptimality properties can be obtained. The convergence and stability proofs are given. This method overcomes the large control for large initial states problem that occurs in some other Taylor expansion based methods. It does not need time-consuming online computations like the state dependent Riccati equation (SDRE) technique. …

World Wide Web Resources For Materials Science, Serge Abrate

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The internet makes technical information readily available in ways that were unthinkable a few years ago. This article shows how the World Wide Web (the web) can be used in a Materials Science class to enrich the educational process. Strategies for finding and evaluating information and are discussed. © 2002 Wiley Periodicals, Inc.

Empirical Modeling And Vision Based Control For Laser Aided Metal Deposition Process, Mallikharjuna R. Boddu, Srinivas Musti, Robert G. Landers, Sanjeev Agarwal, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper gives a brief description of the laser aided manufacturing process. Empirical models describing the process dynamics of the laser aided metal deposition process is developed based on some of the models found in the literature. These models provide the basis for process planning and real time control. An embedded vision system, a two color temperature sensor, and a laser displacement sensor are incorporated for real time monitoring and control of the deposition process. The temperature profile of the surface and geometric characteristics of the melt pool are studied to ensure consistent operation of the process.

Research And Development Of A Hybrid Rapid Manufacturing Process, Frank W. Liou, J. Choi, Robert G. Landers, Vijayakumar Janardhan, S. N. Balakrishnan, Sanjeev Agarwal

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents the research and development of a hybrid rapid manufacturing process being developed at the University of Missouri--Rolla. This process includes a laser deposition and a 5- axis CNC milling system. By combining laser deposition and machining processes, the resulting hybrid process can provide greater build capability and better accuracy and surface finish. The hybrid process can build some features that are difficult to build in using a purely deposition processes. The issues and related approaches in the research and development of the hybrid deposition-machining process, including laser deposition process, system design and integration, process planning, and sensor …

Skeleton-Based Geometric Reasoning For Adaptive Slicing In A Five-Axis Laser Aided Manufacturing Process System, Kunnayut Eiamsa-Ard, Jun Zhang, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multi-axis Laser Aided Manufacturing Process (LAMP) is an additive manufacturing process similar to laser cladding. This process can produce full functional parts [1]. Traditional Layered Manufacturing processes produce parts with limited surface quality; and also the build time is often long due to the deposition of sacrificial support structure. The multiple degrees of freedom endow the LAMP system a capability to build parts without support structure. An algorithm for adaptive slicing based on skeleton is presented in this paper. The skeleton is useful for many applications such as feature recognition, robot path planning, shape analysis, and etc [2]. The near …

Control Of Laser Cladding For Rapid Prototyping -- A Review, Mallikharjuna R. Boddu, Robert G. Landers, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Lasers have wide-ranging applications in the manufacturing field (e.g., cladding, welding, cutting, machining, drilling). Extensive work is being conducted to apply laser cladding as a Rapid Prototyping (RP) process. In this paper the authors illustrate various principles of laser cladding in rapid prototyping. Important process parameters for the control of the laser cladding process are discussed as well as the experimental methods adopted, and results obtained by, various authors.

Ingaasnsb/Gaas Quantum Wells For 1.55 Μm Lasers Grown By Molecular-Beam Epitaxy, Xiaodong Yang, J. B. Heroux, L. F. Mei, W. I. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

InGaAsNSb/GaAs quantum wells (QWs) were grown by solid-source molecular-beam epitaxy using a N₂ radio frequency plasma source. The effect of adding Sb during growth of InGaAsN/GaAs QWs was studied. X-ray diffraction, reflection high-energy electron diffraction and transmission electron microscopy studies indicate that Sb suppresses the three-dimensional growth and improves the interface of the QWs. X-ray diffraction and secondary ion mass spectroscopy analysis show that Sb gets incorporated into the quantum well, which becomes a quinternary compound that was previously unexplored. The introduction of Sb during growth of InGaAsN/GaAs QWs significantly enhances the optical properties of the QWs. 1.53 /spl …

Membrane Electrostatic Precipitator, Hajrudin Pasic, M. Khairul Alam, David J. Bayless

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A membrane is used as a collection substrate in an electrostatic precipitator (ESP). Possible material choices include fibers in the form of woven mats, screens made from stainless steel wires or fiber reinforced polymer composite membranes. The membranes have a tensile bias applied during operation, and have impulse tensile force applied during a dust removal step. By combining a dry ESP membrane field with wet-film cleaning field, it may be possible to improve collection efficiencies both by reducing turbulence and eliminating re-entrainment losses due to rapping. Through implementation of new materials that resist hostile ESP environments, the invention enhances the …

Robust State Dependent Riccati Equation Based Guidance Laws, S. N. Balakrishnan, Ming Xin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A robust state dependent Riccati equation based guidance/control is investigated in this study. In order to have a better design tool in terms of required interceptor accelerations, the target intercept geometry is formulated in a set of polar coordinates. With this formulation, we formulate a cost function with state dependent weights. In this study, we investigate the effects of such cost functions on the levels of interceptor accelerations. We also synthesize a neural network based extra controller to achieve the robustness in the presence of the target acceleration. In this manner, we will not need target acceleration estimation explicitly in …