Materials Science and Engineering Commons^™

Assembly Of Alumina Particles In Aqueous Suspensions Induced By High‐Frequency Ac Electric Field, James E. John, Shizhi Qian, Dipankar Ghosh

Mechanical & Aerospace Engineering Faculty Publications

The role of high-frequency alternating current (AC) electric field in the assembly of alumina particles in aqueous media was investigated. Field–particle interactions were in situ investigated for coarse and fine powder particles in very dilute suspensions. For both coarse and fine particles, AC field-induced assembly led to the formation of chains of particles within a minute, which were aligned in the field direction. However, a much finer network of particle chains evolved in fine particle suspensions. Threshold field strength for chain formation was also lower for fine particles (28 V/mm) than for coarse particles (50 V/mm), suggesting stronger interactions for …

Designing Physical And Chemical Confinement In Lithium Sulfur Battery Cathode For Suppression Of Shuttle Effect, Saisaban Fahad

Electronic Theses and Dissertations, 2020-2023

Lithium sulfur batteries (LSBs) are attracting attention as a next generation energy storage device because of their high energy density (2670WhKg-1), high specific capacity (1675 mAhg-1), low cost and environmental friendliness. However, there are several challenges that need to be overcome before LSBs can be implemented in general applications. This is due to the low electric conductivities of sulfur and lithium sulfide and large volume changes during charge/discharge cycling. Also, most importantly, the dissolution of lithium polysulfides into the electrolyte during cycling leads to capacity decay and low coulombic efficiency. Additionally, these lithium polysulfides can diffuse to the lithium anode …

A Computational Exploration Of The Scandate Cathode Surface, Shankar Miller-Murthy

Theses and Dissertations--Chemical and Materials Engineering

The exact surface configuration of scandate cathodes has been a point of contention for the materials community for a long time. Without proper understanding of it and the related structures and emission mechanisms, scandate cathodes remain patchy and unreliable emitters. Thus, density functional theory techniques were applied to various potential surface arrangements and found that there are several low-energy surfaces with low work functions that incorporate a scandium interlayer between tungsten and oxygen or otherwise have a scandium-on-tungsten structure. Furthermore, it was discovered that adding a monolayer of scandium directly to a tungsten surface is surprisingly favorable, thermodynamically. While none …

Pitch-Based Carbon Fiber Derived From Coal Extract Liquids, Cierra Danielle Crowe

Theses and Dissertations--Chemical and Materials Engineering

Limited coal coking operations and the use of coal-tar pitch as a binding agent in the production of metallurgical anodes has led to a limited availability of coal tar pitch for carbon fiber products. This has sparked interest in utilizing non-metallurgical coal-based liquids as an alternative to traditional coal tar from metcoke operations. This can be achieved by low severity solvent extraction, with heavy aromatic solvents, to produce coal liquids that act as precursor to pitch-based carbon fiber. This thesis aims to establish the processing and determine the impact of utilizing coal liquids to produce carbon fiber. In this work …

Green-Route Synthesis Of Halide Perovskite Materials And Their Optoelectronic Properties, Xiaobing Tang

Theses and Dissertations--Chemical and Materials Engineering

Colloidal semiconductor quantum dots (QDs), also called as nanocrystals (NCs), are a class of functional materials with extraordinary properties, which are different from their bulk counterparts and benefit from their exclusive quantum confinement (size) effect. Semiconductor exhibits the quantum confinement effect when the characteristic size of the semiconductor is comparable to or smaller than the de Broglie wavelength of the electron wave function and/or the exciton Bohr diameter of the bulk semiconductor. In recent years, metal halide perovskite NCs, as next-generation semiconductor materials for lighting and display, have aroused a wide attention due to their excellent optoelectronic properties. However, traditional …

Laptop Recycling Case Study: Estimating The Contained Value And Value Recovery Process Feasibility Of End-Of-Life Consumer Electronics, Zebulon Hart

Theses and Dissertations--Mining Engineering

Work has been done to establish, through the development and use of novel assay techniques and analysis metrics, the contained value of a sampling of laptop computers (as an analog for myriad e-waste sources). This work has conceptualized e-waste as an alternative to geologic-origin complex metallic ores and has likewise evaluated the feasibility of value recovery from e-waste sources in a similar manner to an ore. The application of conventional and novel mineral separation techniques to e-waste recycling processes has been evaluated and positive results are demonstrated. Further, this work has demonstrated the ability to identify the presence of base …

Mechanical Property Evaluation Of Additively Manufactured Materials Across A Wide Temperature Range, Sanket Vinayak Hirve

Electronic Theses and Dissertations

Additive manufacturing (also called 3d printing) has transitioned from a prototyping-only technology to a technology that is able to create usable parts with complex geometries. 3D printed parts are beginning to be used across all areas of engineering, such as biomedical, aerospace, automobile and many more. Typically, the term “3D printing” refers to layer by layer deposition of polymer materials, while the term “additive manufacturing” refers to layer by layer metal deposition. Conventional manufacturing, or substrative manufacturing, has several main problems that additive manufacturing can help overcome, such as high cost for low volume production, inability to create very complex …

Mechanical Behavior Of Plain Weave Nylon Reinforced Drop-Stitch Inflatable Panels, Anthony J. White

Open Access Master's Theses

All CUI (Controlled Unclassified Information) is U.S. government property and has been removed from this thesis.

Mechanical Response Of Constituent Materials Used In Plain Weave Nylon Reinforced Inflatable Drop Stitch Structures, Matthew S. Buglio

Open Access Master's Theses

All CUI (Controlled Unclassified Information) is U.S. government property and has been removed from this thesis.

Molten Salt Technologies For Advanced Nuclear Fuel Cycles And Molten Salt Reactors, Dimitris Killinger

Theses and Dissertations

This dissertation provides five topics—an assessment of different monitoring and analytical techniques often cited in the literature for molten salt systems and designs for nuclear engineering applications. First, we explored commonly used materials for quasi-reference electrodes in molten chloride salts. Second, the limitations of the electrochemical analysis known as cyclic voltammetry due to the concentration of uranium(III) present were being investigated. Third, we provided an experimental assessment on the development of a spectroelectrochemical cell for interrogating various spectroelectrochemical techniques, namely chronoabsorptometry and chronofluorometry, and their limitations due to the presence of uranium(III) ions. Fourth, a study on the corrosion resistance …

Understanding Structure/Process-Property Relationships To Optimize Development Lifecycle In Yttria-Stabilized Zirconia Aerogels For Thermal Management, Rebecca C. Walker

Theses and Dissertations

Aerogels are mesoporous materials with unique properties, including high specific surface area, high porosity, low thermal conductivity, and low density, increasing these materials’ effectiveness in applications such as catalyst supports, sorption media, and electrodes in solid oxide fuel cells. Zirconia (ZrO₂) aerogels have special interest for high-temperature applications due to the high melting point of ZrO₂ (2715°C) and stability between 600°C and 1000°C, where other aerogel systems often begin to sinter and densify. These properties and unique pore structure make zirconia aerogels advantageous as thermal management systems, especially in aeronautics and aerospace applications. However, to be effective …

The Effect Of Heat Transfer On Microstructural Development For Inconel718 Nickel-Based Superalloy In Laser Powder Bed Fusion, Erica Drobner

Electronic Theses and Dissertations, 2020-2023

Inconel 718 (IN718) is a superalloy with excellent corrosion resistance and high temperature stability, giving rise to its popular use in the aerospace industry as well as other high performing applications. This study utilizes the relatively low conductivity of IN718 to focus in on the heat transfer procedures in which occur during the laser powder bed fusion (LPBF) manufacturing process of metals. Cylindrical samples of constant geometry with varying dimensions of thermal supports were fabricated using a compatible IN718 build plate. As thermal support size increased, heat dissipation to the build plate consequently increased. Theoretically, this modification of heat transfer …

Designing The Electrochemical Interface To Enable Lithium Metal Batteries, Supriya Koul

Electronic Theses and Dissertations, 2020-2023

Although Li-ion battery is one of the most widely used energy storage devices, there have been extensive efforts to push its limit to meet the ever-increasing demands to improve its energy density for applications such as electric vehicles, portable electronics, and grid storages. Here, Li metal anode plays a key role in the next generation energy storage devices, ultimately enabling the anode-free configuration. However, there are major challenges that need to be overcome for a successful deployment of anode-free batteries. These include designing a competitive SEI, low Coulombic efficiency, and the formation of dendrites. To realize an effective anode-free configuration …

Bulk Nanostructured Steels For Nuclear Reactor And Extreme Environment Applications, Maalavan Arivu

Doctoral Dissertations

"Candidate accident tolerant FeCrAl fuel (ATF) claddings for light water reactors (LWRs) need to be thinner than current Zircaloys owing to higher neutronic penalty, demanding an improvement in strength. Therefore, equal channel angular pressing (ECAP), and high-pressure torsion (HPT) were used to produce bulk ultra-fine grained and nanocrystalline Kanthal-D [KD; Fe-21Cr-5Al-0.026C (wt.%) alloy] which resulted in an improvement in strength of up to 3 times their nominal strength from grain boundary strengthening, and dislocation strengthening. Dynamic recovery was promoted due to ECAP at 520 oC rendering it with a large area fraction of less mobile low angle grain boundaries (LAGBs) …

Novel Ferromagnetic Materials With Improved Mechanical Performance, Wesley Alexander Everhart

Doctoral Dissertations

"The ductility of intermetallics has long been a hindrance to their broad adaptation despite a significant range of properties such as magnetic, half-metallic, and shape memory behavior. The lack of a general theory for the ductility of intermetallics along with the lack of prior art that experimentally measured mechanical properties drives the need for significant investment in many of these novel magnetic materials in order to even understand, let alone correct, poor ductility.

This dissertation includes work that explored the effect of vanadium content and quenching rate on the microstructure and ductility of Fe-Co alloys. Results indicated that a martensitic …

Zinc Plating From Alkaline Non-Cyanide Bath, Abdul J. Mohammed

Masters Theses

“Alkaline non-cyanide zinc plating baths are preferred when trying to avoid the toxicity of cyanide baths or corrosivity of acid baths. Without additives, alkaline zincate baths produce powdery non-adherent deposits which have no use in commercial plating. Additives must be added at optimum concentrations to produce adherent, bright and uniform zinc deposits. In this study electrochemical tests were used to determine effects of additives on cathodic polarization, throwing power and morphology of deposits. Current density distribution in a unique bath of 37.5 g L^-1 Zn and 210 g L^-1 NaOH was modelled using COMSOL and validated two plating …

Characterization Of Cermet Fuel For Nuclear Thermal Propulsion (Ntp), James Floyd Mudd

Masters Theses

“A manned flight to Mars is met with many technical challenges, not the least of which is the development of propulsion technology capable of moving a transit vehicle from Earth orbit to Mars orbit. NASA is investigating Nuclear Thermal Propulsion (NTP) as a way of reducing flight time and providing the option for a mid-mission abort. NTP, which uses a high temperature nuclear reactor to heat a propellant, requires advanced fuel materials capable of withstanding temperatures well in excess of 2000 K. Among the fuel options are ceramic metal (cermet) composites composed of refractory metals and Ultra-High Temperature Ceramics (UHTCs). …

Experimental Optimization Of Simulated Ring Rolling Operation For Heavy Rail Industry, Jacob M. Summers

Masters Theses

“Industrially cast AISI 1070 steel wheel pre-forms from Amsted Rail Co. were experimentally hot rolled to simulate the conditions for industrial wheel rolling. Ring rolling of near net shape castings can improve location specific properties by decreasing segregation, closing porosity, and reducing grain size without the use of multiple forging operations in a traditional forging line. As-cast wheel sections were subjected to thermomechanical processing routes using a 2-high rolling mill in a temperature range of 830°C to 1200°C. The goal being to simulate the ring rolling process and optimize benefits of mechanical properties of the as-rolled steel. Charpy V- and …

Controlling Microalloy Interactions On Precipitation, Hot Ductility, And Microstructure -- Mechanical Property Relationships, Madhuri Varadarajan

Masters Theses

“One of the main problems faced in the continuous casting of micro-alloy steels is the formation of transverse cracks. Transverse cracks are surface, or near-surface cracks formed perpendicular to the casting direction. The research focuses on using laboratory hot tensile tests methods to determine the low ductility ranges in high strength steel grades with different micro-alloy additions of titanium, niobium, and vanadium. The hot ductility of commercially produced as-cast slab and beam blank samples was evaluated using two experimental methods: tensile testing utilizing a servo-hydraulic load frame with a resistance furnace and thermomechanical testing using rapid Joule heating. The tests …

Length-Scale-Dependent Stress Relief Mechanisms In High Purity Indium, Fereshteh Mallakpour

Dissertations, Master's Theses and Master's Reports

Lithium-ion batteries are widely used in portable electronics and electric vehicles. However, due to the presence of flammable liquid electrolytes, these devices fail catastrophically when the cell experiences a short circuit. One attractive solution to this problem is a solid-state battery. As the name implies, the flammable liquid electrolyte is replaced by a non-flammable solid-state electrolyte (SSE). The unexpected, yet frequently observed failure mechanism in these devices is the formation and growth of lithium dendrites originating at the interface between the lithium anode and the SSE. As the dendrites grow, device performance degrades. Once the dendrites completely penetrate the SSE, …

Dielectric State Variables As Qualitative Indicators Of Moisture Absorption-Caused Mechanical Property Degradation In Gfrp Composite Structures, Partha Pratim Das, Vamsee Vadlamudi, Rassel Raihan

Institute of Predictive Performance Methodologies (IPPM-UTARI)-Archive

Fiber reinforced polymer (FRP) composites are being used in numerous fields owing to their intrinsic strength to weight ratio and various design benefits. However, these materials are prone to environmental aging, particularly moisture absorption. In essence, absorbed moisture infiltrates the polymer matrix and induces changes in the polymer network through chain scission, plasticization, and other bonding interactions. This causes irreversible damages to the material and significantly decreases mechanical strength. In this study, Broadband Dielectric Spectroscopy (BbDS) has been used to identify the absorption mechanisms in glass fiber reinforced polymer (GFRP) composites by detecting the related polarization mechanisms. Here, results show …

Dielectric Analysis To Predict Moisture Absorption In Structural Composites: A Data-Driven Approach, Partha Pratim Das, Monjur Morshed Rabby, Vamsee Vadlamudi, Rassel Raihan

Institute of Predictive Performance Methodologies (IPPM-UTARI)-Archive

Due to continual exposure to moist environment, environmental degradation is a major threat to structural composites throughout their service life. Impedance Spectroscopy (IS)/Broadband Dielectric Spectroscopy (BbDS) is a reliable nondestructive method that has been used in polymer industries for dielectric characterization of material. While moisture absorption causes irreversible changes in the polymer matrix composites, it also alters the electrical properties of the system which is detectable using BbDS. Since the physics that drives the change in electrical characteristics is driven by the modifications imposed by water molecules (whether free or bound), both events can be linked. A dielectric spectrum over …

Coupled Effects In Dielectric And Thermal Properties Of Polymer Matrix Composite Structures Due To Moisture Absorption, Partha Pratim Das, Monjur Morshed Rabby, Vamsee Vadlamudi, Kenneth Reifsnider, Rassel Raihan

Institute of Predictive Performance Methodologies (IPPM-UTARI)-Archive

Fiber reinforced polymer (FRP) composites are being used in number of fields including aerospace, marine, sports, medical, power sectors, etc. due to their lightweight nature while retaining high mechanical performance in terms of high specific strength, stiffness, and great fatigue properties. However, the applicability of these materials is restricted by their stability up to a certain temperature (i.e. glass transition temperature) and environmental degradation (i.e. moisture, UV light, etc.). Moisture ingression greatly reduces their mechanical properties altering material structure by causing polymer plasticization, chain scission and fiber-polymer interface deterioration. These changes instantaneously affect the thermal properties of the materials which …

The Effect Of Plasma Treatment On The Cure Behavior Of Out-Of-Life Prepregs And An Investigation Of The Mechanical Properties Of Composite Parts Manufactured From Plasma-Treated Prepregs, Monjur Morshed Rabby, Partha Pratim Das, Minhazur Rahman, Vamsee Vadlamudi, Rassel Raihan

Institute of Predictive Performance Methodologies (IPPM-UTARI)-Archive

Many industries, including aircraft, automobiles, and marine, are using prepreg (pre-impregnated fibers and a partially cured polymer matrix) to manufacture composite parts to achieve optimum fiber and resin volume ratio and part repeatability. Since prepregs have a short out oflife (i.e., the maximum storing time allowed at room temperature), they must be stored in refrigerators at low temperatures, which, if not maintained, have an unfavorable influence on the intended quality of the final product. For the present study, glass/epoxy prepregs (expired out-life) were plasmatreated before being used to make the composite part to compensate for the room temperature aging effect. …

Thermochemical Water-Splitting Using Novel High-Entropy Perovskite Oxides, Hector Alexis De Santiago Hernandez

Graduate Theses, Dissertations, and Problem Reports (ETD)

In this project, we designed, synthesized, and tested the transformative (La_0.8Sr_0.2)(Mn_[1-x]/3Fe_[1-x]/3Co_xAl_[1-x]/3)O₃ (0 ≤ x ≤ 1.0) high-entropy perovskite oxides (HEPOs) as redox active oxygen carriers for thermochemical hydrogen production with improved stability, kinetics, and H₂ yield. The developed HEPOs form an R3c (hexagonal) phase and were successfully synthesized using both the Pechini and solid-state reactions with the latter synthesis being the primary source for testing. These innovative perovskites demonstrated an improved kinetics with oxygen surface exchange coefficient, k, greater than 7.5 x 10^-4 cm/s, …

Spray Deposition Of Sustainable Plant Based Graphene In Thermosetting Carbon Fiber Laminates For Mechanical, Thermal, And Electrical Properties, Daniel W. Mulqueen, Siavash Sattar, Thienan Le, Oleksandr G. Kravchenko

Mechanical & Aerospace Engineering Faculty Publications

Graphene has generated substantial interest as a filler due to its exceptional strength, flexibility, and conductivity but faces obstacles in supply and implementation. A renewable, plant-based graphene nanoparticle (pGNP) presents a more accessible filler with the same properties as mineral graphenes. In this study, we examine the effects of pGNP, which was sprayed on a carbon fiber/epoxy prepreg at loadings from 1.1 to 4.2 g/m². The study considered the mechanical, thermal, and electrical properties of pGNP-composite. An even particle dispersion was achieved using a spray application of pGNP in a water/alcohol suspension with the addition of surfactants and …

Effect Of Freestream Noise On Hypersonic Crossflow-Induced Boundary-Layer Transition, Andrew Bustard, Thomas J. Juliano, Harrison B. Yates, Mark Noftz, Joseph Jewell

Publications

Between the windward and leeward rays, boundary-layer transition on cones at angle of attack in hypersonic flow is dominated by the crossflow instability [1, 2], wherein stationary and/or traveling crossflow vortices develop and can breakdown into turbulence [3]. Stationary crossflow modes are caused by surface roughness or any other steady forcing and produce disturbances that are fixed in place on the surface [3–6]. Stationary vortices create a generalized inflection point in the velocity profile that is inviscidly unstable [7]. This distorted mean flow develops secondary instabilities, whose growth and breakdown is one path to turbulence [8–10]. Traveling crossflow modes are …

Lateral-Torsional Instability And Biaxial Bending Of Imperfect Frp I-Beams, Jodi Knorowski, Stella B. Bondi, Zia Razzaq

Civil & Environmental Engineering Faculty Publications

This paper presents the outcome of a theoretical and experimental study of the behavior of Fiber Reinforced Polymer (FRP) I-beams exposed to lateral-torsional instability or when subjected to biaxial bending. Laboratory experiments involved the application of vertical and horizontal static loads to a 4 x 4 x ¼ in. I-beam with various lengths and the resulting deflections were recorded. Governing biaxial flexure and torsion differential equations were modified to account for the presence of initial imperfections and subsequently solved using a central finite-difference scheme. The theoretical predictions of the beam behavior were found to be in good agreement with what …

Method For Reducing Warping Stresses In Torsionally Loaded I-Section Members Using Cfrp Plates, Mamadou Konate, Zia Razzaq

Civil & Environmental Engineering Faculty Publications

This paper presents a method for reducing warping normal stresses in torsionally loaded I-section members by utilizing carbon fiber-reinforced polymer (CFRP) plates. The CFRP plates are bonded to the outer surfaces of the flanges with a view to reducing warping normal stresses. The maximum warping normal stress in the flanges of a steel I-shaped member without the CFRP plates is compared to those obtained with the CFRP plates having various thicknesses. It has been found that the use of CFRP plates bonded to both flanges of the I-section result in a substantial reduction of the warping stresses. For the study …

Reducing Print Time While Minimizing Loss In Mechanical Properties In Consumer Fdm Parts, Long Le, Mitchel A. Rabsatt, Hamid Eisazadeh, Mona Torabizadeh

Mechanical & Aerospace Engineering Faculty Publications

Fused deposition modeling (FDM), one of various additive manufacturing (AM) technologies, offers a useful and accessible tool for prototyping and manufacturing small volume functional parts. Polylactic acid (PLA) is among the commonly used materials for this process. This study explores the mechanical properties and print time of additively manufactured PLA with consideration to various process parameters. The objective of this study is to optimize the process parameters for the fastest print time possible while minimizing the loss in ultimate strength. Design of experiments (DOE) was employed using a split-plot design with five factors. Analysis of variance (ANOVA) was employed to …