Mechanical Engineering Commons^™

Usa Boccia Ball Ramp For Athletes With Quadriplegia, Alissa A. Koukourikos, Matthew Lee, Nathan Bernards

Mechanical Engineering

In this report, the design process in creating an assistive device for Boccia Classification 3 (BC3) players is outlined. The initial research steps, including research into the rules of the game, capabilities of the players, and existing products is documented to show where ideas for the product stemmed from. This transitions into requirements that the sponsor requested, and preliminary designs and ideas for the product. Finally, this report explains the details of the final design, which has been analyzed for safety, ease of use, and ability to function under different conditions. The processes of manufacturing and testing will also be …

Investigation On Ti6al4v-V-Cr-Fe-Ss316 Multi-Layers Metallic Structure Fabricated By Laser 3d Printing, Wei Li, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Joining titanium alloy and stainless steel is becoming an urgent need since their outstanding mechanical properties can be utilized integratedly. However, direct fusion joining of Ti6Al4V to SS316 can cause brittle Ti-Fe intermetallics which compromise join bonds’ mechanical properties. In this research, Laser 3D Printing was applied to explore a new Ti6Al4V to SS316 multi-metallic structure. A novel filler transition route was introduced (Ti6Al4V → V → Cr → Fe → SS316) to avoid the Ti-Fe intermetallics. Two experimental cases were performed for comparison to evaluate this novel route’s effect. In the first case, SS316 layer was directly deposited on …

Optical Flow Method For Blood Flow Velocimetry Based On Digital X-Ray Subtraction Angiography: A Brief Review, Zifeng Yang

Mechanical and Materials Engineering Faculty Publications

Detailed blood flow information has been recognized as the key information for diagnosis of vascular diseases, such as vascular stenosis and aneurysms. Optical flow method (OFM) is an emergent technique as a tool to analyze the digital x-ray subtraction angiographic images of blood vessels to obtain the detailed blood flow distribution in vascular systems. A brief review isconstructed to discuss the status, applicability, accuracy and future direction of the optical flow technique in the physical study of vascular flow.

Design, Analysis, And Application Of A Cellular Material/Structure Model For Metal Based Additive Manufacturing Process., Shanshan Zhang

Electronic Theses and Dissertations

Powder bed fusion additive manufacturing (PBF-AM) has been broadly utilized to fabricate lightweight cellular structures, which have promising potentials in many engineering applications such as biomedical prosthesis, aerospace, and architectural structures due to their high performance-to-weight ratios and unique property tailorabilities. To date, there is still a lack of adequate understanding of how the cellular materials are influenced by both the geometry designs and process parameters, which significantly hinders the effective design of cellular structures fabricated by PBF-AM for critical applications. This study aims to demonstrate a cellular structure design methodology that integrates geometrical design and process-material property designs. Utilizing …

Material Properties Design Using Simulations And Experiments For Powder Injection Molding Of Lead Zirconate Titanate (Pzt)., Bhushan Pramod Bandiwadekar

Electronic Theses and Dissertations

Powder injection molding (PIM) process simulations can be performed to minimize the number of injection molding experiments by estimating material properties necessary for PIM simulations. In current work, lead zirconate titanate (PZT) powder-polymer binder feedstock was compounded for 45 vol. % and 52 vol. % solids loading. PIM experiments on designed micro-pillar array geometry were performed using 52 vol. % PZT. Using PIM experiments results as basis, PIM simulations were performed on designed micro-pillar array geometries to understand the effectiveness of PIM simulations with the use of estimated feedstock properties in predicting molding behavior that have micro-features. Additionally, PIM simulations …

Blanking Clearance And Punch Velocity Effects On The Sheared Edge Characteristic In Micro-Blanking Of Commercially Pure Copper Sheet, Didin Zakariya Lubis, Ichsan Ristiawan

Journal of Mechanical Engineering Science and Technology (JMEST)

This study aims to identify the influences between clearance and punch velocity on the part edge quality of blanked parts. Experiments have been conducted using material copper, punch-die clearance and punch velocity variations. In order to determine the reachable punch-die clearance and punch velocity required for blanking. The quality of the part-edge characteristics shows that higher punch velocity and decreases clearance value can improve the part-edge quality, resulting in smaller burr height and rollover, and a larger shear zone. Furthermore, it could be observed that the part-edge quality improvement when blanking with high punch velocity is much more distinct for …

Formula Of Moulding Sand, Bentonite And Portland Cement To Improve The Quality Of Al-Si Cast Alloy, Andoko Andoko, Poppy Puspitasari, Avita Ayu Permanasari, Didin Zakaria Lubis

Journal of Mechanical Engineering Science and Technology (JMEST)

A binder is any material used to strengthen the bonding of moulding sand grains. The primary function of the binder is to hold the moulding sand and other materialstogether to produce high-quality casts. In this study, there were four binder compositions being tested, i.e. 5% bentonite + 5% Portland cement, 4% bentonite + 6% Portland cement, 6% bentonite + 4% Portland cement, and 7% bentonite + 3% Portland cement. Each specimen was measured for its compressive strength, shear strength, tensile strength and permeability. The highest compressive strength was obtained fromthe specimen composed of 6% bentonite+ 4% Portland cement. The highest …

Modeling Of Antenna For Deep Target Hydrocarbon Exploration, Nadeem Nasir, Noorhana Yahya, Hasnah Mohd Zaid, Afza Shafie, Norhisham Hamid

Journal of Mechanical Engineering Science and Technology (JMEST)

Nowadays control source electromagnetic method is used for offshore hydrocarbon exploration. Hydrocarbon detection in sea bed logging (SBL) is a very challenging task for deep target hydrocarbon reservoir. Response of electromagnetic (EM) field from marine environment is very low and it is very difficult to predict deep target reservoir below 2km from the sea floor. This work premise deals with modeling of new antenna for deep water deep target hydrocarbon exploration. Conventional and new EM antennas at 0.125Hz frequency are used in modeling for the detection of deep target hydrocarbon reservoir. The proposed area of the seabed model (40km ´ …

Properties Of Brass Under Different Pouring Temperatures In Sand Casting Process, Poppy Puspitasari, Avita Ayu Permanasari, Andoko Andoko, Bayu Angga Pratama

Journal of Mechanical Engineering Science and Technology (JMEST)

This study aimed to determine the toughness of casts produced by the sand casting process at various temperatures against brass, and to investigate the structure contained in the cast madeusing abrass metal mould. This study was experimental research that observed the results of a treatment applied to a specimen group. This pre-experimental study usedthe one-shot case study model in which a group of samples was given treatment. The results showed that the specimen poured at 900°C exhibiteda microstructure consisting ofgood Cu-Zn content, while that at 700°Chad the least Cu content. It indicates that the higher the temperature used for metal …

Development Of A Ferrite-Based Electromagnetic Wave Detector, Muhammad Hanis Bin Zakariah, Poppy Puspitasari, Nur Azliza Ahmad

Journal of Mechanical Engineering Science and Technology (JMEST)

Direct detection of hydrocarbon by an active source using electromagnetic (EM) wave termed Sea Bed Logging (SBL) has shown very promising results. However, currently available electromagnetic wave technology has a number of challenges including sensitivity and lapsed time. Our initial response to this issue is to develop a ferrite-based EM wave detector for Sea Bed Logging (SBL). Ferrite bar and copper rings in various diameters were used as detector 1 (D1). For Detector 2 (D2), toroid added with copper wires in different lengths at the centre of it were used. The first experiment is to determine the inductance and resistance …

Thermogravimetric And Kinetic Analysis Of Cassava Starch Based Bioplastic, Nanang Eko Wahyuningtiyas, Heru Suryanto, Eddy Rudiyanto, Sukarni Sukarni, Poppy Puspitasari

Journal of Mechanical Engineering Science and Technology (JMEST)

Cassava starch based bioplasticfor packaging application has great potency because of the various starchproducing plants in Indonesia.Bioplasticcan contribute to reduce the dependence on fossil fuels andpetroleumthat can solve the environmentalproblem.Thepurpose of this research is to find out the thermal decomposition and the activation energy of cassava starch based bioplastic. The methods weresynthesis bioplastic with cassava starch as main component and glycerol as plasticizer. The thermogravimetry analysis was conducted to obtain the decomposition process mechanism of bioplastic and the heating valueof bioplasticwas measured using theadiabatic bomb calorimetric. Data analysis was conducted using a fitting model approach with an acikalin method to …

Compositional And Structural Evolution During Ball Milling Of Ti-Based Metallic Glass Powder, Yanuar Rohmat Aji Pradana

Journal of Mechanical Engineering Science and Technology (JMEST)

Ti42Zr40Ta3Si7.5Sn7.5metallic glass powder prepared for subsequent consolidation by hot pressing were produced by high energy ball milling from amorphous ribbon and both of the compositional and structural evolution on milled powders were studied using XRD and DSC analyses. By using WC vial and balls, the abrasion of milling media occurred causing WC contamination on < 105 µm milled powder after 2 cycles of milling. Based on DSC analysis, the contamination clearly reduced theΔTxof the alloy up to 48%. On the other hand, the contamination were overcome after milling using SS vial and balls, proved by no crystal peak observed on XRD pattern of all milling cycle levels. However, the thermal stability was noticed to be decreased implying the presence of nanocrystals on the amorphous powder after ball milling and the nanocrystal amount tend to be higher when more milling cycles were applied.

Evolution Of The Pore Size Distribution In Sheared Binary Glasses, Nikolai V. Priezjev, Maxim A. Makeev

Mechanical and Materials Engineering Faculty Publications

Molecular dynamics simulations are carried out to investigate mechanical properties and porous structure of binary glasses subjected to steady shear. The model vitreous systems were prepared via thermal quench at constant volume to a temperature well below the glass transition. The quiescent samples are characterized by a relatively narrow pore size distribution whose mean size is larger at lower glass densities. We find that in the linear regime of deformation, the shear modulus is a strong function of porosity, and the individual pores become slightly stretched while their structural topology remains unaffected. By contrast, with further increasing strain, the shear …

Investigating Scalable Manufacturing Of High-Conductivity Wires And Coatings From Ultra-Long Carbon Nanotubes, Pouria Khanbolouki

Mechanical Engineering ETDs

Carbon nanotubes (CNTs) are a promising candidate for next generation of electrical wirings and electromagnetic interference (EMI) shielding materials due to their exceptional mechanical and electrical properties. Wires and coatings from ultralong nanotubes that are highly crystalline, well-aligned and densely packed can achieve this goal. High-performance CNT conductors will be relatively lightweight and resistant to harsh conditions and therefore can potentially replace current conductors in many industries including aerospace, automotive, gas and oil.

This thesis investigates a new manufacturing approach, based on conventional solution coating and wire drawing methods, to fabricate high conductivity wires and coatings from ultra-long carbon nanotubes. …

Friction Stir Welding Manufacturing Advancement By On-Line High Temperature Phased Array Ultrasonic Testing And Correlation Of Process Parameters To Joint Quality, Daniel James Huggett

LSU Doctoral Dissertations

Welding, a manufacturing process for joining, is widely employed in aerospace, aeronautical, maritime, nuclear, and automotive industries. Optimizing these techniques are paramount to continue the development of technologically advanced structures and vehicles. In this work, the manufacturing technique of friction stir welding (FSW) with aluminum alloy (AA) 2219-T87 is investigated to improve understanding of the process and advance manufacturing efficiency. AAs are widely employed in aerospace applications due to their notable strength and ductility. The extension of good strength and ductility to cryogenic temperatures make AAs suitable for rocket oxidizer and fuel tankage. AA-2219, a descendent of the original duralumin …

Note On The Rate And Energy Efficiency Limits For Additive Manufacturing, Timothy Gutowski, Sheng Jiang, Daniel Cooper, Gero Corman, Michael Hausmann, Jan-Anders Manson, Timo Schudeleit, Konrad Wegener, Matias Sabelle, Jorge Ramos-Grez, Dusan P. Sekulic

Mechanical Engineering Faculty Publications

We review the process rates and energy intensities of various additive processing technologies and focus on recent progress in improving these metrics for laser powder bed fusion processing of metals, and filament and pellet extrusion processing of polymers and composites. Over the last decade, observed progress in raw build rates has been quite substantial, with laser metal processes improving by about 1 order of magnitude, and polymer extrusion processes by more than 2 orders of magnitude. We develop simple heat transfer models that explain these improvements, point to other possible strategies for improvement, and highlight rate limits. We observe a …

Orientation Dependent Compression Behavior Of Co35Ni35Al30 Single Crystals, Peizhen Li, Haluk E. Karaca, Yury I. Chumlyakov

Mechanical Engineering Faculty Publications

The shape memory effect (SME) and superelasticity (SE) behavior of homogenized Co₃₅Ni₃₅Al₃₀ single crystals were systematically characterized along the [100], [110] and [111] orientations under compression. The shape memory behavior of CoNiAl was found to be highly orientation and stress/temperature dependent. Maximum compressive recoverable strains were 3.98 % in [110], 3 % in [100] and 0.30 % in [111] orientations, respectively. The Co₃₅Ni₃₅Al₃₀ demonstrated a very high superelastic temperature window of more than 350 °C along the [100] and [110] orientations. Moreover, two-way shape memory effect with very low thermal …

Optimization Of The Hot Embossing Parameters And Sintering Characterization For Alumina/Berea Sandstone Sintering, Justin F. Robbins

LSU Master's Theses

The purpose of this study is to investigate the process of hot embossing on alumina based ceramics as a cost-efficient procedure for manufacturing microfluidic testing components. Alumina ceramics were used as an exploratory phase for the final objective of the project, manufacturing of Berea sandstone based ceramic samples. Previous research has shown potential in using hot embossing on Alumina based ceramics; however, complications with extrusion and micro-structure quality were observed. For this reason, the research performed aimed to produce Berea Sandstone based components by first improving upon the embossing quality of alumina ceramics.

The thesis first investigates changes in the …

The Subject Librarian Newsletter, Engineering And Computer Science, Fall 2017, Buenaventura "Ven" Basco

Libraries' Newsletters

No abstract provided.

Fabricating Zirconia Components With Organic Support Material By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Andrew Scherff, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is an extrusion-based additive manufacturing process recently developed for fabricating dense, functional ceramic components. This paper presents a further development of this process and focuses on fabricating 3 mol% yttria-stabilized zirconia (3YSZ) components that cannot be fabricated without using support structures. The 3YSZ paste is deposited through the main nozzle, and a polycaprolactone (PCL) pellet feedstock is melted and deposited through an auxiliary nozzle to build support structures. After a green part is printed and dried, the support structures are removed by heating the part to ~70°C to melt the PCL. The part is then sintered …

Design And Fabrication Of Functionally Graded Material From Ti To Γ-Tial By Laser Metal Deposition, Xueyang Chen, Lei Yan, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

Functionally graded material (FGM) is one kind of advanced material characterized by a gradual change in properties as the position varies. The spatial variation of compositional and microstructure over volume is aimed to control corresponding functional properties. In this research, when 100% γ-TiAl was directly deposited on pure Ti substrate, cracks were formed within the γ-TiAl layer. Then a six-layer crack-free functionally graded material of Ti/TiAl was designed and fabricated by laser metal deposition (LMD) method, with composition changing from pure Ti on one side to 100% γ-TiAl on the other side. The fabricated FGM was characterized for material properties …

Influence Of Gage Length On Miniature Tensile Characterization Of Powder Bed Fabricated 304l Stainless Steel, Sreekar Karnati, Jack L. Hoerchler, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Miniature tensile specimens with varying aspect ratios were fabricated from 304L stainless steel (SS) made using powder bed additive manufacturing (AM) process. The tensile characteristics measured from these specimens were analyzed to assess the impact of gage length. The study found no impact upon varying gage length on yield and ultimate strength measurements. However, a significant impact was observed on strain measurements. This data was also used to perform Weibull statistics to estimate the stochastic performance of the material. Fractography was performed to visually identify the types of flaws. A comparative study with specimens fabricated from cold rolled annealed 304 …

Characterization Of Heat-Affected Powder Generated During Selective Laser Melting Of 304l Stainless Steel Powder, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The selective laser melting (SLM) process is an Additive Manufacturing (AM) technique that uses a laser to fuse successive layers of powder into near fully dense components. Due to the large energy input from the laser during processing, vaporization and instabilities in the melt pool occur causing the formation of condensate and laser spatter, collectively known as heat-affected powder. Since heat-affected powder settles into the powder bed, the properties of the unconsolidated powder may be altered compromising its reusability. In this study, characterization of 304L heat-affected powder was performed through particle size distribution measurements, x-ray diffraction, metallography, energy-dispersive spectroscopy mapping, …

A Two-Dimensional Simulation Of Grain Structure Growth Within Substrate And Fusion Zone During Direct Metal Deposition, Jingwei Zhang, Wei Li, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, a predictive model based on a cellular automaton (CA)-finite element (FE) method has been developed to simulate thermal history and microstructure evolution during metal solidification for a laser-based additive manufacturing process. The macroscopic FE calculation that is validated by thermocouple experiment is designed to update the temperature field and a high cooling rate. A cellular automata-finite element (CAFE) method is developed to describe grain growth in the fusion zone. In the mesoscopic CA model, heterogeneous nucleation sites, grain growth orientation and rate, epitaxial growth, remelting of preexisting grains, metal addition, grain competitive growth, and columnar to equiaxed …

Mechanical Properties Of 304l Parts Made By Laser-Foil-Printing Technology, Chia-Hung Hung, Yiyu Shen, Ming-Chuan Leu, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser-Foil-Printing (LFP) is a novel laminated object manufacturing process for metal additive manufacturing. It fabricates three-dimensional metal parts by using a dual-laser system to weld and cut metal foils layer by layer. A main advantage of LFP is the higher cooling rate compared to powder-based laser additive manufacturing processes due to the thermal conductivity difference between foil and powder. This study focuses on the mechanical properties of 304L stainless steel parts built by the LFP process. The experimental results indicate that the yield strength and ultimate tensile strength of LFP fabricated 304L SS parts are higher by 9% and 8% …

Aluminum Matrix Syntactic Foam Fabricated With Additive Manufacturing, M. Spratt, Joseph William Newkirk, K. Chandrashekhara

Materials Science and Engineering Faculty Research & Creative Works

Syntactic foams are lightweight structural composites with hollow reinforcing particles embedded in a soft matrix. These materials have applications in transportation, packaging, and armor due to properties such as relatively high specific stiffness, acoustic dampening, and impact absorption. Aluminum matrices are the most widely studied of metal matrix syntactic foams, but there is little to no research in regards to processing the foams with additive manufacturing. It is theorized that the fast cooling rates and limited kinetic energy input of additive could reduce two issues commonly associated with processing syntactic foams: microsphere flotation in the melt and microsphere fracture during …

Effects Of Area Fraction And Part Spacing On Degradation Of 304l Stainless Steel Powder In Selective Laser Melting, Cairlin S. Kriewall, Austin T. Sutton, Sreekar Karnati, Joseph William Newkirk, Ming-Chuan Leu

Materials Science and Engineering Faculty Research & Creative Works

In selective laser melting (SLM) systems, a large portion of powder remains unconsolidated and therefore recycling powder could make SLM more economical. Currently, a lack of literature exists specifically targeted at studying the reusability of powder. Furthermore, the definition of powder reusability is complex since powder degradation depends on many factors. The goal of the current research is to investigate the effects of area fraction and part spacing on the degradation of 304L powder in SLM. An experimental study was conducted where various area fractions and part distances were chosen and powder characterization techniques for determination of particle size distributions, …

Bonding Of 304l Stainless Steel To Cast Iron By Selective Laser Melting, Baily Thomas, Austin T. Sutton, Ming-Chuan Leu, Nikhil Doiphode

Mechanical and Aerospace Engineering Faculty Research & Creative Works

While cast iron is widely used in industry, a major limitation is the weldability of a dissimilar material onto cast iron due to hot cracking as a result of lack of ductility from graphite flakes. Consequently, a significant amount of preheat is often employed to reduce the cooling rate in the fusion zone, which, however, may lead to distortion of the welded parts. A potential remedy could be the Selective Laser Melting (SLM) process, where only small melt pools are created and thus the overall energy input is reduced. The present paper describes an investigation of the SLM process to …

Building Zr-Based Metallic Glass Part On Ti-6al-4v Substrate By Laser-Foil-Printing Additive Manufacturing, Yingqi Li, Yiyu Shen, Ming-Chuan Leu, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Through using Zr intermediate layers, Zr_52.5Ti₅Al₁₀Ni_14.6Cu_17.9 metallic glass (MG) parts are successfully built on Ti-6Al-4V substrates by laser-foil-printing (LFP) additive manufacturing technology in which MG foils are laser welded layer-by-layer onto the substrate. The printed MG part is free of porosity, cracking and crystallization; additionally, its glass transition temperature, crystallization temperature, micro-hardness, and tensile strength are very similar to the original MG material. The Zr intermediate layers are aimed at preventing direct interaction between the first layer of MG foil and the Ti substrate; otherwise, the welded MG foils would peel …

Investigation Of Build Strategies For A Hybrid Manufacturing Process Progress On Ti-6al-4v, Lei Yan, Leon Hill, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The various processing parameters of a hybrid manufacturing process, including deposition and machining, is being investigated with a Design of Experiment (DoE). The intent was to explore the effect of different build strategies on the final part’s Vickers hardness, tensile test, fatigue life, and microstructure. From this experiment, the processing parameters can be linked to various mechanical properties. This will lead to the ability to create a combination of deposition and machining parameters, which will result in improved mechanical properties.