Mechanical Engineering Commons^™

New Design Of Aluminum 6061 Welding Joining Using Friction Stir Welding Method, Widia Setiawan, Nugroho Santoso, Surojo Surojo

Journal of Mechanical Engineering Science and Technology (JMEST)

Parallel, lap, corner, and T joints are commonly used in fusion welding and solid welding. Other joints made are lap and butt joint. This study aims to evaluate a new design of fitting model single U and double U for friction stirr welding of Aluminum. Aluminum sheet 6061with a thickness of 10 mm, will be cut to a length of 150 mm and a width of 100 mm, then a locking groove will be made with an inner size of 5 mm and a length of 150 mm The flow is used to be paired in the FSW process. This …

Tool Life Prediction Of Ti [C,N] Mixed Alumina Ceramic Cutting Tool Using Gradient Descent Algorithm On Machining Martensitic Stainless Steel, Joseph Daniel S, Senthil Kumar A

Journal of Mechanical Engineering Science and Technology (JMEST)

In automated manufacturing systems, most of the manufacturing processes, including machining, are automated. Automatic tool change is one of the important parameters for reducing manufacturing lead time. Machining studies on Martensitic Stainless Steel was conducted using Ti[C,N] mixed alumina ceramic cutting tool. Tool life was evaluated using flank wear criterion. The tool life obtained from experimental machining process was taken as training dataset and test dataset for machine learning. Tool life model was developed using Gradient Descent Algorithm. The accuracy of the machine learning model was tested using the test data, and 99.83% accuracy was obtained.

Moisture Reduction Of Honey In Dehumidification And Evaporation Processes, Anang Lastriyanto, Sasongko Aji Wibowo, Erwan Erwan, Firman Jaya, Jati Batoro, Dewi Masyithoh, J.S.A Lamerkabel

Journal of Mechanical Engineering Science and Technology (JMEST)

The high water content of honey can lead to fermentation and accelerate the deterioration of honey. One way to prevent fermentation in honey is to reduce the water content of honey. There are several ways to reduce the water content of honey, namely through a dehumidifier and evaporation. This study aimed to examine the relationship of reduced water content towards time in between dehumidifier and evaporation processes. The research method uses an exponential equation model to determine the value of the constant (K). The constant value (K) is used to predict the rate of reduction in moisture content between the …

Sustainable Drug Release From Polycaprolactone Coated Chitin‑Lignin Gel Fibrous Scaffolds, Turdimuhammad Abdullah, Kalamegam Gauthaman, Azadeh Mostafavi, Ahmed Alshahrie, Numan Salah, Pierfrancesco Morganti, Angelo Chianese, Ali Tamayol, Adnan Memic

Department of Mechanical and Materials Engineering: Faculty Publications

Non-healing wounds have placed an enormous stress on both patients and healthcare systems worldwide. Severe complications induced by these wounds can lead to limb amputation or even death and urgently require more effective treatments. Electrospun scaffolds have great potential for improving wound healing treatments by providing controlled drug delivery. Previously, we developed fibrous scaffolds from complex carbohydrate polymers [i.e. chitin-lignin (CL) gels]. However, their application was limited by solubility and undesirable burst drug release. Here, a coaxial electrospinning is applied to encapsulate the CL gels with polycaprolactone (PCL). Presence of a PCL shell layer thus provides longer shelf-life for the …

Centrifugal Microfluidic Platform For Solid-Phase-Extraction (Spe) And Fluorescence Detection Applications, Yong Zhang

LSU Doctoral Dissertations

Solid phase extraction (SPE) is a widely used method to separate and concentrate the target molecules in liquid mixture. Traditional SPE has to be conducted in the laboratory with professional equipment and skilled operators. The microfluidic and 3D printing technology have opened up the opportunity in developing miniaturized automatic instruments. The main contribution of this research is to integrate the SPE process on a novel centrifugal platform. Various valves are applied on the platform to help control the aqueous sample and reagents in the cartridge.

First, a centrifugal microfluidic platform was built for automatically detecting trace oil pollution in water. …

Nonlinear Controller For Nonlinear Wave Energy Converters, David G. Wilson, Giorgio Bacelli, Rush D. Robinett Iii, Ossama Abdelkhalik

Michigan Tech Patents

The present invention is directed to a nonlinear controller for nonlinear wave energy converters (WECs). As an example of the invention, a nonlinear dynamic model is developed for a geometrically right-circular cylinder WEC design for the heave-only motion, or a single degree-of-freedom (DOF). The linear stiffness term is replaced by a nonlinear cubic hardening spring term to demonstrate the performance of a nonlinear WEC as compared to an optimized linear WEC. By exploiting the nonlinear physics in the nonlinear controller, equivalent power and energy capture, as well as simplified operational performance is observed for the nonlinear cubic hardening spring controller …

Advances In The Application Of Biomimetic Surface Engineering In The Oil And Gas Industry, Yanbao Guo, Zheng Zhang, Siwei Zhang

Friction

Friction is widespread in almost every field in the oil and gas industry, and it is accompanied by huge energy losses and potential safety hazards. To deal with a series of questions in this regard, biomimetic surfaces have been developed over the past decades to significantly reduce economic losses. Presently, biomimetic surface engineering on different scales has been successfully introduced into related fields of the oil and gas industry, such as drill bits and the inner surfaces of pipes. In this review, we focused on the most recent and promising efforts reported toward the application of a biomimetic surface in …

Rubber Plunger Surface Texturing For Friction Reduction In Medical Syringes, Haytam Kasem, Harel Shriki, Lihi Ganon, Michael Mizrahi, Kareem Abd-Rbo, Abraham J. Domb

Friction

Friction is a genuine issue in the use of many medical devices involving rubbery materials such as plungers in medical syringes. This paper presents a new direction for the reduction of friction in medical syringes based on surface texturing of the rubber plunger. The specimens were prepared by casting poly(vinylsiloxane) (PVS) rubber into a pre-fabricated negative template obtained by 3D printing. Friction tests were performed on a home-made test-rig. It was clearly shown that friction resistance can be considerably manipulated when using textured plungers.

Erosive Wear Properties Of Za-27 Alloy-Based Nanocomposites: Influence Of Type, Amount, And Size Of Nanoparticle Reinforcements, Aleksandar Vencl, Ilija Bobić, Biljana Bobić, Kristina Jakimovska, Petr Svoboda, Mara Kandeva

Friction

Metal matrix nanocomposites (MMnCs) comprise a metal matrix filled with nanosized reinforcements with physical and mechanical properties that are very different from those of the matrix. In ZA-27 alloy-based nanocomposites, the metal matrix provides ductility and toughness, while usually used ceramic reinforcements give high strength and hardness. Tested ZA-27 alloy-based nanocomposites, reinforced with different types (SiC and Al2O3), amounts (0.2 wt.%, 0.3 wt.%, and 0.5 wt.%) and sizes (25 nm, 50 nm, and 100 nm) of nanoparticles were produced through the compocasting process with mechanical alloying pre-processing (ball milling). It was previously shown that the presence of nanoparticles in ZA-27 …

Friction And Wear Behaviors Of Mos2-Multi-Walled-Carbon-Nanotube Hybrid Reinforced Polyurethane Composite Coating, Zhaozhu Zhang, Mingming Yang, Junya Yuan, Fang Guo, Xuehu Men

Friction

MoS2-multi-walled-carbon-nanotube (MWCNT) hybrids containing two-dimensional MoS2 and one-dimensional MWCNTs were synthesized through a one-step hydrothermal reaction. X-ray-diffraction and transmission-electron-microscopy results demonstrated that MoS2 nanosheets were successfully synthesized, and uniformly anchored on the MWCNTs' surfaces. Furthermore, the effects of the MoS2-MWCNT hybrids on the tribological performances of polyurethane composite coatings were investigated using a UMT-2MT tribo-tester. Friction and wear test results revealed that the friction coefficient and wear rate of a 3 wt% MoS2-MWCNT-1 filled polyurethane composite coating were reduced by 25.6% and 65.5%, respectively. The outstanding tribological performance of the MoS2-MWCNT-1 reinforced polyurethane composite coating was attributed to the excellent …

Sliding Friction Of Shale Rock On Dry Quartz Sand Particles, Huijie Zhang, Shuhai Liu, Huaping Xiao

Friction

The sliding friction of rock, involving all kinds of particles at the contact surface, is relevant to many problems, ranging from those in artificial engineering to earthquake dynamics. In this work, the frictional performance of the shale rock-dry quartz sand contact was investigated using a self-developed testing device. The study showed that the coefficient of friction of the contact increases with nominal stress and that the corresponding friction force increases approximately linearly with nominal stress, which is directly related to the contact stress between each single sand particle and rock shale. An overall dynamic coefficient, γ, reflecting the response of …

Friction Predication On Pin-To-Plate Interface Of Ptfe Material And Steel, Zhuming Bi, Donald W. Mueller

Friction

In this paper, the friction behavior at a pin-to-plate interface is investigated. The pin and plate are made of Polytetrafluoroethylene (PTFE) and steel, respectively, and there is a reciprocating motion at the interface. Governing mathematical models for the relations of design variables and frictions are investigated, and a general procedure is proposed to solve the developed models and predict the friction forces at the interface subjected to given test conditions. Novel models have been developed to represent intrigued friction behaviors affected by various factors such as pin geometrics and finishes, lubrication conditions, and reciprocating speed. The test data from experiments …

Significant Friction Reduction Of High-Intensity Pulsed Ion Beam Irradiated Wc-Ni Against Graphite Under Water Lubrication, Gaolong Zhang, Yuechang Wang, Ying Liu, Xiangfeng Liu, Yuming Wang

Friction

Two types of commercial WC-Ni samples were irradiated with the High-intensity pulsed ion beam (HIPIB). Both the surface characteristics and tribo-characteristics of the non-irradiated and irradiated WC-Ni samples, sliding against graphite under water lubrication, were compared. Quite low steady friction coefficients (approximately of 0.02) of the irradiated WC-Ni were observed. The surface topographies and components were investigated. The quite low friction of the irradiated WC-Ni samples was ascribed to the higher fluid retention capability of the latter and the tribofilm formed during sliding.

Metal-Containing Nanomaterials As Lubricant Additives: State-Of-The-Art And Future Development, Igor E. Uflyand, Vladimir A. Zhinzhilo, Victoria E. Burlakova

Friction

This review focuses on the effect of metal-containing nanomaterials on tribological performance in oil lubrication. The basic data on nanolubricants based on nanoparticles of metals, metal oxides, metal sulfides, nanocomposities, and rare-earth compounds are generalized. The influence of nanoparticle size, morphology, surface functionalization, and concentration on friction and wear is analyzed. The lubrication mechanisms of nanolubricants are discussed. The problems and prospects for the development of metal-containing nanomaterials as lubricant additives are considered. The bibliography includes articles published during the last five years.

Experimental Study On The Tribo-Chemical Smoothening Process Between Self-Mated Silicon Carbide In A Water-Lubricated Surface-Contact Reciprocating Test, Le Jin, Herbert Scheerer, Georg Andersohn, Matthias Oechsner, Dieter Hellmann

Friction

Silicon carbide (SiC) can be tribo-chemically smoothened during a self-mated sliding procedure in the aqueous environment. As well reported in the point-contact tests, this smoothening process works well due to the abundant water as oxidant. After this smoothening process, the tribo-surface is well polished, a closely mated tribo-gap naturally forms, and an ultra-low friction state is built. However, water in the tribo-gap could be insufficient in industrial applications, e.g., the seal gap in mechanical seals. In this study, the tribo-chemical smoothening behavior in such environment was researched. A surface-contact reciprocating test was used to simulate the aqueous environment where water …

Water-Based Superlubricity In Vacuum, Chen Xiao, Jinjin Li, Lei Chen, Chenhui Zhang, Ningning Zhou, Tao Qing, Linmao Qian, Jiyang Zhang, Jianbin Luo

Friction

This study achieved water-based superlubricity with the lubrication of H3PO4 solution in vacuum (highest vacuum degree <10-4 torr) for the first time by performing a pre-running process in air before running in vacuum. The stable water-based superlubricity was sustainable in vacuum (0.02 torr) for 14 h until the test was stopped by the user for non-experimental factor. A further analysis suggested that the superlubricity may be attributed to the phosphoric acid-water network formed in air, which can efficiently lock water molecules in the liquid lubricating film even in vacuum owing to the strong hydrogen bond interaction. Such capability to lock water is strongly affected by the strength of hydrogen bond and environmental conditions. The realization of water-based superlubricity with H3PO4 solution in vacuum can lead to its application in space environment.

Tribological Performance Of Novel Nickel-Based Composite Coatings With Lubricant Particles, Ignacio Tudela, Andrew J. Cobley, Yi Zhang

Friction

The present study is focused on the evaluation of the tribological performance of novel Ni/hBN and Ni/WS2 composite coatings electrodeposited from an additive-free Watts bath with the assistance of ultrasound. Lubricated and non-lubricated scratch tests were performed on both novel composite coatings and on standard Ni deposits used as a benchmark coating to have an initial idea of the effect of the presence of particles within the Ni matrix. Under lubricated conditions, the performance of the Ni/hBN composite coating was very similar to the benchmark Ni coating, whereas the Ni/WS2 behaved quite differently, as the latter did not only show …

Numerical Analysis Of Time-Varying Wear With Elastic Deformation In Line Contact, Wanglong Zhan, Ping Huang

Friction

Wear is an important factor for failures of mechanical components. Current research on wear is mainly focused on experiments while the numerical simulation of wear is hardly used owing to the complexities of the wear process. Explaining the effect of friction on the wear process is important, as it will lead to a deeper understanding of the evolution of wear. This study proposed a numerical method to expound the wear process in the contact between an elastic cylinder and a half-space simulating the ring-block tester. There are two difficulties during the calculation; one is that the contact shapes vary with …

Optimal Control Of Active Nematics, Michael M. Norton, Piyush Grover, Michael F. Hagan, Seth Fraden

Department of Mechanical and Materials Engineering: Faculty Publications

In this work we present the first systematic framework to sculpt active nematic systems, using optimal control theory and a hydrodynamic model of active nematics. We demonstrate the use of two different control fields, (i) applied vorticity and (ii) activity strength, to shape the dynamics of an extensile active nematic that is confined to a disk. In the absence of control inputs, the system exhibits two attractors, clockwise and counterclockwise circulating states characterized by two co-rotating topological þ1 2 defects. We specifically seek spatiotemporal inputs that switch the system from one attractor to the other; we also examine phase-shifting perturbations. …

Microfluidic Systems With Embedded Cell Culture Chambers For High Throughput Biological Assays, Arian Jaberi, Amir Monemian Esfahani, Fariba Aghabaglou, Jae Sung Park, Sidy Ndao, Ali Tamayol, Ruiguo Yang

Department of Mechanical and Materials Engineering: Faculty Publications

The ability to generate chemical and mechanical gradients on chips is important both for creating biomimetic designs or enabling high-throughput assays. However, there is still a significant knowledge gap in the generation of mechanical and chemical gradients in a single device. In this study, we developed gradient-generating microfluidic circuits with integrated microchambers to allow cell culture and to introduce chemical and mechanical gradients to cultured cells. A chemical gradient is generated across the microchambers, exposing cells to a uniform concentration of drugs. The embedded microchamber also produces a mechanical gradient in the form of varied shear stresses induced upon cells …

A New Technical Solution For Cleaning The Water Intake Structure Of Pumping Stations From Siltation And Its Experimental Research, M.M. Mukhammadiev, S.R. Juraev

Irrigation and Melioration

The article considers one of the most pressing problems of pumping stations in the irrigation system today, their blurring of the bottom of the water intake (avancamera and water intake chambers), analyzes the existing proposals, designs and technical solutions and their advantages and disadvantages. Given the above advantages and disadvantages, a new design has been proposed for the treatment of water intake structures from turbid sediments with minimal energy and capital expenditures, very cheap and simple to operate and reliable. The design includes a turbid suction pump and a turbid pump, as well as a pulp pipeline. The pressurized water …

Assessing Surface Water Features Using Landsat-8 Oli And Sentinel-1 Satellite Images Case Study Sirdaryo Region, S.M. Muratov, Kh.A. Abdivaitov, Sh.F. Rahmatillayev

Irrigation and Melioration

Water resources have become a very big problem in every part of Uzbekistan for several decades. Water is used not only exclusively for agricultural development, but also for many other purposes, such as industrial and chemical activities. Therefore, it is important to study the properties of surface water objects using optical and microwave satellite images. The Syrdarya region was selected for research. Because in the past, there have been no studies of water bodies using satellite images. The article presents the results of studies on the assessment of water properties from optical and microwave satellite images. In research for optical …

Distribution Of Pressure And Specific Energy In The Twirled Stream For Confusor, A.A. Yangiev, D.S. Adjimuratov

Irrigation and Melioration

Article brings up the advantage of confusor part application in outflow part of vortex spillway, which may be more rational from the point of view of providing non-cavitation operation of flow swirler. Analytical design method and program developed is given of pressure and specific energy for aerated part of swirled flow in vortex spillway confusor part, which match with experimental results, it allows for fast and quite accurate realization of distribution analysis for pressure and specific energy in swirled flow along the length of the confusor for various rates of taper.

Economic Assesment Of The Impact Of Climate Factors On Wheat Yield In Samarkand Region, Sh.B. Babakholov

Irrigation and Melioration

Agricultural production is highly vulnerable to climate shocks and predicted climate consequences may pose severe challenges to the resilience of Uzbek agricultural system, especially in terms of food security and income stability of rural producers. In this context, present study proposed to assess the impact of climate factors, such particular changes in mean temperature and rainfalls on total output of wheat-cultivating farmers in Samarkand region. By considering irrigation source and heterogeneous geography of the region, farmers engaged in wheat production were analyzed in two: upstream and downstream zones using Fixed effect panel approach. The empirical findings of study revealed that, …

Change In Level Water In Pumping-Plant Intake, R.R. Ergashev, B.T. Xolbutayev

Irrigation and Melioration

A decrease in the water level in the pump chamber of the pumping stations leads to the formation of whirlpools in front of the suction pipes. As a result of air intake, the pump unit operates in cavitation mode and their intensive wear occurs. As the data obtained from the Karshi machine channel show, mainly a decrease in design water levels in the downstream waters is observed at the first pumping station. Depending on the number of simultaneously operating pumping units, the minimum water level in the head pumping station should be from 4.5 m to 5.7 m. The received …

Modeling The Impact Of Changes In The Ground Water Level On The Stability Of Agricultural Landscapes Using Gis, A.M. Arifjanov, L.N. Samiev, F.K. Babajanov, G.M. Xamdamova, Sh.N. Yusupov

Irrigation and Melioration

The article presents modern GIS methods for determining the stability of changes in irrigated areas and the depth of the ground water level.the most correct solutions are given in modeling this process. To distinguish agricultural landscapes, the classification of agricultural acreage in the lower part of the Amu Darya river region was made using 16-day periodic rasters 2017 of 2018 and the NDIS MOD13Q1 sensor of agricultural acreage, type NDVI. The annual change in the level of underground water in relation to the state of rivers and channels is analyzed. A steady change in agricultural acreage on the right Bank …

Determination And Assessment Of The Spatio-Temporal Changing Dynamics In The Groundwater Level And Mineralization In Irrigated Areas Under Climate Change (As An Example Of Syrdarya Province), S. Khasanov, S. Adilov, R. Kulmatov

Irrigation and Melioration

In the irrigated lands of the Aral Sea Basin, salinization processes are taking place as a result of rising groundwater levels and increasing its mineralization due to the unsustainable use of water and land resources. This, in turn, leads to the withdrawing of arable land and a decrease in crop yields. This is especially the case in the irrigated areas of the lower reaches of the Amudarya and Syrdarya rivers, located in Uzbekistan, southern Kazakhstan, and Turkmenistan. This research was aimed to learn and evaluate the long-term changing behavior of groundwater level and mineralization in the irrigated areas of the …

Increasing The Efficiency Of Water Distribution Management When Operating Pumping Stations Of The Irrigation System, O.Y. Glovatsky, R.R. Ergashev, B. Hamdamov, N.M. Ismailov, B.T. Kholbutaev

Irrigation and Melioration

The article is to control the parameters of the unsteady movement of water in the canals and the pumping station, which ensure the maintenance of the specified operating modes of the pumping stations under non-stationary conditions. To achieve this goal, it is necessary to solve the problems of coordinating the operating modes of the units of the head pumping station (PS) with the operating modes of the partitioning structures in the conditions of emptying and filling the ponds of the main canal with water. The article discusses the implementation of the method of water distribution control on the mathematical model …

Analysis Of Theoretical And Natural Field Studies Of Reservoir Silling, A.M. Arifjanov, F. Gapparov, T.U. Apakhujayeva, S.N. Xoshimov

Irrigation and Melioration

The article developed a mathematical model of the processes of siltation of reservoirs, taking into account the energy state of the flow, and proposed a calculation method. In the process of siltation of the reservoir, the dependence of the volume on the change in the water level in the reservoir was estimated. On the basis of studies carried out in full-scale field conditions, the recommended calculation method is comparatively evaluated and analyzed. Field studies were carried out in the Chimkurgan, Tashkent and Yuzhno-Surkhan reservoirs. A relationship is obtained that expresses the dependence of the relative volume of siltation of the …

Planed Dimension Of Flow Deformed By A Single Dam That Is Impermeable To Water From The Body, M.R. Bakiev, K.T. Yakubov, I.J. Asamatdinov

Irrigation and Melioration

Coastal erosion is a type of water erosion that causes significant damage to the national economy each year: leaching of overland coastal crops, failure of protective dams, destruction of irrigation canals, dilapidated buildings and structures, among others. To combat leaching, cross-dams are used which are waterproof and water-permeable. The aim of this work was to develop a method for calculating the planned dimension of compressed flow with a transverse dam, which included comparing the lengths of the upper and lower tilt zones, the boundaries of individual zones and the results of research in the laboratory and in nature. According to …