Mechanical Engineering Commons^™

The Capabilities And Limitations Of Flywheel-Based Energy Storage System Pertaining To Subways In The Event Of A Power Outage, Jaskaran Singh

Dissertations and Theses

In the city that never sleeps, power outages or blackouts can be a shock, especially if you are on a train amid one. For example, during the infamous 2003 blackout, thousands of people were left stuck and stranded in parts of Northeastern United States. In particular, with no trains or buses in service throughout the 5 boroughs of NYC, those stranded essentially had no way to go back home. Hotels, terminals, and airports alike became places of camping as the city seemed to come to a halt. For the sake of public safety and transit efficiency, this study explores a …

Top-Down & Bottom-Up Approaches To Robot Design, Dylan Michael Covell

Graduate Theses, Dissertations, and Problem Reports (ETD)

This thesis presents a study of different engineering design methodologies and demonstrates their effectiveness and limitations in actual robot designs. Some of these methods were blended together with focus on providing an easily interpreted project design flow while implementing more bottom-up, or feedback, elements into the design methodology. Typically design methods are learned through experience, and design taught in academia aims to shape and formalize previous experience. Usually, inexperienced engineers are taught approaches resembling the Verein Deutscher Ingenieure (VDI) 2221 process. This method presented by the Association of German Engineers in 2006 is regarded as the general system design process. …

Temperature-Immune Self-Referencing Fabry–Pérot Cavity Sensors, Hengky Chandrahalim, Jonathan W. Smith

AFIT Patents

A passive microscopic Fabry-Pérot Interferometer (FPI) sensor an optical fiber a three-dimensional microscopic optical structure formed on a cleaved tip of an optical fighter that reflects a light signal back through the optical fiber. The reflected light is altered by refractive index changes in the three-dimensional structure that is subject to at least one of: (i) thermal radiation; and (ii) volatile organic compounds.

Nonmetallic Jet Impingement Thermal Management For Power Electronics Via Additive Manufacturing, Reece Whitt

Graduate Theses and Dissertations

The increase in energy demanded by transportation and energy sectors has necessitated highly efficient thermal management for reliable power electronics operations. Conventional cooling techniques are limited by their inability to target switching location hot spot temperatures, leading to non-uniform thermal gradients. These devices, such as cold plates and heat sinks, also utilize heavy metallic structures that can accentuate electromagnetic interferences generated by high voltage switching processes. This work proposes a non-metallic jet impingement cooler for more customized thermal management, while simultaneously reducing the harmful effects of electromagnetic interferences. Additive manufacturing is utilized to enable jet impingement zones to target individual …

Combined Stressors In Reliability Failure Modes In Flip-Chip Electronic Packaging, Mahsa Montazeri

Graduate Theses and Dissertations

The trend toward miniaturization of electronic devices to fulfill Moore’s law introduces new reliability concerns to the electronic packaging process while worsening existing primary challenges. In solder interconnect specifically, temperature cycling is one of the prominent failure threats. However, with further downscaling of the flip-chip solder connections, electromigration also present a precarious failure mode in these interconnects. On the other hand, understanding the degradation mechanism in solders is crucial for the power electronic products' reliability considering the industrial tendency to replace wirebonds with solder attachment while improving the current carry capacity. This dissertation utilizes FEA simulation and an experimental approach …

Mission Profile Effects On Automotive Drivetrain Electronics Reliability: Modeling And Mitigation, Bakhtiyar Mohammad Nafis

Graduate Theses and Dissertations

The reliability of electronic devices is dependent upon the conditions to which they are subject. Temperature variations coupled with differences in thermal expansion between bonded materials results in thermomechanical stresses to build up, which can instigate failure in the interconnects or other critical regions. With the move towards electrification in the automotive industry, there is the increasingly important consideration of powertrain electronics reliability, the pertinent conditions being governed by the drive cycle or mission profile of the vehicle. The mission profile determines the power dissipated by the electronic devices, which determines the peak and mean temperature, temperature swing and the …

Hobby Grade Lithium-Ion Batteries For Spacecraft Applications: Establishing An Automated Electrical Characteristics Testing Procedure For Flight Acceptance Of Non-Space-Grade Small Secondary Batteries, Braidon Hughes

Graduate Theses and Dissertations

Li-ion batteries are widely used due to the large amount of rechargeable energy they pack into a small, light package. This higher energy density makes Li-ion batteries ideal for small satellite applications, specifically CubeSats. CubeSats have grown in popularity in higher level education due to the National Aeronautics and Space Administration’s implementation of the Cube Satellite Launch Initiative, making it easier and cheaper to conduct small, low orbit missions. Because these CubeSats are occupying the same space as a crewed spacecraft, it is imperative that they are safe. There are numerous reports of Li-ion batteries creating fires that result in …

A Framework For The Design And Characterization Of Advanced Gaskets, Sannmit Shinde

Electronic Theses and Dissertations, 2020-2023

Most industrial manufacturing or processing plants use bolted connections between pipes that transfer media from one location to another. Gaskets are often used to seal these systems as they offer elevated levels of leak mitigation; however, despite their nearly universal usage, the current understanding of gasket mechanics at the meso-scale is still limited. Contemporary gaskets feature viscoelastic materials, fillers, textures, and are fabricated at various thicknesses. They are used in a wide range of thermal, mechanical, chemical, and temporal conditions. The current work characterizes polytetrafluoroethylene (PTFE) gaskets made with several different filler materials and having vastly different geometries. The chemically …

Gaylord Produce Removal Machine, Marcus Takashi Hirose Lee, Jacob Michael Perlman, Carissa Abigail Kamm, Mark Misao Loera

Mechanical Engineering

This Final Design Review Report outlines the senior design project that began Winter Quarter of 2021 at California Polytechnic State University. Our team consists of three mechanical engineers and a general engineer, working together to design, build, and test a product for Alameda County Food Bank. The goal of the final product is to relieve volunteers and employees of tedious manual labor and increase efficiency during the removal of produce from large Gaylord containers. This document describes background research, the objectives of the project, chosen concept design, analysis and initial prototyping of said concept, the final design, and verification prototype …

Identification Of Phosphorous Loading Point Source Facilities To 303(D) Listed Nutrient Impaired Waters Through Watershed Delineation Using Arcgis For Life Cycle Assessment Applications, John Zimmerman

Chemical Engineering Undergraduate Honors Theses

The work done for this project is part of a larger “life cycle assessment (LCA) of novel electrochemical phosphorus recovery technology at the wastewater treatment plant and U.S. watershed scales” (Morrissey 2019). The goal of that LCA is to determine “environmental impacts of implementing electrochemical struvite recovery at the wastewater treatment plant, U.S watershed, and global scales” (Morrissey 2019). This project’s goal is to identify locations deemed more sensitive to eutrophication impacts. The results will be used as part of the life cycle inventory (LCI) accounting for geographically explicit phosphorus flows. The waters identified as impaired were sourced from the …

Gaf Fiberglass Mat Slitter Blade Sharpener, Mark D. Breaux, Bradley M. Smith, Esteban Carrillo, Carlos Espinoza

Mechanical Engineering

This document contains an overview for the offline slitter blade sharpening system created for GAF to sharpen their current cutting tools in a timely and safe manner without hindering the timeline and production of their assembly line. This design was developed by four undergraduate students at from Cal Poly, San Luis Obispo. This document first investigates background information of any patents, current sharpening device, sharpening safety standards, or literature review that may be useful in a sharpening mechanism device. This document also contains our design concept prototype, which consists of three main features, the use of a top guard for …

Mug For Veterans With Tremors, Eliot Daniel Briefer, Nicholas Michael Greco, Lucas Paul Martos-Repath, Tiernan Lif Kehoe

Mechanical Engineering

This Final Design Review Report outlines the senior design project completed by a team of mechanical engineering students attending California Polytechnic State University, San Luis Obispo for the McGuire Veterans Affairs Medical Center in Richmond, VA. The scope of the project was to design, build, and test a device for veterans with tremors that would allow them to enjoy their favorite drinks comfortably and easily, without worrying about spills. The final product must be lightweight, aesthetic, capable of handling various tremor types, and can be operated in multiple planes to allow the veterans full control over the device. This document …

Development Of A New Electro-Osmotic Consolidation Apparatus, Yenni Mariana Ramírez-Mazo, Juan Pablo Osorio, Sergio Agudelo

Conference papers

Electro-osmotic consolidation is a ground improvement technique in which a DC voltage is applied to the soil via electrodes, in order to drain the water contained in the pores increasing the effective stress, and thus improving the geotechnical properties of the soil. The technique increases the shear strength, reduces the compressibility, and changes the chemical composition of the saturated soft clayey and silty soils to which it can be applied. Electro-osmotic consolidation has been successfully applied in different projects worldwide. This paper presents the development of a new electro-osmotic consolidation apparatus built at Universidad de Antioquia. Tests were carried on …

Design And Development Of A Novel Soft Gripper Manipulated By A Robotic Arm, Derek Price

Symposium of Student Scholars

This study presents the design and development of a tendon-driven soft gripper manipulated by a 4 DOF robotic arm. The proposed robotic arm and the gripper explore the new areas focusing on increasing the grasping performance of the gripper as well as the workspace. The gripper is designed as a 3 finger and driven by tendons using two servo motors. The tension of the strings is adjusted using a pulley mechanism and a string. The opening and grasping of the soft gripper are accomplished by each motor. The wide opening allows the gripper to grasp wide objects. The parallel robotic …

Development Of A Low-Cost, Photovoltaic-Powered, Automated Water Recovery System, David E. Daley

Master's Theses

An existing water filtration system at the Channel Islands Marine & Wildlife Institute (CIMWI) wastes approximately 25 gallons of water per day rinsing out solid waste under light load. To reduce CIMWI’s water and energy consumption, an automated system was designed and built to recover the rinse water and return it to the existing filtration loop. Models for fluid system requirements, basic energy needs, and photo- voltaic energy generation were created to aid in component selection. Basic sensors and electronics were programmed in Python for use with a Raspberry Pi single board computer to collect and process water recovery data …

Performance Of Calcium Chloride- Ammonia Adsorption Refrigeration System, Michael John

Tanzania Journal of Engineering and Technology (TJET)

An experimental study on the performance of calcium chloride-ammonia adsorption system is described. A single bed water cooled condenser adsorption refrigerator prototype, which utilises calcium chloride-ammonia pair has been developed and tested in the laboratory. Experiments have been conducted for desorption temperatures of 100 °C with desorption time varying from 1 to 4 hours. An electric tape heater and a timer were used to perform the experiments. The adsorption temperature profile, adsorption rate and prototype performance have been analysed and discussed. The tested heating and desorption temperature of 100 °C and heating and desorption time of 1 to 4 hours …

Assessment Of The Impacts Of Climate Variability On Hydropower Generation: A Case Study Of The New Pangani Falls, Tanzania, Dativa Byarufu

Tanzania Journal of Engineering and Technology (TJET)

Climate change poses potential impacts on hydropower generation either positively by increasing or negatively by decreasing river flow. This study assessed the impacts of climate variability on hydropower with a focus on the New Pangani Falls in Tanzania. Rainfall and temperature time series data from 1980-2014 were analyzed in relation to river discharge and associated impacts to hydropower generation. The Man-Kendall test was used to detect trend in both annual and seasonal time series. The results showed a negative trend in annual rainfall with Z= -2.41 at α = 0.05 and the slope Q = -0.964. Seasonal trend analysis showed …

Socio-Technical Perspective For Electronic Tax Information System In Tanzania, Lucas Ngowi, Ellen Kalinga

Tanzania Journal of Engineering and Technology (TJET)

Socio-technical systems theory has rarely been used by system architects in setting up computing systems. However, the role of socio-technical concepts in computing, which is becoming social in nature, has made the concepts more relevant and commercial. Tax information systems are examples of such systems because they are influenced by external variables such as the political environment, technological trends, and social environment, introducing complexity in their deployment and determining the type of e-services and their delivery to a diverse group of people. It was observed that in Tanzania there is resistance, reluctance and minimal use of electronic tax system because …

An Economical Method For Securely Disintegrating Solid-State Drives Using Blenders, Brandon J. Hopkins Phd, Kevin A. Riggle

Journal of Digital Forensics, Security and Law

Pulverizing solid-state drives (SSDs) down to particles no larger than 2 mm is required by the United States National Security Agency (NSA) to ensure the highest level of data security, but commercial disintegrators that achieve this standard are large, heavy, costly, and often difficult to access globally. Here, we present a portable, inexpensive, and accessible method of pulverizing SSDs using a household blender and other readily available materials. We verify this approach by pulverizing SSDs with a variety of household blenders for fixed periods of time and sieve the resulting powder to ensure appropriate particle size. Among the 6 household …

Development Of Novel Battery Materials For Lithium-Ion Batteries And Beyond, Jiyu Cai

Graduate Theses and Dissertations

As fossil fuels are depleting and causing environmental issues, it becomes imperative to widely implement renewable energies (e.g., solar and wind power). In this context, electrical energy storage (EES) systems are essential to accommodate the intermittent supply and uneven distribution of renewable energies. To this end, high-energy-density EES devices are highly demanded, such as rechargeable batteries. This dissertation presents my efforts in developing novel battery materials for lithium-ion batteries (LIBs), sodium-ion batteries (SIBs), and solidstate lithium batteries (SSLBs). These efforts include electrochemical evaluations of battery materials, surface modifications of electrodes via atomic layer deposition (ALD), and advanced characterizations of batteries …

High Temperature Degradation In Gan-Based Hall Effect Sensors, Alexis Anne Krone

Graduate Theses and Dissertations

This research focuses on understanding the effects of accelerated aging through temperature and environment on novel gallium nitride-based Hall effect magnetic field sensors and determining device reliability under electric vehicle operating conditions. The device reliability was modeled using accelerated aging for the temperatures of 200 °C, 350 °C, 450 °C, and 600 °C under various time steps unique to each temperature and either air, which is identical to operating circumstances, or argon, which would model the hermetic packaging environment. Using a high temperature furnace and oven, devices underwent high temperature storage tests at a chosen temperature and time step. Afterwards, …

Problem Solving Methods For Synthesis Of Physical Principles Of Mechatronic Module Operations In Intelligent Robotic Systems, Nazarov Khayriddin Nuritdinovich

Chemical Technology, Control and Management

The scientific paper investigates the methods for solving problems of synthesis of physical principles of operation of mechatronic modules of intelligent robotic systems are considered.

In addition, it deals with the specifics of the process of synthesis of the physical principles of the operation of mechatronic modules using predicate models, list models and information matrices of physical and technical effects.

It shows the interpretation of the components of the model of the system for the synthesis of the physical principles of operation of mechatronic modules of intelligent robotic systems and automatic control and the features of the synthesis algorithm for …

Autonomous Navigation Of The Surface Autonomous Vehicle For Emergency Rescue (Saver), Andrew Skow

ENGS 88 Honors Thesis (AB Students)

Once dropped into the ocean, SAVER will autonomously navigate towards the Advanced Next-Generation Emergency Locator beacon, worn by every NASA astronaut, that emits a 121.5 MHz distress signal. Using a rotating directional loop antenna SAVER is able to detect and identify the direction of the distress beacon and navigate itself towards the signal source. The autonomous navigation system is dependent on several electrical, and mechanical systems to function properly and presents a novel systems engineering problem. Given testing limitations, NASA requires that SAVER is designed to operate indoors and with an umbilical power supply. The radio direction finding (RDF) system …

Cnc Feed Drive Control, Ryan J. Funchess, Caleb P. O'Gorman, Nick J. Desimone, Juan M. Majano, Samuel K. Wong

Mechanical Engineering

This document serves as the Final Design Report (FDR) for a senior project developed by our team: four senior Mechanical Engineering students and one computer engineering student at California Polytechnic State University, San Luis Obispo (Cal Poly). While the project was completed for, and sponsored by, Professor Simon Xing of Cal Poly, the remainder of the university’s controls professors will be indirectly benefited from this project. Our goal was to design and implement a functional CNC Feed Drive to be used for educational demonstrations and data collection. This document discusses our early product research and benchmark goals, which established constraints …

Bull Outdoor Products - Electric Grill, Sofie M. Groberman, Makai J. Baker, James T. Andrews

Mechanical Engineering

Our senior design project team designed, assembled, and tested an outdoor electric grill. The sponsor for our project is Bull Outdoor Products, a high-end outdoor kitchen set, pizza oven, and grill company. We met with our sponsor to discuss project expectations and important product characteristics. We also researched the barbecue market and its customers to determine what grill characteristics are the most important. We learned which engineering specifications needed to be tested and outlined what our goals and overall objectives for this project are. With our background research and overall objectives in mind, we came up with different solutions through …

Modeling And Control Of A Vertical Hopping Robot, Bradley Y. Kwan

Master's Theses

Single degree-of-freedom hopping robots are typically modeled as spring loaded inverted pendulums (SLIPs). This simplified model, however, does not consider the overall leg geometry, consequently making it difficult to investigate the optimized inertial distribution of the leg for agile locomotion. To address this issue, the first part of this thesis establishes an accurate mathematical model of a DC-motor-driven, two-link hopping robot where the motors are modeled as torque sources. The equations of motion for the two distinct phases of locomotion (stance and flight) are derived using the Lagrangian approach for holonomic systems. A Simulink/Stateflow model is developed to numerically simulate …

Adjustable Height Pedestal Grinder Stand, Josef Zagorski, Zachary Wedel, Michael Sitar, Daniel Zevenbergen

Mechanical Engineering

Pedestal grinders are one of the most common machines found in machine shops today. The current industry standard for mounting a grinder is on a fixed single pillar, cast iron pedestal. A fixed pedestal allows for no vertical adjustment for shop users of different sizes and is a safety hazard. This report further defines this problem and proposes an iterative design process to meet the needs and wants of the customer. The adjustable-height pedestal grinder stand Senior Project team used this problem and design process to successfully complete the project within the allotted time. The first major deliverable and milestone …

Tensile Testing Environmental Chamber – Structural, Michael Ingel, Erik Soldenwagner, Austin Marshall, Lauren Schirle

Mechanical Engineering

Environmental chambers for tensile testing machines are used to study how a multitude of materials behave in extreme temperatures. These chambers provide the necessary information to innovate cutting edge technology for materials in fields such as aerospace. These chambers are often heavy and expensive requiring a significant amount of time and money just in the installation process alone. This report will serve to outline and define the design and fabrication of an environmental chamber, conducted by a team of four senior mechanical engineering students at California Polytechnic State University, San Luis Obispo. The goals of the project include a low-weight …

Saver (Surface Autonomous Vehicle For Emergency Rescue), Tyler Jorgensen, Ethan Miller, Josephine Isaacson, Joshua Hoye

Mechanical Engineering

This document serves to introduce the design team and their competition challenge, as well as to detail the results of the project. The original design challenge was the NASA Micro-g NExT’s SAVER (Surface Autonomous Vehicle for Emergency Rescue) competition; we were tasked with developing a self-driving water vehicle capable of delivering supplies to Orion astronauts separated from the rest of their crew in the case of a maritime emergency. However, we were not selected to go forward in this competition and thus we decided to scale down the size of the SAVER device to shift the focus of the project …

Inverted Fluorescence Microscope, Matthew B. Pfeiffer, Spencer George Hann, Thomas James Eggenberger, Trevor Lee Blythe

Mechanical Engineering

Team F13 is composed of Trevor Blythe, Spencer Hann, Matthew Pfeiffer, and Thomas Eggenberger. We are all majoring in mechanical engineering and in our final year of study here at Cal Poly San Luis Obispo. This project is a continuation of a 2019-2020 senior project. The previous team designed and built a functioning inverted fluorescence microscope (IFM) from scratch. This device was created as a lab tool for undergraduate students to be able to perform experiments on microfluidic devices constructed in Cal Poly’s Microfabrication Laboratory. Although substantially functional, several design constraints had not yet been met. Our team has improved …