Mechanical Engineering Commons^™

Workshop A - Implementing The "Design Your Process Of Becoming A World Class Engineering Student" Project, Steffen Peuker, Raymond B. Landis

Mechanical Engineering

Many students come into an engineering program lacking a strong commitment to stay in an engineering program and to graduate with an engineering degree. For students to accomplish the challenging goal of graduating in engineering requires a strong commitment, and behaviors and attitudes to follow through that commitment. To strengthen the commitment of the freshman engineering students an innovative project has been developed. The project challenges students to develop their process to become a "World-Class Engineering Student". Having freshman engineering students design their individually tailored learning process as part of a semester long project in the setting of a student …

Implementing Team Based Learning In Freshmen Engineering Courses, Steffen Peuker, Jennifer Peuker

Mechanical Engineering

Team Based Learning (TBL) is a specific pedagogical tool that emphasizes collaborative learning. Oftentimes TBL is confused with group activities and other active learning strategies involving student teams. TBL is distinct because it follows a prescribed sequence of individual work and group work, and includes immediate feedback as well as peer evaluation. TBL is widely used in medical, pharmacy and nursing schools and the use of TBL in engineering education is growing. The advantages of using TBL in the class room include: (1) students are held accountable for individual (pre-class) and group (in-class) work. (2) The responsibility for learning shifts …

Mechanical Design Of Pird (Principal Investigator Rack Drawer) For Sofia, Hari Prasad Shetty Mr., Murali Krishna Kandlagunta Mrs., John Miles Mr., Zaheer Ali Mr.

STAR Program Research Presentations

SOFIA, the world’s largest airborne observatory with 2.5-meter diameter infrared telescope is equipped with 7 instruments: EXES, FIFI-LS, FLITECAM, FORCAST, GREAT, HAWC, and HIPO. Flying at altitudes between 39,000 and 45,000 feet, SOFIA avoids 99% of the atmospheric water vapor, records and analyzes the infrared radiation from the cosmos. SOFIA is able to observe the occultation of stars by solar system objects. By determining the size, compositions, and atmospheric structures of these objects, SOFIA can help answer the questions on creation and evolution of the universe, formation of the stars and planets, and nature of black hole at the center …

Characterization Of The Drilling Via The Vibration Augmenter Of Rotary-Drills And Sound Signal Processing Of Impacted Pipe As A Potential Water Height Assessment Tool, Nicholas Morris

STAR Program Research Presentations

The focus of the internship has been on two topics: a) Characterize the drilling performance of a novel percussive augmenter – this drill was developed by the JPL’s Advanced Technologies Group and its performance was characterized; and b) Examine the feasibility of striking a pipe as a means of assessing the water height inside the pipe. The purpose of this investigation is to examine the possibility of using a simple method of applying impacts to a pipe wall and determining the water height from the sonic characteristic differences including damping, resonance frequencies, etc. Due to multiple variables that are relevant …

Finite Element Models Of The Knee & Hip Joints: Using Opensim To Predict Muscle Forces, Kevin S. Jones, Spencer D. Wangerin, Jeffrey D. Pyle, Stephen M. Klisch, Scott J. Hazelwood

STAR Program Research Presentations

Quantitative data of stresses and strains in the cartilage of the knee and hip joints are required to design prostheses and can be used to give accurate advice to patients with cartilage damage as to which activities should be avoided. Instrumented hip implants can only give the overall resultant force in the joint, not the stresses and strains throughout the cartilage. Finite Element (FE) models of the Knee and Hip are being constructed in order to obtain the stresses and strains in articular (of the joint) cartilage. Muscle forces and joint contact forces are required as inputs to these FE …

Material Characterization Of Nitinol Wires For The Design Of Actuation Systems, Sean P. Kennedy

Master's Theses

A series of tests were performed on nickel-titanium alloy wire, also known as nitinol, to determine the plausibility of designing an actuator using this wire as the method of actuation. These tests have been designed to fully characterize how the wire behaves under steady state and transient conditions allowing for a specific wire selection to be made given known actuator specifications which will result in an efficient design. The wire transient data can be used to design a controller which reduces the actuation time. The research done for the overall project covers a wide scope including wire hysteresis, nitinol transition …

Microphone-Based Pressure Diagnostics For Boundary Layer Transition, Spencer Everett Lillywhite

Master's Theses

An experimental investigation of the use low-cost microphones for unsteady total pressure measurement to detect transition from laminar to turbulent boundary layer flow has been conducted. Two small electret condenser microphones, the Knowles FG-23629 and the FG-23742, were used to measure the pressure fluctuations and considered for possible integration with an autonomous boundary layer measurement system. Procedures to determine the microphones’ maximum sound pressure levels and frequency response using an acoustic source provided by a speaker and a reference microphone. These studies showed that both microphones possess a very flat frequency response and that the max SPL of the FG-23629 …

Project Based Learning In Engineering Economics: Teaching Advanced Topics Using A Stock Price Prediction Model, Lizabeth Schlemer

Industrial and Manufacturing Engineering

A graduate level advanced engineering economics class taught at California Polytechnic State University, San Luis Obispo, includes a thorough review of time value of money, investment evaluation, inflation, risk and return, financing decisions, corporate investment strategies, risk analysis and decisions incorporating non-monetary considerations. Historically this course was taught using an advanced text where the topics were covered sequentially. A redesign of the course now includes the construction of a stock price prediction model for a company of the student’s choice. Through the model, the topics are covered and discussed in the context of the large model-building project. For instance, inflation …

Incorporating Active Learning Into A Thermal System Publications Lecture, Jennifer M. Peuker, Steffen Peuker

Mechanical Engineering

Many mechanical engineering departments offer a thermal system design (or similar) course for senior students. Some courses have a laboratory component, but many are a lecture only format. This paper demonstrates how active learning—through virtual labs, a semester long project, and in-class assignments—was incorporated into the lecture portion of a thermal system design course to enhance learning and provide the students a laboratory experience without a physical laboratory. These active learning ideas can also supplement the learning during lecture for those courses which have a designated laboratory time. Anecdotal evidence of the activities indicates that students were engaged and enjoyed …

Effect Of Multiple Choice Testing On Student Performance In An Introductory Engineering Course, Jennifer M. Peuker, Jennifer Mcferran Brock, Steffen Peuker

Mechanical Engineering

This study aims to compare student performance on introductory engineering statics material by comparing the exam scores of students who are given both multiple choice (MC) questions and constructed response (CR) questions to see whether the type of exam question makes a difference in student performance and understanding. Seventy-five students in an introductory engineering course did either a MC version or a CR version of each statics problem, resulting in MC answers and a control group of CR answers to each statics problem. The students were also polled for feedback regarding their preferences of test question format at the end …

Student Industry Cooperation For The Development Of Thermal System Design Teaching Laboratory Equipment, Steffen Peuker

Mechanical Engineering

In higher education, hands-on undergraduate education using state-of-the-art laboratory equipment is important to meet the quality standards expected in the engineering profession. However, the development of modern engineering laboratories is not only time consuming, but also budget constraints can hamper the development of needed laboratories for instructional purposes as Bidana and Billo state: "Development of state-of-the-art engineering laboratories is becoming an increasing problem in the University environment. Due to the greater variety and increased complexity of much state-of-the-art hardware and software, the cost and cycle time for development and startup of a modern engineering laboratory can be excessive. This, together …

Ramjet Combustion Chamber, Paul Cameron Stone

Aerospace Engineering

A ramjet combustion chamber is designed and some initial assembly fabrication and test completed as a component of a ramjet graduate project for California Polytechnic State University, San Luis Obispo Supersonic Wind Tunnel. The combustor design is driven by a theoretical model created by a Cal Poly graduate student, Harrison Sykes. Temperature, pressure, and fuel flow will be measured.

Exploring A High-Tech Approach To Subterranean Dwelling Environments For Commercial Implementation, Matthew Richard Gordon

Industrial and Manufacturing Engineering

People are always looking to experience something interesting and unique when on vacation. What could be more unique than staying in a hotel that is completely underground? While people have always been amazed at natural caves and other subterranean structures, the idea of spending the night in one of these is a somewhat untried area, although it could be quite the selling point. This being the case, the idea of a subterranean hotel is not so farfetched, however there are a number of issues that arise with this project. These issues include construction and selecting the proper site and building …

Cal Poly Chocolates, Jason Ferrel, Taylor Fitzpatrick

Industrial and Manufacturing Engineering

Our design for this project began with building a strong understanding of the current production process. A meeting with the manager, Anna Nakayama, provided a detailed overview of the entire process and outlined some areas of concern. In addition, she provided us with access to critical data such as standard operating procedures and inventory spreadsheets. From there, time studies were conducted for each of the 8 types of chocolate. These time studies helped identify three main issues facing Cal Poly Chocolates. The first issue is in the packaging area of production. The process is entirely manual and has become a …

Qualification Of A New Glass Bottle With E&J Gallo Winery, Danielle Leanne Medeiros

Industrial and Manufacturing Engineering

This paper will further examine the procedures involved in transitioning to a new bottle type made by Glass Company B, on a specific bottling line within E&J Gallo’s bottling facility. For this project Bottling Line X will require thorough testing as well as the creation of a changeover choreography plan. The testing procedure will follow a 3 phase process utilizing project management and statistical skills to ensure quality standards are upheld with the transition. Since Bottling Line X is not familiar with transitioning between bottle types, lean manufacturing techniques will be required to create a changeover document ensuring operators are …

Application Of Data Envelopment Analysis To Identify Undervalued Equities On The Dow Jones Industrial Average, Ryan L. Kotzebue

Industrial and Manufacturing Engineering

Two factors that drive investors to and away from the stock market are reward and risk, respectively. By using a stock selection strategy that is quantitative, investors may feel more comfortable and secure with their decisions. However, there lacks a quantitative strategy that can produce increased returns with lower risk by purchasing a small number of stocks. The objective of this project was to formulate a quantitative stock trading strategy that produced exceptional returns with low risk while also fulfilling additional requirements to benefit the common investor.

By using a linear programming based operations research technique known as data envelopment …

Facility Redesign At The Systech Corporation, Jacob J. Rucker

Industrial and Manufacturing Engineering

This senior project is a redesign of Systech’s manufacturing floor as they move to their new facility to be able to support the expected increase in customer demand. As of January 2013, Systech was working near full capacity, and because of their new product release, they expect the demand to outstrip the production capabilities of the current facility. Because of this, Systech is moving their final testing operations in San Diego to a larger building. During this transition, they have expressed interest in redesigning the current floor layout in order to maximize the productivity of their employees. To accomplish this, …

Wart Eliminator Project Report, Colton Story, Kyle Shipman

Industrial and Manufacturing Engineering

The Wart Eliminator is a product based on the theory of resonant frequency and its ability to devitalize pathogens with the use of electronic pulses. Using the resonant frequency of the wart’s pathogen, the device is operated by the user with two switches for power and a probe connected by a wire to the device for applying to the affected area of the user while running three minute cycles. The product is in the beginning stages with only a prototype made. The product needed a proper ergonomic design to be easily used by the user and a cost analysis to …

Simulating The Flow Of Students Through Cal Poly's Undergraduate Industrial Engineering Program For Policy Analysis, Alexander Clayton Weber

Industrial and Manufacturing Engineering

The purpose of this project is to analyze the flow of Industrial Engineering students at California Polytechnic University San Luis Obispo in order to measure various graduation metrics by use of a simulation. Currently, graduation rates are relatively low in comparison with the rest of the state of California and future growth and decreased budgets may threaten graduation rates for incoming students. This simulation will identify bottleneck classes [those that hold up students from graduating] and provide a basis for a sensitivity analysis in which different scenarios are constructed to determine their effects on graduation metrics. The simulation will offer …

Lunalight - Bringing Light To The Expanding World, Gabriela M. Igel, Daniel J. Patrick, Kimberley M. Smith

Materials Engineering

The LunaLight, a solar rechargeable light and cell phone charger, addresses the lack of access to electricity faced by 1.4 billion of the world’s population (International Finance Corporation). The LunaTech team has developed a product that is bright, simple, compact, versatile and competitive with existing products. Through a partnership with the non-profit organization One Million Lights, LunaTech has improved a previous team’s design to address user feedback, concerns of durability, and manufacturability.

The LunaLight design includes a 5 component plastic housing held together by 4 screws, a surface mounted PCB, a lithium-ion (Li-Ion) battery, one high-brightness LED, a solar panel, …

Application Of Systems Engineering And Project Management For Algae Photo Bioreactors, Andrew S. Balberchak

Industrial and Manufacturing Engineering

EXECUTIVE SUMMARY

Today there is much talk about different sources for biofuel to replace the decreasing supply of fossil fuels. Algae seem very promising with its abundance across the globe and relatively simple growing conditions. Lipids can be extracted from this organism which is then converted to biofuel. Although biofuel production from algae is not economically viable at this stage, researchers are suggesting using the by-products of algae for supplemental and healthcare use. If true, this could justify the economics of obtaining fuel from algae by creating more markets from various algae products.

Cal Poly State University’s Food Science and …

Convertible High Heel Design, Mathew Caspari, Tyler Shelton

Industrial and Manufacturing Engineering

Many women feel pain and discomfort when wearing high heels to certain events. This is a problem because it can lead to a variety of health issues. It would be beneficial and convenient if a woman could remove the heelpiece from her shoe while still wearing the same product. However, there is currently no popular high heels that can convert to a flat shoe on the market today. Our goal was to perform an in depth human factors analysis with regards to high heel use and formulate a solution to these problems. After reviewing literature, conducting a survey, and analyzing …

Thermal Characterization Of A System On Chip (Soc), James Gilstrap

Industrial and Manufacturing Engineering

Electronics are getting more and more advanced. Companies are designing their product to be more powerful, but at the same time they are designing them to be smaller and more user friendly. Heat becomes a major factor with the limited amount of surface area. The objective of this project is to measure the junction temperature of three system on chips (SoC) under various loading conditions and their time constant. The junction temperature was measured based on the diode’s I-V linear relationship. Both calibration and measurement of the junction temperature were conducted for three different SoC packages. The measurement results can …

Reason-To-Reuse: A Sustainable To-Go Food Storage Container System For Restaurants, Ryan Christopher Labuda

Industrial and Manufacturing Engineering

A food storage container (FSC), also known as a to-go box, is a very popular way for Americans to pick up food when in a rush and take it with them or store leftovers after dining. Some of the more popular materials that make up FSCs include Styrofoam, paper and plastic. These FSCs are meant for one time use and subsequently the majority end up as waste in their local regions. Reason-To-Reuse is a sustainable business that provides an alternative to the current model of disposable FSCs at restaurants by cutting down on waste. The objective of the Reason-To-Reuse project …

Design And Analysis Of A Materials Management System For Boeing Commercial Airplanes' (The Boeing Company) Metallic Raw Material Supply Chain With A Focus On Lead Time Manipulation And Corresponding Effects On Inventory And Cost, Henry Lu

Industrial and Manufacturing Engineering

The purpose of this project is to identify the costs associated with an aggregation strategy run by Boeing Commercial Airplanes. In order to identify these costs, a rudimentary replenishment system must be designed for the supply chain due to the fact that there is currently no such system in place. This replenishment system will be used to create a model (created in Excel) to calculate the total annual costs of the system. The model must allow changes to some of the important inputs such as mill performance measures and lead times and report the resulting changes in the total annual …

Companion Pass Program, Andrew Toney

Industrial and Manufacturing Engineering

At the end of each quarter the students of Cal Poly prepare to sign up for their classes for next quarter. This process is more difficult for seniors who must meet very specific requirements in order to graduate on time. Students can spend hours trying to find the “perfect schedule”, that one schedule that fits their personal schedule and their graduation requirements, while not over taxing themselves during that quarter by having too much class work. This Cal Poly explores the creation and implementation of an extra scheduling tool to address the weaknesses of the current scheduling system, PASS, and …

Bicycle Mounted Iphone 5 Case With Charging System, Patrick Goebel

Industrial and Manufacturing Engineering

This purpose of this project is to design and manufacture a bicycle handlebar mounted case that will house Apple’s iPhone 5 and a charging system that utilizes a charge from a generator hub in the front wheel of a bicycle. The charging system and software for this project will be developed by an Electrical Engineering Graduate student. The case and charging system must be a self-contained unit that is weather-proof and aesthetically pleasing. It must allow the user to use all of the features of the iPhone 5 under a wide range of speeds. It must be adjustable between portrait …

Analyzing The Costs Of Different Energy Storage Systems For California Polytechnic State University, Christian Royer

Industrial and Manufacturing Engineering

The goal of this project was to analyze the different ways to release energy from an energy storage device into the grid to save money. This project was worked in conjunction with a Master’s of Science student. An entire year of Cal Poly’s energy usage was examined and multiple trends were observed about when the maximum amount of energy was used. These trends looked at the time of day, the day of the week, and season to see what would be the best way to release energy into the grid to save money. There were two different batteries sizes examined …

The Decision Process Of Transitioning From A 3-Axis To A 4-Axis Or 5-Axis Mill Machine, Andrew Van Cleve, David Sherman

Industrial and Manufacturing Engineering

Companies are always looking for new ways to increase productivity and help the company save money. The way this is done is by researching new and more efficient ways to produce whatever it is the company is selling. Since there are always new technologies coming forward it can be difficult to distinguish which ones are viable and which ones are not. This paper looks at the decision of moving a company from a traditional 3-axis milling set-up to a 4-axis or 5-axis milling set-up. Through research and analysis this report will guide a company through the decision making process and …

Reducing Customer Wait Time And Improving Processes At Abc’S Atv Rentals, Thomas Allen Merrill Jr.

Industrial and Manufacturing Engineering

This project serves to explore the system bottlenecks of a small, family owned ATV rental company. The main objective is to reduce the average time a customer spends in the system, focusing on customer wait time as well as other areas that can be improved. This was done by collecting time studies and inputting the values into simulation software, which was run to represent the current system as well as various other possible scenarios encountered by rental companies. While creating the simulation, adaptive techniques were incorporated into the simulation. These techniques aim to increase the durability and reusability of the …