Mechanical Engineering Commons^™

A Study On The Vibrational Performance Characteristics Of An E22 Isolator After Outgassing And Bake-Out, Alma Melendez

Master's Theses

The launch environment experiences many vibration, shock, and acoustic loads. A great concern is the high random vibration levels that can damage components and spacecraft structures, which can cause a mission failure. An effective method of reducing high frequency energy is using isolators. Overall, the need for vibration isolation has been increasing because there has been an increase in the use of mechanisms in which vibrations are prevalent. In addition, there has not been extensive research on the effects of isolators that are outgassed and cured. Therefore, it is important to investigate and understand the vibrational effects on isolators. It …

St. Jude Medical - R&D Robot For Sensor Testing, Andrew Chanul Kim, Stanley Logan Laszczyk, Edgar Nava, Nathan Gall

Electrical Engineering

No abstract provided.

Formula Sae Cooling System Design, Lisa Van Den Berg, Brandon Lofaro

Mechanical Engineering

The overall objective of this senior project is to develop, via testing and analysis, a guided process that will aid the Cal Poly Formula SAE team in designing their cooling system. More specifically, a set of designed tests will yield the results necessary in determining a combination of fan and radiator that will achieve appropriate cooling.

A test section that has the capability of interfacing with both the wind tunnel in the Thermal Science Lab and a radiator will be used to facilitate the necessary experiments. The wind tunnel is powered by fan controlled by a variable frequency drive that …

Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop

Mechanical Engineering

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem. A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results …

Low-Cost Strider For Guatemala, Nicole Catherine Cooper, Gonzalo Hernandez, Jared W. Tower

Mechanical Engineering

The purpose of this project was to create a strider, a type of standing rehabilitation device, for children in developing countries who have trouble walking and supporting their full body weight. The project was initially brought to us by Cal Poly professor Brian Self, who had visited a clinic in San Marcos and determined that there were children there who had difficulties with walking and were a need for a rehabilitation device. The team discussed the problem with Dr. Self, Matt Robinson (a local San Luis Obispo prosthetist), and Cal Poly physics professor Pete Schwartz, all of whom had visited …

Energy Generator Exploration Station Senior Project Report, Evan Carr, Christopher Scharff, Andrea Govea

Mechanical Engineering

The mission of Team EnGen is to create a safe and reliable, human powered energy generation system for the Exploration Station. This project was proposed by the Exploration Station in response to a grant received by Pacific Gas and Electric (PG&E) that allocated funds for an energy conservation exhibit. This system will take the form of a model energy truck and a darkened neighborhood display that the user powers through peddling, turning the generator to create the electricity that will light up the display. The Exploration Station and Team EnGen agree that this style of design is accessible to all …

2d Wireform Process Improvement, Katy Conlin, Carlo Ebora, Jordan Gamble

Mechanical Engineering

The body of this work has been created for Edwards Lifesciences in conjunction with senior project requirements. As such, the information produced and contained within is under a non‐disclosure agreement. As per request by sponsor, the body of the work will not be submitted to any outside parties, and the title page will serve as proof of completion.

Automated Foosball Table, Jim R. Stefani, Alex J. Herpy, Brett Gordon Jaeger, Kevin S. Haydon, Derek Alan Hamel

Mechanical Engineering

This project is the second iteration of an automated foosball table for Yaskawa America as a trade show display. The table is meant to provide an interactive experience which highlights the speed and precision of the Yaskawa hardware. The first iteration of the project was mainly focused on creating the physical hardware for the system and to begin the basic programming for the system. This phase of the project was focused on finalizing the physical hardware of the system, implementing the vision system and to continue the basic programing of the system AI. A third team will be assigned to …

Adaptive Beach Walker, Jonathan Larsen, Christian Nuñez, Nicholas Simon, Jessica Smith

Mechanical Engineering

The RAPD program is a federal organization funded by the National Science Foundation that supports the development of technologies for new and improved devices or software for persons with disabilities; in the case of our project and our fellow classmates, the program provided grants to student projects that are designed to help persons with disabilities in participating and enjoying physical activity. Our project is directed with the help of Dr. Widmann and Dr. Taylor of the Mechanical Engineering and Kinesiology Departments respectively, at California Polytechnic State University, San Luis Obispo. Three students from the Mechanical Department and one student from …

Mobile Solar Pv Trainer, Matthew Myers, Matthew Clause, Lawrence Smith

Mechanical Engineering

The aim of the Mobile Solar PV Trainer Project was to design, construct and test a versatile and robust laboratory training rig for the Cal Poly Electrical Engineering department. This project was inspired by the desire of one or more California Polytechnic State University electrical engineering professors to add laboratory components to two established upper division electrical engineering courses in photovoltaic panels and solar power. This report contains a detailed description of the trainer’s desired specifications, our ideation process, a thorough description of the selected trainer design including part drawings, assembly documentation and a bill of materials as well as …

Adaptive Adjustable Tricycle, Jasper E. Bolton, Kemely A. Chow, Ryan D. Hirahara, Heather K. Instasi

Mechanical Engineering

As a part of the Cal Poly Mechanical Engineering curriculum, all students must take part in a three quarter long senior design project. Students are presented with existing problems, select a project, and then apply the knowledge they have gained throughout their academic career to design and build a solution. The intent behind this project is to create an experience that is similar to an engineering project in industry, by applying engineering and teamwork skills to solve a problem.

Team Trikeceratops’ mission was to develop an adaptive adjustable tricycle to be used in the Special Education Department of the Buena …

Mini-High Temperature Hepa Filter Test Unit, Mario Trinchero, Juan Miguel Nagengast, Andrew Wood

Mechanical Engineering

There is a need for better HEPA filter materials, especially those able to withstand higher temperatures as experienced in fire conditions. In order to test these materials our team built a Mini High Temperature Testing Unit (MHTTU) that can rapidly, efficiently, and inexpensively test a large number of new and innovative materials for HEPA filter components. MHTTU test results will be used to down select the most promising materials for HEPA filter components (e.g., media, sealants, gaskets) for full scale testing in the HTTU. There are already some pieces of equipment that exist in other parts of the country that …

Modification Of A Draw Bar Type Arena Harrow To Three Point Mounted Type Harrow, Clayton Alan Brown

BioResource and Agricultural Engineering

This senior project will be the design, and construction of a three point hitch to be attached to a draw bar type spike tooth harrow. Currently used by the Cal Poly Rodeo Team to cultivate their arena before performances, and practices.

The attachment will allow the harrow to be pulled in both directions to create different types of soil affects.

Also the fabrications has a minimal budget so the majority of the materials will be scrap material already in position of the rodeo team or donated to the project.

Cnc Torch, Steven Chiu

Computer Engineering

This CNC Torch cuts steel plate. It can cut up to a maximum area of 3x3 feet. The user builds a cut list on the touchscreen from a selection of predefined shapes and enters the parameters need for each shape. When the user is ready, the cut list is sent to an Arduino that will move each motors accordingly to the shapes desired.

Semi-Automated Method Of Assembly For Physio Ii Ring, Cameron Anderson Deines, Kelsey Jean Engel, Christopher Kiuyen Wong

Mechanical Engineering

No abstract provided.

Adaptive Basketball Shooter - Final Project Report, Jenna N. Becker, Richard A. Galanti, Justin D. Haley, Brett Y. Nayudu

Mechanical Engineering

The Friday Club is a joint venture between the Cal Poly Kinesiology Department and the San Luis Obispo Special Olympics that offers people with varying degrees of disability the opportunity to meet weekly and learn various sports and games. At Friday Club, athletes in wheelchairs with limited arm strength use devices built by Cal Poly mechanical engineering students in order to participate in various sports. Many devices are designed to attach to the Universal Play Frame (UPF), a wheel-chair attachment. The purpose of this project was to design and build a UPF device that will launch a basketball, so that …

Folding Wheelchair Improvement, Matthew Edison Grace, Kevin Alan Miyamoto, Andrey Lee Oliveira

Mechanical Engineering

No abstract provided.

Freehub Test Machine, Brett Murphy, Mitch Ambrosini, Nick Boldt, Stephen Knaus

Mechanical Engineering

The purpose of this project is to design and build a machine to test a bicycle freehub in a lab environment. The conditions need to imitate the forces experienced by a bike wheel in a repeatable fashion. To do this we designed a machine that can fatigue the freehub in two distinct modes, pedaling and freewheeling. In the pedaling mode the freehub will be repeatable torqued to find how many engagement cycles freehub can endure before failure. The freewheeling test will spin the freehub in its coasting direction to find how the freehub wears during its lifetime. A freehub is …

Friction Test Machine, Kyle Raymon Schless, Lynda Beatriz Tesillo, Mustapha Nadri

Mechanical Engineering

No abstract provided.

Lightweight Uav Launcher, Ben Miller, Christian Valoria, Corinne Warnock, Jake Coutlee

Mechanical Engineering

This report discusses the design, construction, and testing of a lightweight, portable UAV launcher. There is a current need for a small team of soldiers to launch a US Marine Tier II UAV in a remote location without transport. Research was conducted into existing UAV launcher designs and the pros and cons of each were recorded. This research served as a basis for concept generation during the initial design development stage. It was required that the design weigh less than 110 lbs, occupy a smaller volume than 48" x 24" 18" in its collapsed state, be portable by a single …

Rotating Test Apparatus, Brian David Yale, David George Shelton

Mechanical Engineering

No abstract provided.

Final Design Report Bull Outdoor Products Tailgating/Backyard Barbecue, Kyle Van Allen, David Mei, Nicholas James Marquez

Mechanical Engineering

Bull Outdoor Products, Inc. is a specialty company whose main products are high end barbecues for use in outdoor kitchens. They desire a more portable barbecue stand(s) that can be used for tailgating. This is to be achieved by creating a dual-purpose stand/frame that allows for the barbecue head to be used on a trailer hitch or as rolling stand that can be used without a trailer hitch.

Addition Of A Stanton Gauge To The Boundary Layer Data System, Brittany Reanne Kinkade

Master's Theses

The Stanton gauge technique provides an indirect method for measurement of skin friction on a smooth aerodynamic surface in which a pressure tap is available. This thesis presents the design and evaluation of a new type of skin friction measurement gauge based on the Stanton gauge concept but not requiring a surface pressure tap. This new skin friction measurement gauge, called a "Flow Tab", can therefore be used on an aerodynamic model or aircraft surface without alteration of the surface. The Flow Tab is thus particularly well-suited to use with Cal Poly's Boundary Layer Data System (BLDS), a small, self-contained …

Development Of A Finite Element Model For Predicting The Impact Energy Absorbing Performance Of A Composite Structure, Matthew Lowell Roberts

Master's Theses

Because of their high strength-to-weight ratio, Fiber Reinforced Composite (FRC) materials are well suited for use in high performance racing applications where weight must be kept to a minimum. Formula SAE (FSAE) race cars are designed and built by college students, roughly following the model of a scaled down Formula One car. Strict regulations are placed on specific components of the car in the interest of equalizing competition and ensuring the safety of the drivers. Students are required to construct a survival cell (the chassis), which can resist large amounts of energy in the event of a crash, with an …

Bellevue-Santa Fe Charter School Solar Panel Project, Dulce Arroyo Martinez, Henrik Lee, Moises Quiroz, Timothy Iafrate

Mechanical Engineering

This project covers the design, manufacture, and installation of solar panel frames on a charter school in Avila Beach, CA. Through preliminary research regarding important factors (such as solar movement, ideal panel angle, and site-specific factors), a frame that meets the standards set forth in the California Building Codes was designed. After approval by presiding authorities, parts specified in the design were ordered, inspected upon arrival, and manufactured to the design as necessary. Much of the challenge was related to the installation aspect of the project—coordination with the proper authorities and correct submission of applications was integral to the success …

Team Poly Cup, John Adkins, Scott W. Hart, Elise Kiland

Mechanical Engineering

This project involves the use of mechanical engineering expertise to develop, design, and create a functioning prototype of a collapsible coffee cup. The prototype is to be designed to the specifications given by Jason Blum, the project sponsor. Allowances may be given for design freedom as specified by Jason Blum. The goal of this project is to create a product which may replace the both the disposable coffee cups distributed at coffee shops as well as to create a product which may replace the traditional travel mug due to its increased portability.

Team Poly Cup has worked throughout the year …

A Control-Chart Based Method For Solder Joint Crack Detection - Conference Proceeding, Jianbiao Pan

Industrial and Manufacturing Engineering

Many researchers have used different failure criteria in the published solder joint reliability studies. Since the reported time-to-failure would be different if different failure criteria were used, it would be difficult to compare the reported reliability life of solder joints from one study to another. The purpose of this study is to evaluate the effect of failure criteria on the reported thermal fatigue life and find out which failure criterion can detect failure sooner. First, the application of the control-chart based method in a thermal cycling reliability study is described. The reported time-to-failure data were then compared based on four …

Design Of Transportation Process For Band Equipment, Marissa N. Blustein, Chris M. Kaye

Industrial and Manufacturing Engineering

The following report documents the attempt to design a safe and reliable process for transporting Louder Space’s musical gear that requires minimal physical demand. Design specifications were derived from customer requirements as well as human factors principles. The transportation process was broken down into systematic process steps and standardized, making use of lean methodologies in order to reduce the number of non-value steps involved. Furthermore, a model portable storage unit for miscellaneous gear was developed to the specifications determined by the band using 3D modeling, as well as certain limiting constraints. Once the customer approved the prototype, the product was …

Model Block Press, Jordan Brown, Michael Evans, Connor Morrow

Mechanical Engineering

The Center for Vocational Building Technology came to the Mechanical Engineering department at Cal Poly, San Luis Obispo with a project to create a new, less expensive model block press than their current BP9 design. This press would produce ¼ scale model compressed earth blocks to be sold as souvenirs and used in demonstrations for constructing buildings. After analyzing the design of the current block presses, JCM came up with the BP10 design. The BP10 operates similarly to the larger block presses, but will cost significantly less to produce and will have some of the design features enhanced to make …

S1nn Gmbh & Co. Kg (Automobile Connectivity Module 1.1), Tyler Alexander Ball

Industrial and Manufacturing Engineering

The results of this report show how when diagnostics were run on the Connectivity Module 1.1, the problems discovered such as potential short-circuiting, 90-degree copper tracing angles, and components overheating/tombstoning were addressed. By using the method of “DMAIC,” which stands for Design, Measure, Analyze, Implement, Control, successful corrections were made. In the first design of the Printed Circuit Board (PCB), 1454 critical issues were found. With the newly designed PCB’s modifications being implemented, only 12 critical issues remained, which were later addressed and corrected. The results from this report are a functional Automobile Connectivity Module 1.1.