Mechanical Engineering Commons^™

Mhttu Implementation Final Project Report, Angelica Ramirez, Julian Samayoa, Matt Keeble

Mechanical Engineering

Lawrence Livermore National Laboratory has invested considerable effort in developing fireproof high-efficiency particulate air (HEPA) filters. Due to the nature of LLNL’s research, the air leaving its lab facilities must be filtered before it is released into the atmosphere; thus, each laboratory is equipped with large banks of HEPA filters through which all internal air is exhausted. Over the years, however, fires have erupted in the labs and entire banks of HEPA filters have been destroyed, resulting in repairs and crucial downtime that prove costly.

Engineers and scientists alike have been seeking a permanent solution to this problem, and one …

Machine Shop Learning Kits, Samantha Kelley, Ellen Chambers

Mechanical Engineering

Currently in the Cal Poly Machine shops, students are struggling to find ways to fulfill the 10 hours of shop experience required to gain their Yellow Tag certification. Red Tag is the first level of certification students generally achieve their freshman year. It allows them to use basic machine tools such as drills, shears, benders, etc. Then after completing 10 hours of shop experience they can take the Yellow Tag test, which gains them access to use a welder, mill, and lathe. The heads of the machine shop, the shop technicians, and the mechanical engineering students will all have different …

Compression Tester Shop Press, Colby Johnson, Brett Russon, Taylor Vandenhoek

Mechanical Engineering

A piece of machinery designed to carry out compression and bending tests on building materials constructed by the Center for Vocational Building Technologies (CVBT) in Isarn, Thailand.

Semi-Automated Glass Mat Splice Operation For Asphalt Shingle Line, Justin Bracci, Harry Zhao, Chad Linafelter

Mechanical Engineering

The following report details the senior project sponsored by GAF Materials Corporation, Shafter, CA in regards to semi-automating a glass-mat splicing table for asphalt roofing shingle production. Herein includes details, research, design, and analysis regarding the semi-automation of the gluing processes for the splicing table. A working prototype was manufactured and tested for the future implementation onto GAF’s production line or further senior project involvement.

Wingtip Dynamics Simulator, Eugene Fox, Nick Rodriguez, Steven Rieber

Mechanical Engineering

Raytheon is a defense contracting company with an electronic warfare division that is developing a radio frequency signal triangulation system. Part of the focus in improving this technology is the need for accurate and real time locational knowledge of the signal receivers, which are located at the tips of aircraft wings. Due to turbulence during flight, the fluttering motion of the wings alter the distance and angle relationships of the two receivers and add noise to the received signal data, which negatively affect the triangulation estimates. To mitigate this error caused by the wing flutter, Raytheon is developing a software …

Aeroponic/Hydroponic Growth Module, Sean Marrs, Joshua Moreno

Mechanical Engineering

No abstract provided.

Multi-Axis Tripod Locking Mechanism, Glenn Carros, Hannah Gause, Matthew Theiss

Mechanical Engineering

No abstract provided.

Cal Poly India Project, Derek Babine, Austen Hibler, Alex Hernandez

Mechanical Engineering

This report documents the research, ideation, and development of a solution, implemented by the Cal Poly India Sanitation Team per the request of Mr. Harish Bhutani, to solve the problem of hazardous human waste management in poor villages in India. The sponsor envisioned a universal design that would give each household in those villages access to a private toilet system because the current solution is open defecation in water sources and farming fields. The initial constraints required the project be low cost, not use of electricity or water, have the ability to cater to an 8-10 person household, and be …

Temperature Controlled Packaging Container For Biologics And Pharmaceuticals, Melinda Phan, Yufay Chow-Yee, Abraham Ho

Mechanical Engineering

Clinical Supplies Management, Inc. (CSM) provides clinical trial services to biotechnology and pharmaceutical companies by shipping pharmaceuticals to clinics and other patients. In winter 2014, CSM presented a temperature control packaging project to the Cal Poly Senior Project class. As a result, three Cal Poly Mechanical Engineering Students were tasked to design, manufacture, and qualify a shipping container that would maintain ten 10 mL vials between 2-8°C for 96 hours. The final product would have to cost less to ship than the Credo Cube, CSM’s current temperature control packaging product. After considerable research and analysis on possible temperature control technologies, …

Electric Porsche Drivetrain Re-Design, Taylor Carlson, Quinton Petty, Spencer Treffry

Mechanical Engineering

The objective of this project was to redesign the drivetrain of the electric 1977 Porsche 911 Targa S with the goal of optimizing the drivetrain for motor efficiency and performance. The focus was to redesign the interface between the electric motor and rear wheels to maximize the efficiency of power transmission from the motor to the ground.

Two systems were proposed, a fixed gear reduction and two motors with an electronic differential. The fixed gear reduction was chosen to be designed and built by replacing the stock Porsche transmission with a differential featuring a favorable gear ratio for the electric …

Experiment And Simulation Of The Acoustic Signature Of Fatigued-Cracked Gears In A Two-Stage Gearbox, Matthew James Ostiguy

Master's Theses

This thesis focuses on the development of a health monitoring system for gearbox transmissions. This was accomplished by developing and understanding a two-stage gearbox computer model that emulates an actual gearbox test rig. The computer model contains actual gearbox geometry, flexible shafts, bearings, gear contact forces, input motor torque, output brake torque, and realistic gearbox imbalance. The gear contact force of each gear stage and the input bearing translational acceleration were the main outputs compared between a healthy gearbox and damaged gearbox computer model. The damage of focus was a fatigue crack on the input pinion gear. A sideband energy …

Analysis And Optimization Of The Scheffler Solar Concentrator, Simone Alberti

Master's Theses

The Scheffler reflector is a new solar concentrator design which maintains a fixed focus while only having a single axis tracking mechanism. This design makes the construction and operation of high temperature solar concentrators accessible to developing nations. In this project, I wrote computer simulation codes to better understand the dynamics and the effect of deformation or deviations from ideal conditions in order to define necessary manufacturing and operational tolerances. These tools and knowledge drove the prototyping of new reflector concepts by myself and other students on my team. A fiberglass prototype was able to drive the cost of a …

Methane Production By A Packed-Bed Anaerobic Digester Fed Dairy Barn Flush Water, Sean Richard Thomson

Master's Theses

Packed-bed digesters are an alternative to covered lagoon digesters for methane production and anaerobic treatment of dilute wastewaters such as dairy barn flush water. The physical media of packed-beds retain biofilms, often allowing increased treatment rates. Previous studies have evaluated several types of media for digestion of dilute wastewaters, but cost and media fouling have setback commercial development. A major operational cost has been effluent recirculation pumping.

In the present effort, a novel approach to anaerobic digestion of flush dairy water was developed at pilot-scale: broken walnut shells were used as a low-cost packed-bed medium and effluent recirculation was replaced …

The Icon Horn Loudspeaker, Vincent Phan

Mechanical Engineering

A horn loudspeaker in layperson terms is essentially taking a megaphone and integrating it into a standard speaker. Similar to a cheerleader yelling into a megaphone, the horn loudspeaker will amplify the sound from the speaker with no additional power needed. Using standard speaker horn theory, the geometry of the “megaphone” can be engineered to tune the acoustic performance tailored to loudness and/or specific acoustics frequencies. The horn contours are similar to traditional orchestra instruments such as the French horn, trumpet, and tuba. The iconic beauty of a horn married with the quantitative engineering theory creates an aesthetic yet functional …

Team Nathan Suspension, Frankie J. Wiggins, Alex D. Seitz, Justin P. Bautista

Mechanical Engineering

Nathan Cooper is an 8-year old boy with Spinal Muscular Atrophy (SMA). SMA has affected Nathan’s muscle development and requires him to use the Standing Dani™ mobility device. The Standing Dani is a motorized standing wheelchair, or Wheelstand. Nathan controls and uses it to get around. Though the Standing Dani performs well for most functions, it has some distinct issues. The primary issue that this project addresses is its lack of suspension and the discomfort that Nathan feels as a result. After talking with our client, we developed several specifications generally related to geometry, safety, vehicle dynamics, and reliability. Many …

A Study Of Shock Analysis Using The Finite Element Method Verified With Euler-Bernoulli Beam Theory; Mechanical Effects Due To Pulse Width Variation Of Shock Inputs; And Evaluation Of Shock Response Of A Mixed Flow Fan, David Jonathan Gonzalez Campos

Master's Theses

A Study Of Shock Analysis Using The Finite Element Method Verified With Euler-Bernoulli Beam Theory; Mechanical Effects Due To Pulse Width Variation Of Shock Inputs; And Evaluation Of Shock Response Of A Mixed Flow Fan

David Jonathan González Campos

For many engineers that use finite element analysis or FEA, it is very important to know how to properly model and obtain accurate solutions for complicated loading conditions such as shock loading. Transient acceleration loads, such as shocks, are not as common as static loads. Analyzing these types of problems is less understood, which is the basis for this study. FEA …

Control Of A Spacecraft Using Mixed Momentum Exchange Devices, Blake J. Currie

Master's Theses

Hardware configurations, a control law, and a steering law are developed for a mixed hardware spacecraft that uses both control moment gyros and reaction wheels. Replacing one or more gyros in a spacecraft with a reaction wheel has potential for cost savings while still achieving much greater performance than using reaction wheels alone. Several simulated tests are run to compare the performance to a traditional all reaction wheel or all control moment gyro spacecraft, including analysis of failure modes and singular configurations. The mixed system performed similarly to all gyro systems, responding within 6% of the gyro system’s time for …

A Control-Chart Based Method For Solder Joint Crack Detection, Jianbiao Pan

Industrial and Manufacturing Engineering

Many researchers have used different failure criteria in published solder joint reliability studies. Since the reported timeto-failure would be different if different failure criteria were used, it would be difficult to compare the reported reliability life of solder joints from one study to another. The purpose of this study is to evaluate the effect of failure criteria on the reported thermal fatigue life and determine which failure criterion could detect failure sooner. First, the application of the control-chart-based method in a thermal cycling reliability study is described. The reported time-to-failure data were then compared based on four different failure criteria: …

Vibration Based Planetary Gear Analysis And Damage Detection, Rene Sawatzky

Master's Theses

With this thesis the research at the engineering department is continued, based on previous thesis projects. These projects were considering the possibility of simulation gears with rigid bodies. After researches with different emphasizes on the rigid body simulation, the gained knowledge showed limitations of the rigid body model. Gear failures are very diverse and the actual simulation technique could not represent all necessary failure modes that can occur. That led to this thesis as a research project to find a way to detect and analyze the failure modes that cannot be considered with the current rigid body approach. With the …

Foss Big Data Storage Solution, Nurdeen Salami

STAR Program Research Presentations

NASA projects require a reliable approach to store large volumes of data. Accordingly, it is crucial to adopt a lightweight, reliable, and scalable database. Current NASA databases bear costly license fees with undesirable speed and flexibility. The purpose of utilizing the AERO Institute as an IT test bed, or “Sandbox,” is to design, build, test, and implement software solutions prior to transfer to NASA projects. Cassandra coupled with the Astyanax API is a viable solution for storing big data. Store a minimum of 2GB of C-FOSS data in multiple file formats (.csv, .log, .xml, and .jpg). Use benchmark tests to …

Space Race: Capturing An Orbiting Sample And A Nation’S Imagination, Stephanie La Liberte, Andrew Chavarin, Shubham Gogna, C. Daniel Thomas, Vy Phung, Gabriel Udomkesmalee

STAR Program Research Presentations

A proposed architecture for future planetary sample return missions would consist of capturing on-orbit a sample container (collected from the surface of a planetary body and launched into space) and transferring the sample container into an earth return/reentry capsule. A challenge to this proposed architecture is integrating space applicable sensor technologies with sufficient capturing devices. While useful technologies on Earth, Earth-related rendezvous/capture technologies, such as magnetic field sensors, sound-based sensors, and Earth orbit-based radios like GPS, are not applicable to space. Inspired by the in-orbit sample capture challenge, NASA JPL has designed the Space Rendezvous And Capture Experiment (Space RACE). …

Prediction Of Tribological Behavior Of Candidate Materials For Rotor Seals, John W. Franzino, Will F. Michul

Materials Engineering

To reduce high costs associated with manufacturing and testing materials for rotor seals, a procedure needs to be developed to quickly and accurately test candidate materials as they are released. The test should reduce the amount of fabrication required and model working conditions in order to accurately assess the tribological behavior of candidate materials. A possible solution was examined that utilized a rig meant to model operational stresses and wear. Compression modulus data was then taken in order to quantify the accumulation of damage due to microcracking, the primary mode of failure, through a damage index parameter. Testing results concluded …

Adaptive Kayak Seating: The Tide Rider 360, Irvin Camacho, Grant Petersen, Audrey Riddle, Andrea Voigt

Mechanical Engineering

The Adaptive Paddling Program at California Polytechnic State University has sponsored the construction of an adaptive kayak seat, the Tide Rider 360, to provide paddlers with disabilities sufficient trunk support while out on the water. In particular, this design focused on providing the least restrictive environment for all users while still providing sufficient lateral, neck, back, and hip support. This seat is intended for use in the quarterly Adaptive Paddling Program to allow people with disabilities to experience the joys of kayaking in the most comfortable and supportive environment possible.

The following report details the background research, design development, manufacturing, …

Feel Of The Ocean: Final Report, Ian E. Hoffman, Kevin T. Dunlea, Ryan A. Palo

Mechanical Engineering

The overall goal of this project is to create a system that will enhance the audience’s sense that they are actually in the ocean, surrounded by whales, as they attend the Music Department’s 2014 Spring RSVP show. We have designed something that, through the interaction of light and moving fabric, will augment the performance.

Team Joseph: Adaptive Aquatic Device, Paul Sands, Lilly Hoff, Andrea Voigt

Mechanical Engineering

The scope of this project included designing and fabricating an adaptive aquatic device for Joseph, a 20 year old student in the Special Education Program at San Luis Obispo High School with a subset of cerebral palsy known as spastic quadriplegia. The project was presented at the beginning of the Fall 2013 quarter to the mechanical engineering students at Cal Poly with the aspiration that a team of engineers would construct a device that would allow Joseph, his friends and family to compete in their first triathlon on July 27, 2014. The project was humbly accepted by mechanical engineering students …

Adapted Pool Cue, Cole Clark, Daniel Patterson, Michelle Cheung, Dylan Sauer

Mechanical Engineering

Our primary goal was to develop an adaptive device to allow a user with limited upper body mobility to more effectively play a game of pool. Within this goal it was important to design around the concept of a least restrictive environment, in order to provide the user with as close to a standard pool playing experience as possible. The device was designed to specifically meet the needs of John Lee, an Assistive Technology Specialist at Cal Poly's Disability Resource Center. Mr. Lee has muscular dystrophy, which limits his upper and lower body mobility and currently requires his use of …

Geared Wheelchair, Shawn Jafari, Kyle Sitton, Mitch Wickline

Mechanical Engineering

No abstract provided.

Blds Articulated Mounting Feet, Mitchell D. Conn, Chris Mazzucco

Mechanical Engineering

This final report summarizes all of the efforts of the Senior Project aimed at creating Articulating Mounting Feet for the BLDS. The project focuses on improving the design of the mounting feet for the current Boundary Layer Data System at Cal Poly, San Luis Obispo. Dr. Russ Westphal, the project’s sponsor, wishes that our team focus primarily on a reliable and lightweight mount design for a curved wing, with only transverse curvature. Dr. Westphal is currently researching the boundary layer effects on airplane wings at Cal Poly, and the ability to mount to a multitude of surface contours would increase …

Science Of Water Table, Tim Haigh, Kris Francis, Nick Schlemmer

Mechanical Engineering

No abstract provided.

Peek Wear Test System, Michael Brown, Mason Chellemi, Allian Roman

Mechanical Engineering

The wear characteristics of PEEK carbon fiber composites are not well understood in comparison to high strength materials in common use such as steel, aluminum, and carbon fiber epoxy. This lack of understanding limits the applications in which the superior strength to weight ratio and stiffness of PEEK carbon fiber composites may be utilized with confidence to situations in which there are no significant bearing surface interactions between nearby components. The objective of this project was to design, build, and test a machine that is capable of evaluating the behavior of PEEK carbon fiber composites in a long term, high …