Mechanical Engineering Commons^™

Effect Of Flow Velocity And Geometry On The Signal From A Piezoelectric Flow Rate Sensor, Jad Gerges Aboud

Open Access Theses & Dissertations

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Jominy Hardenability Tester With In-Situ Heating, Luke Allen

Williams Honors College, Honors Research Projects

This project centers on building a Jominy Hardenability tester with In-Situ heating for the manufacturing lab at the University of Akron. A new process and setup will be designed using engineering concepts in order to make the testing more efficient and safer for the teaching and testing of metal hardness. The current Jominy testing setup has efficiency issues within the transfer of specimen from induction heater to testing rig. Our design will simplify the design by creating a test rig that removes the traveling aspect of the specimen which will limit the amount of premature cooling done and will be …

Ideal Lacrosse Stick, Josh Beck, Tyler Skoloda, Noah Reed, Stanley Dembosky

Williams Honors College, Honors Research Projects

This project is focused on the design of a new and innovative lacrosse stick. Our main points of focus will be the strength and durability of the head. As well as solving some of the problems that exist in existing equipment. These problems were identified by interviewing experienced players at the college level. Benefits would include a stronger head that is easier to use for a player on the field to do things like pass, catch, shoot, and field ground balls in an optimal manner. Normally players will have to purchase new heads every season as a result of warping …

Ultrahigh Strength And Plasticity In Laser Rapid Solidified Al–Si Nanoscale Eutectics, Huai-Hsun Lien, Jyoti Mazumder, Jian Wang, Amit Misra

Department of Mechanical and Materials Engineering: Faculty Publications

As-cast Al–20wt.% Si alloys were processed via laser rapid solidification (LRS) techniques to create eutectic microstructures with nanoscale interconnected, nanotwinned Si fibers. LRS morphologies exhibit higher flow stress, exceeding 800 MPa and uniform plastic deformation above 20% compared to as-cast alloy that fractures at strains below 8% at flow strength of approximately 200 MPa. The strengthening mechanisms of LRS morphologies are interpreted in terms of the interfacial constraints: increase in yield strength as well as strain hardening rate due to nanoscale confined slip in fibrous Al–Si eutectic, and load transfer and eventual plasticity in the nanoscale Si fibers.

Leidenfrost Droplet Microfluidics, Sidy Ndao, George Gogos, Dennis Alexander, Troy Anderson, Craig Zuhlke

Department of Mechanical and Materials Engineering: Faculty Publications

Systems and methods are described for propelling a liquid droplet in a Leidenforst state. A microfluidic device embodiment includes, but is not limited to, a solid structure having a patterned surface, the patterned surface including at least a first patterned region having a first Leidenfrost temperature with respect to a fluid, the first patterned region adjacent to the second patterned region, the first patterned region defining a path over which a droplet of the fluid is configured to travel in a Leidenfrost state.

Iron Pyrite Nanocrystals, Jinsong Huang, Baodong Mao, Christopher L. Exstrom

Department of Mechanical and Materials Engineering: Faculty Publications

An apparatus includes a nanocrystal. The nanocrystal includes a core including FeS2; and a coating including a ligand component capable of chemically interacting with both an iron atom and a sulfur atom on a surface of the core.

Colocalized Sensing And Intelligent Computing In Micro-Sensors, Mohammad H. Hasan, Ali Al-Ramini, Eihab Abdel-Rahman, Roozbeh Jafari, Fadi Alsaleem

Department of Mechanical and Materials Engineering: Faculty Publications

This work presents an approach to delay-based reservoir computing (RC) at the sensor level without input modulation. It employs a time-multiplexed bias to maintain transience while utilizing either an electrical signal or an environmental signal (such as acceleration) as an unmodulated input signal. The proposed approach enables RC carried out by sufficiently nonlinear sensory elements, as we demonstrate using a single electrostatically actuated microelectromechanical system (MEMS) device. The MEMS sensor can perform colocalized sensing and computing with fewer electronics than traditional RC elements at the RC input (such as analog- to-digital and digital-to-analog converters). The performance of the MEMS RC …

Microstructural Evolution Of Nanotwinned Al-Zr Alloy With Significant 9r Phase, N.A. Richter, Y.F. Zhang, D. Y. Xie, R. Su, Q. Li, S. Xue, T. Niu, J. Wang, H. Wang, Xinghang Zhang

Department of Mechanical and Materials Engineering: Faculty Publications

Aluminum (Al) alloys have a multitude of applications, notably in the automotive, aerospace and coating industries, yet they exhibit significantly lower mechanical strength than conventional steels. Nanotwins drastically improve mechanical strength while retaining ductility. However, the high SFE of Al largely prevents twinning. Here, we synthesize Al-Zr alloy films containing an abundance of incoherent twin boundaries and 9R phases. These alloys exhibit an extended solid solubility of Zr, retaining a columnar nanotwinned structure across all compositions. These films reach a hardness up to 4.2 GPa with 10 at% Zr and demonstrate the capacity for producing strong Al alloys with nanotwins.

Additive Manufacturing Of Engineered Material Systems For Energy Applications, Luis Angel Chavez

Open Access Theses & Dissertations

Despite increasing efforts to use renewable electricity generation techniques in the last couple of decades, the world is still heavily reliant on traditional power generation techniques. This creates the need to make such systems cheaper and less pollutant through improvements to their efficiency. Increasing the efficiency and reliability of energy conversion systems, specially those based on combustion processes has been of interest for many years. However, material limitations have brought these systems to a stagnant condition.

A novel approach to help increase the efficiency of such systems is to closely monitor their operating conditions and therefore be able to increase …

Nanothermomechanical And And Or Logic Gates, Ahmed Hamed, Sidy Ndao

Department of Mechanical and Materials Engineering: Faculty Publications

Today’s electronics cannot perform in harsh environments (e.g., elevated temperatures and ionizing radiation environments) found in many engineering applications. Based on the coupling between near-field thermal radiation and MEMS thermal actuation, we presented the design and modeling of NanoThermoMechanical AND, OR, and NOT logic gates as an alternative, and showed their ability to be combined into a full thermal adder to perform complex operations. in this work, we introduce the fabrication and characterization of the first ever documented Thermal AND and OR logic gates. Theresults show thermal logic operations can be achieved successfully through demonstrated and easy-to- manufacture nanothermoMechanical logic …

Electrospun Thymosin Beta-4 Loaded Plga/Pla Nanofiber/ Microfiber Hybrid Yarns For Tendon Tissue Engineering Application, Shaohua Wu, Rong Zhou, Fang Zhou, Philipp N. Streubel, Shaojuan Chen, Bin Duan

Department of Mechanical and Materials Engineering: Faculty Publications

Microfiber yarns (MY) have been widely employed to construct tendon tissue grafts. However, suboptimal ultrastructure and inappropriate environments for cell interactions limit their clinical application. Herein, we designed a modified electrospinning device to coat poly(lactic-co-glycolic acid) PLGA nanofibers onto polylactic acid (PLA) MY to generate PLGA/PLA hybrid yarns (HY), which had a well-aligned nanofibrous structure, resembling the ultrastructure of native tendon tissues and showed enhanced failure load compared to PLA MY. PLGA/PLA HY significantly improved the growth, proliferation, and tendon-specific gene expressions of human adipose derived mesenchymal stem cells (HADMSC) compared to PLA MY. Moreover, thymosin beta-4 (Tβ4) loaded PLGA/PLA …

Additive Manufacturing Of Magnesium Alloys, Rakeshkumar Karunakaran, Sam Ortgies, Ali Tamayol, Florin Bobaru, Michael P. Sealy

Department of Mechanical and Materials Engineering: Faculty Publications

Magnesium alloys are a promising new class of degradable biomaterials that have a similar stiffness to bone, which minimizes the harmful effects of stress shielding. Use of biodegradable magnesium implants eliminates the need for a second surgery for repair or removal. There is a growing interest to capitalize on additive manufacturing's unique design capabilities to advance the frontiers of medicine. However, magnesium alloys are difficult to 3D print due to the high chemical reactivity that poses a combustion risk. Furthermore, the low vaporization temperature of magnesium and common biocompatible alloying elements further increases the difficulty to print fully dense structures …

Passivation Of Defects In Perovskite Materials For Improved Solar Cell Efficiency And Stability, Jinsong Huang, Xiaopeng Zheng

Department of Mechanical and Materials Engineering: Faculty Publications

Semiconductor devices, and methods of forming the same, include a cathode layer, an anode layer, and an active layer disposed between the cathode layer and the anode layer, wherein the active layer includes a perovskite layer. A passivation layer is disposed directly on a surface of the active layer between the cathode layer and the active layer, the passivation layer including a layer of material that passivates both cationic and anionic defects in the surface of the active layer.

3d Printing Of Multilayered Scaffolds For Rotator Cuff Tendon Regeneration, Xiping Jiang, Shaohua Wu, Mitchell Kuss, Yunfan Kong, Wen Shi, Philipp N. Streubel, Tieshi Li, Bin Duan

Department of Mechanical and Materials Engineering: Faculty Publications

Repairing massive rotator cuff tendon defects remains a challenge due to the high retear rate after surgical intervention. 3D printing has emerged as a promising technique that enables the fabrication of engineered tissues with heterogeneous structures and mechanical properties, as well as controllable microenvironments for tendon regeneration. In this study, we developed a new strategy for rotator cuff tendon repair by combining a 3D printed scaffold of polylactic-co-glycolic acid (PLGA) with cell-laden collagen-fibrin hydrogels. We designed and fabricated two types of scaffolds: one featuring a separate layer-by-layer structure and another with a tri-layered structure as a whole. Uniaxial tensile tests …

Imparities Of Shear Avalanches Dynamic Evolution In A Metallic Glass, Yin Du, Qing Zhou, Qian Jia, Yidi Shi, Haifeng Wang, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

The imparities of shear avalanches dynamic evolution under nanoindentation originating from the soft regions and the stiff matrix were explored in a metallic glass by statistical and dynamic analysis. Upon the continuous indentation process, the dynamic state of the stiff matrix exhibits a transition from a chaotic behavior to a self-organized critical (SOC) behavior, whereas the soft regions are domi-nated by the SOC behavior throughout the indentation process. The mechanism was clarified by the evolution of the cut-off size of shear avalanches. These findings might advance our fundamental understanding of inhomogeneous deformation on microscale.

IMPACT STATEMENT The shear avalanches dynamic …

Foundry Sand Source Reduction Options: Life Cycle Assessment Evaluation, Samuel Ghormley, Robert Williams, Bruce Dvorak

Department of Mechanical and Materials Engineering: Faculty Publications

Foundries represent a significant part of the world’s economy and are a large consumer of energy and producer of solid waste. Sand-handling processes can use 5–10% of a foundry’s total energy. The goal of this research was to explore source reduction and waste minimization at a foundry, using both economic and Life Cycle Assessment (LCA) techniques to compare three secondary sand-reclamation options. LCA software modeled all sand processes at a mid-sized ferrous foundry in the USA. The LCA showed all secondary reclamation technologies, while more energy intensive at the foundry, lowered life cycle environmental impacts, including GHG emissions, ecotoxicity, and …

An Overview Of Additive Manufacturing Technologies—A Review To Technical Synthesis In Numerical Study Of Selective Laser Melting, Abbas Razavykia, Eugenio Brusa, Cristiana Delprete, Reza Yavari

Department of Mechanical and Materials Engineering: Faculty Publications

Additive Manufacturing (AM) processes enable their deployment in broad applications from aerospace to art, design, and architecture. Part quality and performance are the main concerns during AM processes execution that the achievement of adequate characteristics can be guaranteed, considering a wide range of influencing factors, such as process parameters, material, environment, measurement, and operators training. Investigating the effects of not only the influential AM processes variables but also their interactions and coupled impacts are essential to process optimization which requires huge efforts to be made. Therefore, numerical simulation can be an effective tool that facilities the evaluation of the AM …

Facile Production Of Large-Area Cell Arrays Using Surface-Assembled Microdroplets, Karla Perez-Toralla, Angel Olivera-Torres, Mark A. Rose, Amir Monemian Monemianesfahani, Keerthana Reddy, Ruiguo Yang, Stephen Morin

Department of Mechanical and Materials Engineering: Faculty Publications

Techniques that enable the spatial arrangement of living cells into defined patterns are broadly applicable to tissue engineering, drug screening, and cell–cell investigations. Achieving large-scale patterning with single-cell resolution while minimizing cell stress/damage is, however, technically challenging using existing methods. Here, a facile and highly scalable technique for the rational design of reconfigurable arrays of cells is reported. Specifically, microdroplets of cell suspensions are assembled using stretchable surface-chemical patterns which, following incubation, yield ordered arrays of cells. The microdroplets are generated using a microfluidic- based aerosol spray nozzle that enables control of the volume/size of the droplets delivered to the …

Characteristic Boundaries Associated With Three-Dimensional Twins In Hexagonal Metals, Shujuan Wang, Mingyu Gong, Rodney J. Mccabe, Laurent Capolungo, Jian Wang, Carlos N. Tomé

Department of Mechanical and Materials Engineering: Faculty Publications

Twinning is a critically important deformation mode in hexagonal close-packed metals. Twins are three-dimensional (3D) domains, whose growth is mediated by the motion of facets bounding the 3D twin domains and influences work hardening in metals. An understanding of twin transformations therefore necessitates that the atomic-scale structure and intrinsic mobilities of facets be known and characterized. The present work addresses the former point by systematically characterizing the boundary structures of 3D { ̄1012} twins in magnesium using high-resolution transmission electron microscopy (HRTEM). Eight characteristic facets associated with twin boundaries are reported, five of which have never been experimentally observed before. …

Fluid Mechanics Education Using Japanese Anime: Examples From “Castle In The Sky” By Hayao Miyazaki, Sangjin Ryu, Haipeng Zhang, Markeya S. Peteranetz, Tareq Daher

Department of Mechanical and Materials Engineering: Faculty Publications

Current K-12 and undergraduate student have grown up with constant exposure to visual popular culture (e.g., movies, TV programs, graphic novels, etc.). Because youth find pop culture references in the classroom to be engaging, many science and engineering instructors have shown that examples found in visual pop culture can be used to teach science and engineering concepts.1,2 One recent study on the efficay os using pop ulture for instruction found that high school studetns learning from graphic-novel styles comics acquired deeper understanding of complex subject matter and reported higher engagement with the instructional materials as compared to students learning from …

Rotating-Liquid-Based Hydrogel Bead Generator, Haipeng Zhang, Sangjin Ryu

Department of Mechanical and Materials Engineering: Faculty Publications

Hydrogel beads are widely used in various applications, but producing such beads often requires complicated devices. Instead, we propose an easy-to-adopt, cost effective, open source hydrogel bead generator. This generator consists of two modules. The first module rotates two immiscible liquids in rigid body motion: mineral oil as the continuous phase (CP) liquid on top, and a hydrogel cross-linking (CL) liquid at bottom. The second module injects a hydrogel pre-polymer solution as the dispersed phase (DP) liquid into the rotating CP liquid. As the DP liquid flows out of a syringe needle, its drops are pinched off by the shear …

Assistive Rehabilitation Elliptical System, Carl Nelson, Cale J. Stolle, Judith M. Burnfield, Thad W. Buster, Bernadette Mccrory

Department of Mechanical and Materials Engineering: Faculty Publications

An elliptical system is disclosed having a crank assembly configured to be adjusted in length to accommodate users having varying gaits. In some embodiments, the crank assembly includes a crank and an axle connection bracket that is slidably adjustable with respect to the crank. For example, the crank assembly can include a crank link having a longitudinal body, where the longitudinal body is connected to the crank at one end and includes a longitudinal slots slidably coupled with the axle connection bracket. The axle connection bracket is configured to slide through a plurality of positions along the longitudinal body. In …

Role Of Active Nanoliposomes In The Surface And Bulk Mechanical Properties Of Hybrid Hydrogels, R. Kadri, J. Bacharouch, K. Elkhoury, G. Ben Messaoud, C. Kahn, S. Desobry, M. Linder, Ali Tamayol, G. Francius, J.F. Mano, L. Sanchez-Gonzalez, E. Arab-Tehrany

Department of Mechanical and Materials Engineering: Faculty Publications

Nanoliposomes are widely used as delivery vehicles for active compounds. Nanoliposomes from rapeseed phospholipids were incorporated into interpenetrating polymer network hydrogels of gelatin methacryloyl and alginate. The multiscale physicochemical properties of the hydrogels are studied both on the surface and through the thickness of the 3D network. The obtained composite hydrogels exhibited strong mechanical properties and a highly porous surface. The blend ratio, as well as the concentration of nanoliposomes, affects the properties of the hydrogels. Nanofunctionalized hydrogels induced keratinocyte growth. These advantageous characteristics may open up many applications of the developed hydrogels in drug delivery and tissue engineering

Narrow Band Perovskite Single Crystal Photodetectors With Tunable Spectral Response, Jinsong Huang, Yanjun Fang

Department of Mechanical and Materials Engineering: Faculty Publications

Photoelectronic devices using perovskite single-crystal materials having a narrow spectral response, e.g., with a full-width-at-half-maximum response of less than about 20 nm, are provided. The response spectra are continuously (in frequency band) settable or tunable, e.g., from blue to red, by changing the halide composition and thus the band gap of the single crystals. The narrow-band response can be explained by the strong surface charge recombination of the excess carriers lose to the crystal surfaces generated by short wavelength light. The excess carriers generated by below-band gap excitation locate away from the surfaces and can be much more efficiently collect …

Crystallographic Orientation Dependence [email protected] Mechanical Responses Of Fecral Micropillars, Dongyue Xie, Binqiang Wei, Wenqian Wu, Jian Wang

Department of Mechanical and Materials Engineering: Faculty Publications

Iron-chromium-aluminum (FeCrAl) alloys are used in automobile exhaust gas purifying systems and nuclear reactors due to its superior high-temperature oxidation and excellent corrosion resistance. Single-phase FeCrAl alloys with a body centered cubic structure plastically deform through dislocation slips at room temperature. Here, we investigated the orientation dependence of mechanical responses of FeCrAl alloy through testing single-crystal and bi-crystal micropillars in a scanning electron microscopy at room temperature. Single-crystal micropillars were fabricated with specific orientations which favor the activity of single slip system or two slip systems or multiple slip systems. The strain hardening rate and flow strength increase with increasing …

Hydrogel Microphone, Li Tan, Yang Gao, Qin Zhou, Yongmei Chen

Department of Mechanical and Materials Engineering: Faculty Publications

A device includes a capacitive sensor having a hydrogel structure that includes a first surface and a second surface. A first electrode is provided at the first surface of the hydrogel structure, the first electrode including a network of conductive nanoparticles extending into the hydrogel structure. A second electrode is provided at the second surface of the hydrogel structure.

Low Velocity Impact Of Hybrid Stacked Steel Plates, H. Hadidi, R. Q. Feng, M. P. Sealy

Department of Mechanical and Materials Engineering: Faculty Publications

Designing and manufacturing high-strength, low-weight parts with enhanced impact resistance is highly sought after in the transportation industry. The most common methods to improve strength-to-weight ratios of impact targets is a composite material composition or a favorable geometric design. An alternative method to improve impact performance is functionally gradient mechanical properties in a single material by hybrid additive stacking. In this study, low-velocity impact tests were conducted on hybrid stacked 1070 steel plates where individual layers were subjected to shot peening (SP) to functionally grade mechanical properties. Hybrid additive stacking refers to secondarily processing preferential layers within a stacked build …

Challenges In Path Planning Of High Energy Density Beams For Additive Manufacturing, Karunakaran K. P, Seema Negi, Arun Nambolan, Yogesh Patil, Milan Pandya, Sajan Kapil, Dmitriy Trushnikov, Michael P. Sealy, Alain Bernard

Department of Mechanical and Materials Engineering: Faculty Publications

As there are no cutting forces in High Energy Density (HED) beams like lasers and Electron Beam (EB), their speeds are limited only by their positioning systems. On the other hand, as the entire matrix of the 3D printed part has to be addressed by the thin beam in multiple passes in multiple layers, they have to travel several kilometers in tiny motions. Therefore, the acceleration of the motion system becomes the limiting factor than velocity or precision. The authors have proposed an area-filling strategy for EB to fill the layer with optimal squares to exploit analog and hardware computing. …

Buckling Load Study On Pop Nut (Rivet) Using Finite Element Analysis, Saurabh Shankar Shegokar

Dissertations, Master's Theses and Master's Reports

This study highlights the material behavior in riveting operation that includes buckling load analysis using ABAQUS. Finite Element Analysis is used to find the buckling load vs. Displacement results and validated with the results obtained in physical testing of rivet (POP Nut). A mesh sensitivity study is performed using ABAQUS to understand the optimum mesh size for this analysis. An axisymmetric model with contact properties is created and simulated to reduce the simulation time using ABAQUS. The results obtained through Finite Element Analysis show a good resemblance with the testing results. Design changes were suggested to achieve better results that …

Dynamic Loading Experimentation And Surface Imaging Of Pressure Vessel Loadcell Fractures, Austin T. Sumner

Honors College Theses

Pressure vessels are very common pieces of equipment in industry and they are used for a variety of applications. It is standard in industry to rest pressure vessels on load cells. For some special cases, the pressure vessels are rested on load cells instead of solid foundation. Pressure vessels and their loadcells are generally designed for static environmental conditions and loading and tend to experience adverse effects when exposed to dynamic environments, such as hurricanes and earthquakes. These adverse-loading conditions cause vibrations and asymmetrical loading on the load cells, which can concurrently cause unexpected failure. This research investigates the effects …