Mathematical Model Validation Of A Center Of Gravity Measuring Platform Using Experimental Tests And Fea, Michael Lashore

Master's Theses

This thesis sets out to derive an analytical model for a center of gravity (CG) measuring platform and examines its validity through experimental testing and Finite Element Modeling. The method uses a two-stage platform tilting process to first locate the planar CG coordinates and then find the third CG coordinate normal to the platform. An uncertainty model of the measuring platform was also developed, both CG and uncertainty models were implemented in the form of a MATLAB code. A load cell sizing task was also added to the code to assist the Integration Engineers at Jet Propulsion Laboratory in selecting …

Cal Poly Sae Formula Electric Chassis, Brandon Stitt, Rachel Brooks, Christopher L. Pell

Mechanical Engineering

The Cal Poly Formula Electric team has been in need of a chassis redesign, making that a logical choice for a senior project. The original goal of the project was to build the lightest possible frame while still maintaining adequate strength and stiffness. The existing frame made a good starting point. The steel tube spaceframe weighed a colossal 105 lb. There was ample room for improvement, even with a similar spaceframe design. The greatest potential to reduce weight lay in submitting designs under the Alternative Frame (AF) rule set. This could avoid the added weight of many required tubes. The …

Human Powered Vehicle Frame Design, Matthew S. Allen, Peter B. Aumann, Trent J. Hellmann

Mechanical Engineering

This report discusses the Human Powered Vehicle Frame Design senior project’s contributions to the design, manufacture, testing, and competition of the Cal Poly Human Powered Vehicle Club’s 2015 vehicle, Sweet Phoenix. The project’s guiding rules and timeline were dictated by the ASME Human Powered Vehicle Challenge (HPVC), held in April 2015. The Club sought to improve upon its previous vehicle, Aria, which suffered from a range of faults including a catastrophic structural failure at the 2014 HPVC. Largely in response to this failure, the Frame Design project’s major focus was Sweet Phoenix’s frame, from concept to manufacturing. During the design …

Innovative Connectivity Ensuring Education (I.-C.E.E.), Luke Cole, Andrew Ma, Nicholas Ross, Daniel Williams

Electrical Engineering

This is the critical design review for the Telepresence/Telerobotic Technology for Children with Disabilities Project by team I.- C.E.E. (Innovative Connectivity Ensuring Education). This report details our telepresence system design for our client (Nathan Stilts) including design choices/justification, testing verification and procedures, and chosen components for implementation. There are seven chapters in total starting with introductory/background information followed by hardware and software design, verification, and testing and concludes with the current status of the project and what future work may need to be included.

Hydromodus: An Autonomous Underwater Vehicle, Alex Kost, Anu Mahinkanda, Jordan Read

Electrical Engineering

Hydromodus is a student-led multidisciplinary project conceived by Jordan Read designed to provide a low-cost modular hardware and software solution for researchers and scientists. For the scope of the Senior Project class, it is designed to be a baited remote underwater vehicle (BRUV), but the platform is highly modifiable and open-source.

Deltronic Solutions Delta 3d Printer, Ramon Santos, Justin James, Taylor Chris, Stephen Marshall, Paul Maalouf

Mechanical Engineering

The Delta 3D Printer project is a 2014-2015 Cal Poly ME senior project sponsored by Dr. Jose Macedo, Professor and Department Chair of the Cal Poly IME Department; Yaskawa America, Inc., industry-leading producer of high-quality electronic drives and motors; and Bell-Everman, Inc., producer of high-precision embedded motion systems. The Delta 3D Printer project was conceived by Dr. Macedo as a collaboration between Cal Poly engineering and Yaskawa America. The majority of delta 3d printers on the market utilize stepper motors to control the print head motion. The 3D printer for this project was designed to use servo motors instead of …

Vibration Table For Environmental Chamber, Michael Czabaranek, Dylan De Caussin

Mechanical Engineering

No abstract provided.

Tesseract, Edgar Uribe, Vanessa Faune

Mechanical Engineering

PolySat is a student-run, Cal Poly research program in which students develop small satellites, known as CubeSats, to be sent into space. Since the start of the program in 2000, PolySat has developed eight 10cm x 10cm x10cm CubeSats. Recently, the team has developed two satellites of double, and triple, that size for NASA-KSC & AI-Solutions and the National Science Foundation. The recent volumetric expansion has been driven by high demand for further satellite functionality, which necessitates large power generation capabilities. To remain competitive in the growing CubeSat industry, PolySat must develop a platform that can provide enough power to …

Carbon Fiber Monocoque Development For A Formula Sae Racecar, Andrew Cunningham, Andrew Ferrell, Matthew Lee, Tony Loogman

Mechanical Engineering

Monocoque development of the 2015 Cal Poly Formula SAE racecar from design to competition.

Mini-Hand Extension, Aulivia Bounchaleun, Haden Cory, Scott Onsum, Zack Phillips

Mechanical Engineering

Lam Research supplies equipment for manufacturing silicon wafers used in semiconductor manufacturing. Their equipment is highly sophisticated and therefore costly, both in time and money, to repair. Much of the time and money spent to service those machines when they require maintenance or repair is spent on disassembly, so Lam seeks a faster way to service their equipment. Al Schoepp, a Senior Technical Director at Lam Research, came to Cal Poly seeking a team of students to design and build a device that could emulate the human hand well enough to handle hardware and thread nuts and bolts but also …

Final Design Report For An Automatic Diffraction Grating, Timothy Jung, Edlin Garcia, Kelly Rorden

Mechanical Engineering

The Automatic Diffraction Grating project explored using said technology to measure the angular separation between binary stars. This system would be a dramatic improvement from the current, fixed and manually adjusted diffraction gratings in use, increasing the capability of observatories to conduct autonomous studies of binary systems. Ideally, realizing such a system would be accomplished using a simple design and off the shelf parts, so that the project could easily replicated. The design of this system was approached with a broad look at the possible mechanisms that could be used to effectively construct an Automatic Diffraction Grating, as well as …

Pier2pier: Final Report, Kevin Nelson, Anthony Miller, Paul Maalouf, Chahan Shah

Mechanical Engineering

No abstract provided.

Active Fog Catcher, Michael Giglio, Carson Hand, William Beechinor, Kai Zhang

Mechanical Engineering

The active fog catching senior project team has been asked to develop a device that will harvest water from the atmosphere, namely fog, using active means. The project will be centered on maximizing water collection rate, with efficiency as a secondary concern. The final design utilizes a refrigeration system in which fans pull air across the cold evaporators inside of a duct. Water condenses on the evaporators and drain into a collection container. It was decided to focus on maximizing water collection at the cost of efficiency because the feasibility of actively harvesting fog must be proved before trying to …

Solar Decathlon Plumbing Subsystem Final Design Report, Robert Burtt, Chris Lutze, Tyler Dunaway

Mechanical Engineering

The U.S. Department of Energy announced it will be hosting an international public competition called the Solar Decathlon in Irvine, CA during October 2015 to showcase high-efficiency houses. Cal Poly students created a team – Solar Cal Poly – to participate. Three mechanical engineering students joined the team to work on the plumbing section of the competition. The team completed multiple iterations and designs of the plumbing system within the Solar Cal Poly house as the house was designed and redesigned. The construction and final design of the plumbing system will be decided by the construction crew and architecture team …

Solar Cal Poly Water Systems, Jake L. Morris, Zachary F. Yasuda, Lauren P. Jones

Mechanical Engineering

No abstract provided.

Solar Cal Poly Active Hvac Project, James Cornish, Jake Cosmo, Patrick Weston

Mechanical Engineering

For this project, the goal was to conceptualize, design, test, and implement an active HVAC system to be used in the Solar Cal Poly house competing in the Department of Energy’s 2015 Solar Decathlon. With many house iterations, it was decided to use a split system with an outdoor heat pump and indoor air handler, paired with a HRV for ventilation. Through system modeling using Design Builder and Energy Pro 6.5, the cooling load of the house was determined along with the cooling schedule. The foreseen safety precautions and limited construction time guided the entire project, along with the active …

Sapien3 Comb Stitch Improvement For Edwards Lifesciences, William Harley, Thomas Pluschkell, John Mctigue, Garrett Reed

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Transcatheter Heart Valve Subassembly Device, Adam Aslam, Matthew Bezkrovny, Daniel Degree

Mechanical Engineering

No abstract provided.

Cal Poly Heliodon, Gregory Bucher, Lucas Carter, Jake Hamilton, Robin Hubilla

Mechanical Engineering

The purpose of the Heliodon project is to provide professors with a means to educate students about the movement of the sun and how that movement varies with location on earth and throughout the year.

Sports For Nathan, Delaney Bales, Joseph Garrett, Chris Harter

Mechanical Engineering

Nathan Cooper is a local boy with spinal muscular atrophy. He enjoys playing games and being active. One assistive device that Nathan uses is his Standing Dani, a motorized mobile stander. Nathan enjoys playing golf and kickball, and prior to this project he had no way of playing golf and no safe way of playing kickball. The purpose of this project was to design and build a golf attachment for Nathan’s Standing Dani that allows him to putt, and a kickball attachment that allows him to play kickball safely. First, the design team researched and defined the problem in terms …

Analysis Of A Carbon Fiber Reinforced Polymer Impact Attenuator For A Formula Sae Vehicle Using Finite Element Analysis, John T. Rappolt

Master's Theses

The Hashin failure criteria and damage evolution model for laminated fiber reinforced polymers are explored. A series of tensile coupon finite element analyses are run to characterize the variables in the physical model as well as modeling techniques for using an explicit dynamic solver for a quasi-static problem. An attempt to validate the model on an axial tube crush is presented. It was found that fiber buckling was not occurring at the impactor-tube interface. Results and speculation as to why the failure initiation is incorrect are discussed. Lessons learned from the tube crush are applied successfully to the quasi-static Formula …

Increasing Isentropic Efficiency With Hydrostatic Head And Venturi Ejection In A Rankine Power Cycle, Nathan Daniel Ruiz

Master's Theses

This thesis describes the modifications made to the Cal Poly Thermal Science Laboratory’s steam turbine experiment. While the use of superheating or reheating is commonly used to increase efficiency in a Rankine cycle the methods prove unfeasible in a small scale project. For this reason, a mathematical model and proof of concept design using hydrostatic head generated by elevation and venturi ejection for use by the condenser is developed along with the equations needed to predict the changes to the system. These equations were used to create software to predict efficiency as well as lay down the foundation for future …

Cookie Dough Portioning Tool, Alex Haughton, Courtney Shipp, Grant Wittenberg

Mechanical Engineering

The Brown Butter Cookie Company (BBCC) is located in Cayucos, California. They sell handmade cookies made without eggs. After a batch is made, dough pieces must be portioned by hand. This process is time consuming, labor intensive, and limits the number of cookies they can make.

Our task was to design a machine to replace or improve this step of the process. After talking with the members of the BBCC and creating a list of specifications for our device, the team has formulated a detailed design of a cookie dough portioning tool for the BBCC. This report includes information on …

Conversion Of A Gas Combustion Engine To An Electric Motor In A Porsche 924, Ashley Weed

BioResource and Agricultural Engineering

This paper is a walk-through of converting a gasoline Porsche 924 to and electric engine. The paper begins with steps on how to remove the gasoline engine. It then goes into setting up the electrical system for the new electric vehicle and then follows up with the motor installation. The end of the report discusses the testing and results of the electric vehicle and finishes up with recommendations to anyone who attempts a similar project.

Shark Alert: Early Warning System, Cory Peterson, Marc Rauschnot, Taylor Mcclain

Electrical Engineering

The Shark Alert Early Warning System is a device geared toward avid beach goers such as surfers, divers, and swimmers. The system is composed of an ultrasonic transmitter mounted on a shark’s dorsal fin and a receiver worn by the user around the ankle. The receiver alerts the user to the presence of a shark upon ultrasonic signal detection.

The receiver warns the user through both visual and tactile (vibration) alerts to ensure user notification. This circuit was built and tested in the EE labs and Recreation Center pools to determine transmission range. The receiver detects the transmitted signal up …

Evaluation Of Design Tools For The Micro-Ram Air Turbine, Victor Fidel Villa

Master's Theses

The development and evaluation of the design of a Micro-Ram Air Turbine (µRAT), a device being developed to provide power for an autonomous boundary layer measurement system, has been undertaken. The design tools consist of a rotor model and a generator model. The primary focus was on developing and evaluating the generator model for the prediction of generator brake power and output electrical power with and without rectification as a function of shaft speed and electrical load, with only basic manufacturer specifications given as inputs. A series of motored generator evaluation test were conducted at speeds ranging from 9,000 to …

Veloelectric: Creating A Device That Harvests Energy From Bicycles, Austin Hall, Daniel Stohr, Tj Fox

Mechanical Engineering

Long distance mountain bikers, bike-packers, and many bikers in developing countries rely on electrical devices for safety and communication. These specific groups of people operate in areas with little to no electricity, and often times have no power to sustain their devices. The purpose of this Cal Poly senior project, VeloElectric, was to design, build, and test a kinetic energy harvester for bicycles that can be used to charge common mobile devices via USB. This senior project team created a device that attaches directly to a bicycle and uses vibrations to generate energy, which in turn powers a variety of …

Ir Barcode Reader, Isaac Lambing, Justin Gronet, Tony Ly, Mark Berry

Mechanical Engineering

BrandWatch Technologies is a company based in Portland, Oregon that seek to detect counterfeit products in the supply chain. BrandWatch has created a taggant material, a physical marker, that can be printed over barcodes or added to the ink used to print the barcodes themselves. This material, while invisible to the naked eye, is detectable using technology that they have developed.

BrandWatch enlisted the help of a four man team of Cal Poly Mechanical Engineering students to combine this technology with that of a barcode scanner. The device, capable of scanning barcodes, detecting the presence of the taggant material, and …

Cal Poly Dining: The Avenue Redesign, Eric Calbonero, Derek Nollsch, Casey Reilly

Industrial and Manufacturing Engineering

Executive Summary

Campus Dining is planning to close VG’s Cafe during the 2015-2016 school year; as a result, the remaining restaurants on campus need to accommodate the additional student demand. The student team consisting of Eric Calbonero, Derek Nollsch, and Casey Reilly met with Campus Dining’s Director of Operations, Greg Yeo, about this issue—he directed the team toward a redesign of The Avenue Food Court. To redesign The Avenue, the project team focused on several key deliverables as follows:

• Study current customer trends in The Avenue

• Develop a proposed facilities layout and design

• Perform a capacity analysis of The Avenue …

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San Luis Obispo Children's Museum: The Circuit Lab, Megan Garcia, Victoria Higgins, Michael Xie

Industrial and Manufacturing Engineering

Executive Summary

Over a nine month period, the senior project team worked closely with the San Luis Obispo Children’s Museum to develop a new interactive exhibit for the museum’s Science, Technology, Engineering, and Mathematics (STEM) floor. The initial budget given for this project was $3,000. The museum’s requirements for a new exhibit were that it must be safe for young children to use, require minimal supervision, is interactive, has learning objectives, and is economically feasible and sustainable. The team chose to build an exhibit that would teach young children about simple circuitry and electronics.

First, extensive research of circuits, children’s …