Mechanical Engineering Commons^™

Beverage Dispensing Backpack Design And Business Plan, Sterling Blake Grande

Biomedical Engineering

Grande Beverage Equipment

Mission Statement:

To deliver beverage dispensing products, services, and solutions to our customers in innovative and cost effective ways.

Product:

We provide portable beverage dispensing backpacks that can deliver soda or beer from pressurized tanks.

Aerodynamic Design And Structural Analysis Procedure For Small Horizontal-Axis Wind Turbine Rotor Blade, Dylan R. Perry

Master's Theses

This project accomplished two correlated goals of designing a new rotor blade to be used with the Cal Poly Wind Power Research Center, as well as defining the methodology required for the aerodynamic analysis of an optimized blade, the procedure required for generation of an accurate CAD model for the new blade geometry, and structural integrity verification procedure for the new blade via finite element analysis under several operating scenarios. The new rotor blades were designed to perform at peak efficiency at a much lower wind speed than the current CPWPRC rotor blades and incorporated a FEA verification process which …

Telepresence: Design, Implementation And Study Of An Hmd-Controlled Avatar With A Mechatronic Approach, Darren Michael Chan

Master's Theses

Telepresence describes technologies that allow users to remotely experience the sensation of being present at an event without being physically present. An avatar exists to represent the user whilst in a remote location and is tasked to collect stimuli from its immediate surroundings to be delivered to the user for consumption. With the advent of recent developments in Virtual Reality technology, viz., head-mounted displays (HMDs), new possibilities have been enabled in the field of Telepresence. The main focus of this thesis is to develop a solution for visual Telepresence, where an HMD is used to control the direction of a …

Development Of Electronics, Software, And Graphical User Control Interface For A Wall-Climbing Robot, Lynda Beatriz Tesillo

Master's Theses

The objective for this project is to investigate various electrical and software means of control to support and advance the development of a novel vacuum adhesion system for a wall-climbing robot. The design and implementation of custom electronics and a wirelessly controlled real-time software system used to define and support the functionalities of these electronics is discussed. The testing and evaluation of the overall system performance and the performance of the several different subsystems developed, while working both individually and cooperatively within the system, is also demonstrated.

Development And Validation Of A Tibiofemoral Joint Finite Element Model And Subsequent Gait Analysis Of Intact Acl And Acl Deficient Individuals, Nicholas Czapla

Master's Theses

Osteoarthritis (OA) is a degenerative condition of articular cartilage that affects more than 25 million people in the US. Joint injuries, like anterior cruciate ligament (ACL) tears, can lead to OA due to a change in articular cartilage loading. Gait analysis combined with knee joint finite element modeling (FEM) has been used to predict the articular cartilage loading. To predict the change of articular cartilage loading during gait due to various ACL injuries, a tibiofemoral FEM was developed from magnetic resonance images (MRIs) of a 33 year male, with no prior history of knee injuries. The FEM was validated for …

Warpage And Shape Distortion In Laser Metal Sintering, Xuan Wang

Industrial and Manufacturing Engineering

Selective Laser Sintering (SLS) is the primary method to fabricate metal and ceramic components in additive manufacturing. Due to the anisotropy of powder material, the sintering rate difference will inevitably causes shape change, distortion , and other defects of sintered parts. In this paper, a continuum model was developed to simulate the SLS process. The developed model has been successful to predict sintering kinetics. The impact of processing parameters, such as laser power, scanning speed, hatching distance, and particle size has been studied . The proposed method provides an innovative tool to optimize SLS process parameters.

Improving Connectivity Between Members And Alumni Of Alpha Pi Mu, Ben Patrick Buell, Shannon Elizabeth O'Keefe

Industrial and Manufacturing Engineering

The purpose of this project was to solve the problems of a lack of connectivity between the current members and alumni of Alpha Pi Mu, as well as the lack of incentives for prospective members to join the club. These problems were solved by creating a website that allowed current members to be able to view the complete work experiences of alumni and provided a way to reach out to those alumni directly to network with them. The agile project management system was used to develop the website and helped to successfully complete all of our design requirements listed in …

Eight Degree Of Freedom Vehicle Model With Pitch, Yaw, Tire Control And Sensor Inputs, Sean T. Hirtle

Master's Theses

This research focuses on the development of an eight degree of freedom vehicle model in the MATLAB computing language. Its purpose is to provide flexibility in the modeling and implementation of signal inputs and crash avoidance logic while maintaining accuracy in the physics of the vehicle’s motion. Firstly, the equations of motion for the bodies involved under a reasonable set of assumptions were developed. Next the model was translated to computer code. By writing the model in SimuLink with *.m files, the modularity of the code is enhanced. To validate the model, several well defined tests were simulated.

To establish …

Parker Hannifin Chainless Challenge 2014-15 Senior Design Project, Matt Pallotta, Nathan Klammer, Kemper Whaley, Jack Rechtin

Mechanical Engineering

California Polytechnic State University has been invited to compete in the Parker Hannifin Chainless Challenge Competition in 2014-15. Cal Poly has chosen a team of mechanical engineering students to take part. We have named our team “Bike Under Pressure” and all references as such refer to the team.

The challenge is to build a bicycle which does not have a solid mechanical connection between the power input of the rider to the power output of the wheel(s). After conducting research into different previous designs and brainstorming designs of their own, Bike Under Pressure developed two conceptual designs. One design featured …

Creating A User-Friendly Personal Wine Collection Inventory Management System, Peter Loddengaard

Industrial and Manufacturing Engineering

This project set out to create a user-friendly wine collection management software. Existing systems were reviewed and discussions with collectors took place to establish the user requirements for this type of inventory management system. This led to the scope of the project being narrowed to making a wine bottle entry form that was quick and easy to use. The programming language, Ruby on Rails, was used to design this system, and learning the software was a large part of the project itself. It was established that four forms would be designed using combinations of two ergonomic factors: an “F” shaped …

Wasco Environmental Chamber System Manifold, Steve Mark Yatco

Industrial and Manufacturing Engineering

This report details the process of designing and producing a manifold that connects ultra-high purity (UHP) pressure and vacuum switches to an air supply so that the parts may be tested in an environmental chamber. Using the DMAIC (define, measure, analyze, improve, and control) methodology of problem solving, progress on the project includes thorough research about the problem, preliminary design solutions, iterative prototyping, and testing specific functionalities. Manufacturing engineering topics of tooling, fixturing, metrology, quality, and machining with manual and computer numerical control (CNC) varieties of both mills and lathes are applied during the course of the project. The report …

Frito-Lay - Supply Chain Impact Analysis, Kerri Blosch, Vincent Phua, Jeffrey Silva

Industrial and Manufacturing Engineering

The snack food company Frito-Lay relies on Route Sales Representatives (RSRs) to stock and maintain shelves of snack foods in every store. Frito-Lay currently does not have a system which can accurately predict cannibalization, or the effects of a store opening or closing on other stores of the same chain in the area. The goal is to sort through 1900 stores in a given metropolitan area to see the effects of cannibalization. In order to tackle the problem, a Microsoft Access program was created to filter stores based on location or whether the store was open for the full three-year …

Process Testing And Improvement Of Tapping Machinery At Lisi Aerospace, Michael James Hester

Industrial and Manufacturing Engineering

This report documents my senior project for California Polytechnic State University San Luis Obispo. I have chosen to do a senior project with Lisi Aerospace. Lisi would like to compare the manufacturer rated cycle count of taps versus an experimental one based on our machines in house. My goal for this project would be to run an experiment on one tapping machine and report on the achievable cycle count for the taps. I plan to do this in several ways including:

• Running extra cycle counts above tap manufacturer recommendations

• Documenting machine failure modes

• Create a process document to be repeated …

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Improving Advertisement Recognition And User Interface Of Gameofwarrealtips.Com, Chad Kihm, Alexander Meyer

Industrial and Manufacturing Engineering

The purpose of this experiment was to determine which location of advertisement would be the most recognized on the Game of War Real Tips website and to improve the website’s user interface by using both quantitative and qualitative data. To accomplish this, two experiments were created. The first experiment was designed to determine which location of advertisement would be recognized most by users. A screen would flash for 0.5 seconds and the subjects would mark where they believed they recognized an advertisement. A statistical analysis was completed to determine whether the location of the advertisement had an effect on the …

Net Zero Residential Design For Solar Calpoly, Bryce Reiko Willis

Master's Theses

The Department of Energy (DOE) confirmed Team Solar Cal Poly from California Polytechnic State University, San Luis Obispo, as a competitor in the 2015 Solar Decathlon in February 2014. The Solar Decathlon is a biennial collegiate competition to construct a net-zero home and operate it for a week of “normal use”. Solar Cal Poly needed assistance with passive and active HVAC systems for the design, and thermal load models. The competition will take place in Irvine, CA [33.67⁰, 117.82⁰ W] from September 27 – October 3, 2015. After the completion, a potential final location for the house will be Santa …

Development Of An Autonomous Single-Point Calibration For A Constant Voltage Hot-Wire Anemometer, Ryan Murphy

Master's Theses

Traditionally, the measurement of turbulence has been conducted using hot-wire anemometry. This thesis presents the implementation of a constant voltage hot-wire anemometer for use with the Boundary Layer Data System (BLDS). A hot-wire calibration apparatus has been developed that is capable of operation inside a vacuum chamber and flow speeds up to 50 m/s. Hot-wires operated with a constant-voltage anemometer (CVA) were calibrated at absolute static pressures down to 26 kPa. A thermal/electrical model for a hot-wire and the CVA circuit successfully predicted the measured CVA output voltage trend at reduced pressure environments; however, better results were obtained when the …

Vibration-Based Health Monitoring Of Rotating Systems With Gyroscopic Effect, Nenad Gavrilovic

Master's Theses

This thesis focuses on the simulation of the gyroscopic effect using the software MSC Adams. A simple shaft-disk system was created and parameter of the sys-tem were changed in order to study the influence of the gyroscopic effect. It was shown that an increasing bearing stiffness reduces the precession motion. Fur-thermore, it was shown that the gyroscopic effect vanishes if the disk of system is placed symmetrically on the shaft, which reduces the system to a Jeffcott-Ro-tor. The second objective of this study was to analyze different defects in a simple fixed axis gear set. In particular, a cracked shaft, …

Wine Club Shipment Package Redesign, Emily E. Prescott

Industrial and Manufacturing Engineering

This report shows the design, manufacturing, and testing process for the product development of a wine club shipment package for Niner Wine Estates. Niner has two different shipment sizes, 4 bottles and 6 bottles, and wishes to improve their current package by giving it a more “high-class” feel. After the new package was designed and prototyped, it went through standardized quality testing to be cleared for commercial use. This testing is intended to simulate the distribution cycle the package will experience and subject it to potential hazards such as being dropped and vehicle vibration during transportation.

After the package passed …

Benchmarking, Characterization And Tuning Of Shell Ecomarathon Prototype Powertrain, Eric J. Griess

Master's Theses

With the automotive industry ever striving to push the limits of fuel efficiency, the Shell EcoMarathon offers a glimpse into this energy conserving mindset by challenging engineering students around the world to design and build ultra-efficient vehicles to compete regionally. This requires synchronization of engineering fields to ensure that the vehicle and powertrain system work in parallel to achieve similar goals.

The goal for Cal Poly – San Luis Obispo’s EcoMarathon vehicle for the 2015 competition is to analyze the unique operating mode that the powertrain undergoes during competition and improve their current package to increase fuel efficiency. In this …

Development Of Local Transient Heat Flux Measurements In An Axisymmetric Hybrid Rocket Nozzle, Christopher D'Elia

Master's Theses

A method of performing local transient heat flux measurements in an uncooled axisymmetric hybrid rocket nozzle is presented. Surface temperatures are collected at various axial locations during short duration tests and post processed using finite difference techniques to determine local transient heat fluxes and film coefficients. Comparisons are made between the collected data and the complete Bartz model. Although strong agreement is observed in certain sections of the nozzle, ideal steady state conditions are not observed to entirely validate the Bartz model for hybrid rocket nozzles. An experimental error analysis indicates the experimental heat fluxes are accurate within ±5.2% and …

Aerospike Rocket Motor Structural Webbing, Andrew Brock

Master's Theses

A labscale hybrid rocket motor test stand has been developed for research at Cal Poly. The primary focus of research using this rig has been the development of regenerative cooling techniques using nitrous oxide as coolant and oxidizer, as well as validation of technologies relating to the annular aerospike nozzle. In order to prevent undesirable deflection of the cantilevered spike, a structural stiffening web, referred to as “The Spider,” is proposed. The Spider resembles a three-spoked wheel, with the aerospike held by the inner hub and the chamber walls abutting the outer radius.

The Spider, placed upstream of the nozzle, …

Compact Deployable Antenna For Cubesat Units, Sarah Bolton, Dominic Doty, Peter Rivera

Mechanical Engineering

CubeSats are an appealing platform for space exploration due to their low build and launch costs. Due to their small size, communication rates are often severely limited, preventing missions beyond low earth orbit. A low cost, high gain, high frequency antenna is needed to extend the capabilities of CubeSats.

The goal of the project was to design and build an axisymmetric parabolic antenna that could be deployed from a 10cm x 10cm x 15cm (1.5U) volume and operate at Ka band frequencies. The design selected consisted of an expanding perimeter truss supporting a tensioned mesh reflector. The perimeter truss was …

Torque Testing System: Flowserve Corporation, Taylor Catlin, David Reese, Bodin Rojanachaichanin, Kyle Stangland

Mechanical Engineering

Flowserve Corporation provides products and customer support to companies in the process industry for the design, testing, and manufacturing of mechanical seals. This includes, but is not limited to, companies concerned with power generation, fossil fuels, water resources, and chemical processing. In industries where fluid transportation is leveraged, mechanical seals have been utilized in pumps to increase performance. A mechanical seal is a design feature in pumps that seal the impeller housing and allow for little to no leakage. This technology is cutting edge and a considerable amount of research pertaining to the advantageous effects of specialized surface features is …

Process Improvements Of Cilantro Harvesting With Ergonomic Considerations, Eric Penningroth, Branden Shimamoto

Industrial and Manufacturing Engineering

The problems presented by Talley Farms to the team were a lower than desired cilantro harvesting capacity and work health pertaining to lower back problems. The project objectives were to address and improve upon both of these objectives. To increase harvesting capacity, a simulation model was created using standard times from time studies. The simulation model helped to compare the different harvesting methods as well as the effect of the utilization of the on-site manager. The throughputs between each of the models were analyzed. To address ergonomic concerns, a work sampling study was conducted and it was determined that kneeling …

Bikeshare Business Model For Cal Poly- San Luis Obispo, Justin Benson, Andrew Neil Gatchalian

Industrial and Manufacturing Engineering

With the increasing admittance of students into colleges and universities across the nation, the need for alternate modes of transportation is becoming more pressing. College and university campuses, as well as small cities, in which there is a college or university, are being overloaded with student cars. In San Luis Obispo specifically, parking on campus as well as downtown can be extremely difficult to find. Traffic is also getting progressively worse, especially at the hour when class begins/ends and student arrive to or leave campus. Financial reasons are yet another deterrent for students at Cal Poly. Parking permits, gas, and …

Effects Of Patient Factors On Implantation Rates In In Vitro Fertilization, Heidi Richardson, Sofia Soto

Industrial and Manufacturing Engineering

The purpose of this report is to evaluate the effects of patient factors and embryo quality on the implantation rate in In Vitro Fertilization (IVF). For this report, statistical methods are used to test the significance of several patient and embryo characteristics on embryo implantation rate. This project is an analysis of data collected from over 36,000 patients.

The analysis concluded several findings. There was enough statistical evidence to conclude that age was significant in regards to implantation rate and FSH levels. As the patient ages, the amount of FSH levels found in their blood increases. A patient with high …

Redesign Of Talley Farm's "Fresh Harvest" Produce Program, Nicole Bordwell, John Rivera, Jared Toboni

Industrial and Manufacturing Engineering

Fresh Harvest, a Central Coast Community Supported Agriculture (CSA) program run by Talley Farms located in Arroyo Grande, CA, has a rapidly growing customer base. They harvest, package, and deliver boxes of fresh quality produce to almost 3000 subscribers. However, Talley Farms’ space for production and processing is limited and at times required for other aspects of business. This results in a problem where Talley Farms current processing system of produce for the Fresh Harvest program is not suitable for the forecasted growing demand. This report addresses the need to prepare for continued significant growth to the demand for Fresh …

Analysis And Improvement Of The Security Building At Pg&E Diablo Canyon Nuclear Power Plant, Alyssa Carter, Natalie Christa, Phuong Anh Pham Dinh

Industrial and Manufacturing Engineering

A new Security building was recently designed and built at the Pacific Gas and Electric (PG&E) Diablo Canyon Power Plant (DCPP).This building’s staff and equipment are responsible for performing routine inspections on all personnel entering the facility in order to prevent security-related incidents from occurring at the nuclear power plant. Similar to airport security procedures, the DCPP security building routine inspections include the use of x-ray machines, metal detectors, and explosive detectors.

The Power Plant periodically experiences pre-planned, preventive maintenance outages, that last 4-6 weeks. During an outage, a power plant reactor is shut down for maintenance, repair, and re-fueling. …

Cold Roll Extrusion Machine Redesign Final Design Report, Foja Bains, Bryan Cyr, David Van Schooten

Mechanical Engineering

This report is a comprehensive review of a redesign of subsystems for a Cold Roll Extrusion Machine, a forging operation, for PCC Rollmet. Three subsystems were addressed in this project: A new Loading system, Feed system, and Lubrication system. The Loading system, and support system during developmental design stages, addressed the timely loading process of pipes onto the forging machine. After two quarters of design iteration, the group decided on a lever arm, hydraulic actuated, loading design. In the final quarter of the project, a quarter scale model of this lever arm was constructed to prove the concept of the …

Farmbot, James Cruz, Scott Herrington, Bryan Rodriguez

Mechanical Engineering

The purpose of this project was to develop the hardware for the current Farmbot to perform its primary functions, and to create a template for a system that would be adaptable for future users and developers. The scope of the project included creating a universal tool mount, a seeding system, and a watering and nutrient mixing system. This project was brought to the students by sponsor Rory Aronson, the creator of Farmbot. The Cal Poly Farmbot team was able to go through an extensive brainstorming and iterative process for each part, where testing was able to be incorporated immediately due …