Materials Science and Engineering Commons^™

Evaluation Of Metallurgical And Mechanical Properties Of Alsi10mg Produced By Selective Laser Melting, Luke J. Suttey

Graduate Theses & Non-Theses

Selective laser melting (SLM) additive manufacturing (AM) of metal powders has long been a focus in the study of AM due to the possibility of weight reduction, complex shape formation, and production cost savings. Although applicable to a variety of metals SLM AM of the AlSi10Mg alloy was studied in an attempt to characterize the effect of processing parameter and build angle variation on the final microstructural, fractographic, and mechanical properties of parts produced without any thermal post-processing techniques. Research was conducted on five build angles (0°, 30°, 45°, 60°, and 90°), and three Global Energy Densities (GED) (37.15, 45.39, …

Characterization Of 3d Printed Polylactic Acid/ Polycaprolactone/Titanium Dioxide Composites For Bone Replacement And Grafting, Sandra Elena Najera Beltran

Open Access Theses & Dissertations

A material that mimics the properties of bones was developed by optimizing the ratio of polymer composites of polylactic acid (PLA) and poly-ε-caprolactone (PCL), containing small amounts of titanium oxide (TiO2). Although titanium-based alloys have commonly been used for bone replacement procedures due to their biocompatibility with the human body and their mechanical properties, stress shielding continues to be a problem. The structure of a bone has a porosity which permits the flow of nutrients, blood, oxygen and minerals, and is an issue at the time of creating bone replacements using conventional methods. PLA and PCL have been used in …

Physical And Mechanical Properties Of Palm Kernel Oil-Based Polyester Polyurethane/Multi-Walled Carbon Nanotube Composites, Khairul Anuar Mat Amin, Muhammad Alif Zailani, Nurul Nabilah Zulkifli, Khairiah Haji Badri

Makara Journal of Technology

In this study, polyurethane (PU) films from palm kernel oil-based polyester (PKO-p) incorporated multi-walled carbon nanotubes (MWNTs) are prepared via a evaporative casting method. Nanoparticle fluid dispersions containing 0.02%, 0.03%, and 0.05% wt. of MWNTs are added into PKO-p based resin and mixed by digital probe sonicator for 30 min followed by mixing with isocyanate to produce PU-MWNTs composite films. The mechanical properties, swelling, water vapour transmission rate (WVTR) and conductivity of the PU-MWNTs composite films are examined. Results show that the toughness (T) or flexibility, the tensile strength (TS), and Young’s modulus (YM) values of PU-MWNTs composite films increase …

Processing, Microstructure And Mechanical Properties Of Beta-Type Titanium Porous Structures Made By Additive Manufacturing, Yujing Liu

Theses: Doctorates and Masters

Tissue engineering through the application of a low modulus, high strength format as a potential approach for increasing the durability of bone implants has been attracting significant attention. Titanium alloys are widely used for biomedical applications because of their low modulus, high biocompatibility, specific strength and corrosion resistance. These reasons affirm why titanium alloy is selected as the specific material to research. The development of low modulus biomaterials is considered to be an effective method to remove the mismatch between biomaterial implants and surrounding bone tissue, thereby reducing the risk of bone resorption. So far, Ti–24Nb–4Zr–8Sn alloy (abbreviated hereafter as …

Molecular Modeling Of Aerospace Polymer Matrices Including Carbon Nanotube-Enhanced Epoxy, Matthew Radue

Dissertations, Master's Theses and Master's Reports

Carbon fiber (CF) composites are increasingly replacing metals used in major structural parts of aircraft, spacecraft, and automobiles. The current limitations of carbon fiber composites are addressed through computational material design by modeling the salient aerospace matrix materials. Molecular Dynamics (MD) models of epoxies with and without carbon nanotube (CNT) reinforcement and models of pure bismaleimides (BMIs) were developed to elucidate structure-property relationships for improved selection and tailoring of matrices.

The influence of monomer functionality on the mechanical properties of epoxies is studied using the Reax Force Field (ReaxFF). From deformation simulations, the Young’s modulus, yield point, and Poisson’s ratio …

Microstructural Evolution And Mechanical Properties Of Zn-Ti Alloys For Biodegradable Stent Applications, Zhiyong Yin

Dissertations, Master's Theses and Master's Reports

Stents made of biodegradable metallic materials are increasingly gaining interest within the biomaterials field because of their superior mechanical properties and biodegradation rates as compared to polymeric materials. Zinc and its alloys have been developed and investigated as possible candidates for biodegradable stent applications in the last five years. This study intended to formulate and characterize a new series of Zn-Ti alloys, with titanium additions of less than 1-3 wt%, with the primary objective to develop and select an alloy that meets benchmark values of mechanical properties for biodegradable stents. A series of Zn-Ti alloys was formulated through vacuum induction …

Mechanical Characterization Of Parts Produced By Ceramic On‐Demand Extrusion Process, Amir Ghazanfari, Wenbin Li, Ming Leu, Gregory Hilmas

Faculty Publications, Mechanical Engineering

Ceramic On‐Demand Extrusion (CODE) is an additive manufacturing process recently developed to produce dense three‐dimensional ceramic components. In this paper, the properties of parts produced using this freeform extrusion fabrication process are described. High solids loading (~60 vol%) alumina paste was prepared to fabricate parts and standard test methods were employed to examine their properties including the density, strength, Young's modulus, Weibull modulus, toughness, and hardness. Microstructural evaluation was also performed to measure the grain size and critical flaw size. The results indicate that the properties of parts surpass most other ceramic additive manufacturing processes and match conventional fabrication techniques.

Study On Mechanical Properties Of Silicone Rubber Materials Used As Gaskets In Pem Fuel Cell Environment, Guo Li

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Effect Of Ti Content On Microstructure And Strength Of The Self-Joining Of Zrb2–Sic With Pd–Co–Ti Filler Metals, Jie Zhang, Jiayin Liu, Chungfeng Liu, Tianpeng Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Influence Of Pre-Stretching On The Subsequent Creep Aging Behavior Of Aluminum Alloy 2524, Yongqian Xu, Lihua Zhan, Minghui Huang, Youliang Yang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Low-Temperature Bainite Transformation Behavior And Microstructure And Mechanical Properties Of A Medium-Carbon High-Strength Steel For Railway Forging Upper Core Plate, Xiaofeng Qin, Shihai Cui, An Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Properties That Characterize The Material X46cr13 Steel, Josip Brnic, Sanjin Krscanski, Marino Brcic, Jitai Niu

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Mechanical Properties Of Stainless Steels With Heterogeneous Nanostructures, Hiromi Miura, Masakazu Kobayashi, Natuko Sugiura, Naoki Yoshinaga

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Effect Of Ni Content And Brazing Temperature On The Self Joining Of Zrb2–Sic, Jiayin Liu, Jie Zhang, Chunfeng Liu, Tianpeng Wang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Slm Processing-Microstructure-Mechanical Property Correlation In An Aluminum Alloy Produced By Additive Manufacturing, Bryce Abstetar

Graduate Theses & Non-Theses

Additive manufacturing has become a highly researched topic in recent years all over the world. The current research evaluates the merits of additive manufacturing based on the mechanical, microstructural, and fracture properties of additive manufactured AlSi10Mg test specimens. The additive manufactured build plates consisted of tensile and fatigue test specimens. They were printed in the 0°, 30°, 60°, and 90° orientations relative to the build platform. Tensile and dynamic fatigue tests were conducted followed by microstructural characterization and fracture analysis. A wrought 6061 T6 aluminum alloy was also tested for comparison. Tensile tests revealed similar ultimate tensile strengths for all …

Equiaxed Ti-Based Composites With High Strength And Large Plasticity Prepared By Sintering And Crystallizing Amorphous Powder, Lehua Liu, Chao Yang, L. M. Kang, Yan Long, Zhiyu Xiao, Peijie Li, Laichang Zhang

Research outputs 2014 to 2021

High-performance titanium alloys with an equiaxed composite microstructure were achieved by sintering and crystallizing amorphous powder. By introducing a second phase in a β-Ti matrix, series of optimized Ti-Nb-Fe-Co-Al and Ti-Nb-Cu-Ni-Al composites, which have a microstructure composed of ultrafine-grained and equiaxed CoTi₂ or (Cu,Ni)Ti₂ precipitated phases surrounded by a ductile β-Ti matrix, were fabricated by sintering and crystallizing mechanically alloyed amorphous powder. The as-fabricated composites exhibit ultra-high ultimate compressive strength of 2585MPa and extremely large compressive plastic strain of around 40%, which are greater than the corresponding ones for most titanium alloys. In contrast, the alloy fabricated by …

Improving The Capacity, Durability And Stability Of Lithium-Ion Batteries By Interphase Engineering, Qinglin Zhang

Theses and Dissertations--Chemical and Materials Engineering

This dissertation is focus on the study of solid-electrolyte interphases (SEIs) on advanced lithium ion battery (LIB) anodes. The purposes of this dissertation are to a) develop a methodology to study the properties of SEIs; and b) provide guidelines for designing engineered SEIs. The general knowledge gained through this research will be beneficial for the entire battery research community.

Cellulose Nanofibers Networks For Structural Nanomaterials And Biocomposites With Multiple Functions, Lars Berglund

Composites at Lake Louise (CALL 2015)

Cellulose-based composites offer interesting potential as environmentally friendly materials. Wood nanocellulose disintegrated from chemical pulp is an interesting component, which can be used in materials of increased structural, sophistication, extended property range and new functions [1]. The network forming character of cellulose nanofibers (CNF) makes it possible to form other types of nanomaterials than biocomposites such as nanopaper, aerogels, hydrogels, foams and honeycombs. The CNF can also be combined with inorganic nanoparticles to prepare organic/inorganic hybrid materials.

The structure of CNF is discussed and routes to improve the properties of the CNF are suggested. For the purpose of nanomaterials preparation, …

High Temperature Nanoindentation Testing Of Amorphous Silicon Carbonitride Thin Films, Radim Ctvrtlik, Marwan Al-Haik, Valeriy Kilikovsky

Nanomechanical Testing in Materials Research and Development V

The mechanical properties of amorphous silicon carbonitride (SiC_xN_y) films with various nitrogen content (y = 0-40 at.%) were investigated in-situ at elevated temperatures up to 650 °C in inert atmosphere. The hardness and elastic modulus were evaluated using depth sensing nanoindentation with cubic boron nitride Berkovich indenter. Both the sample and indenter were separately heated during the experiments to temperatures 300, 500 and 650 °C. Short duration high temperature creep (1200 s) of the films was also investigated. The results revealed that the room temperature hardness and elastic modulus decline with the increase of the nitrogen …

Effect Of Heat Treatment On The Mechanical Properties In Natural Bamboo, Austin Levy, Mackenzie Kirkpatrick

Materials Engineering

Previous studies have shown that heat treatments have the ability to improve mechanical strength and stiffness in hardwood species. Compared to structural hardwoods, bamboo is a more sustainable and globally viable renewable resource. Therefore, Bambusoides vivax (timber bamboo) culms were fabricated into flat, rectangular cross-section samples with varying cellulose content to be heat treated and tested for mechanical properties. All samples were heat treated (HT) twice. The first HT was a normalization of all samples at 103 +/- 3 °C. The second HT was performed at various times and temperatures ranging from 130°C to 170°C for 0.5 to 3 hours. …

Elastic And Electronic Properties Of Ti2al(Cxn1−X) Solid Solutions, Sitaram Aryal, Ridwan Sakidja, Lizhi Ouyang, Wai-Yim Ching

Mathematical Sciences Faculty Research

The elastic coefficients and mechanical properties (bulk modulus, shear modulus, Young's modulus and Poisson's ratio) of Ti2Al(CxN1−x) continuous solid solutions for x from 0 to 1 are calculated using ab initio DFT methods on 4×4×1 supercell models. It is shown that the properties of these solid solutions do not vary linearly with x. Although the lattice constant c is almost constant for x≤0.5, a increases linearly. For x>0.5, c starts to increase with x while the rate of increase in a slows down. For x between 0.5 and 0.85, the elastic coefficients and the mechanical parameters show interesting dependence …

Thermal Processing And Mechanical Properties Of Beta Phase Titanium Alloys For Biomedical Applications, Ethan Wood

Graduate Theses & Non-Theses

The past few decades have seen an increase in the use of beta titanium alloys as structural biomaterials. Their combination of excellent mechanical properties, corrosion resistance and biocompatibility, along with a lower Young’s modulus than stainless steel, cobalt-chromium and commercially pure titanium make the beta titanium alloys ideal biomaterials. This work evaluates the use of three beta titanium alloys for biomedical applications. Three beta titanium alloys, Ti 15-3-3-3, Ti SP-700 and Ti Beta-C, underwent thermal processing to optimize mechanical properties. The alloys were subjected to tensile testing, hardness testing, fatigue testing, optical microscopy and SEM fracture analysis in order to …

Thermal Shock Studies On Carbon-Carbon Composites: Experimentation And Analysis, Alma Lucia Leanos

Open Access Theses & Dissertations

The oxidation behavior of C/C composites under thermal shock conditions in air is understood and predicted experimentally and by computational efforts. In Chapter. 1, both compressive properties and oxidation behavior of pristine and thermal shock exposed 2D C/C composite specimens were examined. Pristine test specimens were exposed to thermal shock conditions with temperatures ranging from 400°C to 1000°C in an oxidizing environment, followed by compression tests on pristine and thermal shock exposed specimens to obtain their compressive responses.

Similarly, in Chapter. 2, the influence of thermal shock conditions on both, the extent of carbon materials decomposition and the through-thickness compressive …

An Investigation Of The Effect Of Direct Metal Deposition Parameters On The Characteristics Of The Deposited Layers, Tarak A. Amine, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

Multilayer direct laser deposition (DLD) is a fabrication process through which parts are fabricated by creating a molten pool into which metal powder is injected as particles. During fabrication, complex thermal activity occurs in different regions of the build; for example, newly deposited layers will reheat previously deposited layers. The objective of this study was to provide insight into the thermal activity that occurs during the DLD process. This work focused on the effect of the laser parameters of newly deposited layers on the microstructure and mechanical properties of the previously deposited layers in order to characterize these effects to …

Influence Of Grain Size And Widmanstätten Colonies On Variability Of Tensile Properties Of Forged Ti-6al-4v, Blake T. Gaspar

Master's Theses

When testing forgings for specifications, it was found that some parts did not meet the requirements for mechanical properties. This triggered an investigation into two of the parts from the lot that did not meet specification. The ultimate reason for failure was due to lower than necessary yield strength and ultimate tensile strength values, as well as unwanted variability between regions of the part. Therefore, samples of the regions were tensile tested to determine the differences that existed in yield strength, ultimate tensile strength, and elongation. After tensile testing, quantitative metallography and fractography were conducted to identify aspects of the …

A Preliminary Study Of Deformation Behavior Of Friction Stir Welded Ti-6al-4v, Jiye Wang, Jianqing Su, Rajiv S. Mishra, Ray Xu, John A. Baumann

Materials Science and Engineering Faculty Research & Creative Works

A preliminary study of deformation behavior of friction stir welded (FSW) Ti-6Al-4V was performed using two different tools with cylindrical and stepped spiral pin design for the welding process. The nugget regions experienced temperature above β transus and the matrix transformed to fine acicular α during cooling of the nugget. By using stepped spiral pin design, a local region with much refined grain structure and significant tool debris particles were observed. Room temperature tensile test showed increased strength and decreased ductility in the material from this region. Fractographic analysis revealed that tool debris particles served as void nucleation sites. Tensile …

Development Of Practical Applications For Reprap Style 3-D Printers In Engineering, Benjamin T. Wittbrodt

Dissertations, Master's Theses and Master's Reports - Open

The current rise in popularity of consumer level 3-D printers introduces a need to understand the application and material property capabilities of the technology. Presented here is data demonstrating the ability for the average U.S. consumer to recuperate the cost of a 3-D printer within one year of ownership. Additionally, using a consumer level 3-D printer, multiple photovoltaic (PV) racking systems were printed and produced with much lower cost compared to commercially available aluminum racking. Additionally, mechanical testing on 3-D printed components showed a temperature dependence on both percent crystallinity and ultimate tensile strength. Conclusions are drawn using the information …

A Tensile Deformation Model For In-Situ Dendrite/Metallic Glass Matrix Composites, J. W. Qiao, T. Zhang, Fuqian Yang, P. K. Liaw, S. Pauly, B. S. Xu

Chemical and Materials Engineering Faculty Publications

In-situ dendrite/metallic glass matrix composites (MGMCs) with a composition of Ti₄₆Zr₂₀V₁₂Cu₅Be₁₇ exhibit ultimate tensile strength of 1510 MPa and fracture strain of about 7.6%. A tensile deformation model is established, based on the five-stage classification: (1) elastic-elastic, (2) elastic-plastic, (3) plastic-plastic (yield platform), (4) plastic-plastic (work hardening), and (5) plastic-plastic (softening) stages, analogous to the tensile behavior of common carbon steels. The constitutive relations strongly elucidate the tensile deformation mechanism. In parallel, the simulation results by a finite-element method (FEM) are in good agreement with the experimental findings and theoretical calculations. The present study gives a mathematical model to clarify …

Effect Of Architecture And Porosity On Mechanical Properties Of Borate Glass Scaffolds Made By Selective Laser Sintering, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas, Taylor Comte

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The porosity and architecture of bone scaffolds, intended for use in bone repair or replacement, are two of the most important parameters in the field of bone tissue engineering. The two parameters not only affect the mechanical properties of the scaffolds but also aid in determining the amount of bone regeneration after implantation. Scaffolds with five different architectures and four porosity levels were fabricated using borate bioactive glass (13-93B3) using the selective laser sintering (SLS) process. The pore size of the scaffolds varied from 400 to 1300 μm. The compressive strength of the scaffolds varied from 1.7 to 15.5 MPa …

Microstructure And Mechanical Properties Of A Friction Stir Processed Ti-6al-4v Alloy, Jianqing Su, Jiye Wang, Rajiv S. Mishra, Ray Xu, John A. Baumann

Materials Science and Engineering Faculty Research & Creative Works

Friction stir processing (FSP) trials were performed on 2mm-thick Ti-6Al-4V sheets using various processing parameters including tool rotational speed (800-1000RPM) and tool traverse speed (1-4IPM). A processing window was established with the W-1% La₂O₃ tool to produce defect-free friction stir processed (FSP'd) materials. The stir zone (SZ) material of the FSP'd samples showed a fully Β transformed microstructure characterized by typical basket-weave lamellar α/Β structure. The prior Β grains in the SZs contained multiple α variants, and the average sizes ranged from 12μm to 38μm influenced by the processing parameters. Based on metallurgical evaluation, the microstructural evolution …