Materials Science and Engineering Commons^™

Implementation Of Multiscale Mechanisms In Finite Element Analysis Of Active Composite Structures, Amany Micheal, Yehia Bahei-El-Din

Centre for Advanced Materials

Interrogation of composite structures for inherent damage is investigated by implementing a three-tier analysis scheme. The analysis starts at the structure level where a general-purpose Finite Element code ABAQUS is employed to obtain the stress field in the second level of analysis which is the composite laminate. A special material routine is prepared to propagate the local fields to the individual plies and hence to the third level of analysis which is the microstructure modeling of the composite. Through the third level of analysis, interface damage between fiber and matrix is checked implementing a certain failure criteria. The interaction between …

Modeling Isothermal Reduction Of Iron Ore Pellet Using Finite Element Analysis Method: Experiments & Validation, Amogh Meshram, Joe Govro, Ronald J. O'Malley, Seetharaman Sridhar, Yuri Korobeinikov

PSMRC Faculty Research

Iron ore pellet reduction experiments were performed with pure hydrogen (H₂) and mixtures with carbon monoxide (CO) at different ratios. For direct reduction processes that switch dynamically between reformed natural gas and hydrogen as the reductant, it is important to understand the effects of the transition on the oxide reduction kinetics to optimize the residence time of iron ore pellets in a shaft reactor. Hence, the reduction rates were studied by varying experimental parameters such as the temperature (800, 850 & 900 degrees C), reactant gas flow rate (100, 150 & 200 cm³/min), pellet size and …

Monitoring Of State Transitions In Extreme Environment Application Materials Using Fiber Bragg Grating Sensors, Sabuj Khadka

Electronic Theses and Dissertations

By embedding both a single fiber Bragg grating (FBG) sensor and a thermocouple (TC) during the manufacturing for extreme environment applications of certain classes of materials such as metals and polymers, a novel in-situ approach was developed to precisely monitor their entire manufacturing processes. This novel monitoring technique was able to identify many characteristic points during the curing of room and high-temperature epoxies and the solidification processes of metal alloys composed of tin and bismuth which were selected in this research purely for verification purposes. Some of the characteristic points identified for the epoxies were: (i) the gel point, (ii) …

Carbon Nanotube Coated Fibrous Tubes For Highly Stretchable Strain Sensors Having High Linearity, Chenchen Li, Bangze Zhou, Yanfen Zhou, Jianwei Ma, Fenglei Zhou, Shaojuan Chen, Stephen Jerrams, Liang Jiang

Articles

Strain sensors are currently limited by an inability to operate over large deformations or to exhibit linear responses to strain. Producing strain sensors meeting these criteria remains a particularly difficult challenge. In this work, the fabrication of a highly flexible strain sensor based on electrospun thermoplastic polyurethane (TPU) fibrous tubes comprising wavy and oriented fibers coated with carboxylated multiwall carbon nanotubes (CNTs) is described. By combining spraying and ultrasonic-assisted deposition, the number of CNTs deposited on the electrospun TPU fibrous tube could reach 12 wt%, which can potentially lead to the formation of an excellent conductive network with high conductivity …

Improving The Performance And Durability Of Metal Contacts In Crystalline Silicon Solar Cells Using Advanced Characterization, Nafis Iqbal

Electronic Theses and Dissertations, 2020-2023

Solar energy is one of the fastest growing forms of energy generation due to its low cost, lack of emissions, minimal maintenance, and excellent durability. However, like any other technology, it is also not free from defects and degradation, which limit its performance in the real world. Most of the degradation is related to metal contacts, which also happens to be one of the most expensive items in manufacturing, comprising almost half of the cost of converting a silicon wafer into a photovoltaic (PV) cell. Therefore, studying contact degradation to make them reliable and free of defects is the key …

Synchronous Raman Microspectroscopy And Laser Beam Induced Current Measurements As A Metrology Tool For Solar Cells And Optoelectronic Devices, Jeya Prakash Ganesan

Electronic Theses and Dissertations, 2020-2023

This works developed synchronous Raman microspectroscopy with laser beam induced current (LBIC) measurements to generate insights into structure-property correlations in finished solar cell modules. Raman spectroscopy is a powerful, non-destructive technique to examine phase and composition of materials where a laser beam excites characteristic vibrational modes of chemical bonds in a material. Conducting Raman spectroscopy under a microscope (i.e., Raman microspectroscopy) with confocal capabilities allows the chemical constituents to be mapped with high spatial resolution in the x, y and z directions. Simultaneously, the excitation laser from Raman can also generate photocarriers in a semiconductor. In a solar cell, these …

Davydov-Split Aggregates Of Cyanine Dyes For Bovine Serum Albumin Detection, Yiping Ma

Electronic Theses and Dissertations, 2020-2023

The p-conjugated supramolecular aggregates have gained significant interest in recent years. The cyanine dye aggregates are particularly interesting due to their unique optical and excitonic properties, which cannot be found in individual molecules. Cyanine dyes can form different kinds of aggregates. H-aggregates are formed when dye molecules are packed in a face-to-face fashion, which gives rise to a blue-shift absorption band and strong emission quenching compared to the monomer. J-aggregates are composed of individual dye molecules in a head-to-tail stacking, which leads to a red-shift absorption band and a sharp intense emission band with a small Stoke shift compared with …

In Situ Transmission Electron Microscopy And Ab Initio Study Of The Electrochemomechanical Effect Of Lithium Penetration In Electrolytes For All-Solid-State Batteries, Megan Diaz

Electronic Theses and Dissertations, 2020-2023

Although the past twenty years have seen dramatic advancement in lithium-ion batteries (LIBs), these batteries are nearing their theoretical limit. Next generation energy storage technologies must therefore be developed to meet the ever-increasing demands for batteries with higher capacity, longer cycle lifetime, and increased safety. All-solid-state lithium battery (ASSLIB) technology is one of the promising candidates. It is equipped with a solid-state electrolyte (SSE) replacing the flammable organic liquid electrolyte used in current LIBs. The SSE's high modulus is expected to prevent lithium dendrites and enables the use of a lithium metal anode to contribute to its high capacity without …

Influence Of Growth Parameters On The Synthesis Of Mos2 Films, Victor Okonkwo

Honors Undergraduate Theses

Information processing is crucial in modern society, placing a great emphasis on the performance of optoelectronic devices to match ever increasing processing and memory needs. Within these devices, MoS₂ has demonstrated great potential as transistors due to its enhanced electrostatic control. As increased layer thickness of quality MoS₂ films have been shown to boost the performance of its transistors, growth parameters for the synthesis of ideally uniform and large area multilayered films via chemical vapor deposition were investigated. By increasing the flow pressure in the system and the growth time, increasing levels of thickness and nucleation density was …

Engineering The Electrode Properties For Developing High Performance Supercapacitors, Kowsik Sambath Kumar

Electronic Theses and Dissertations, 2020-2023

Rising global warming concern demands the need for a rapid transition to renewable energy sources. The intermittent nature of these sources emphasizes the requirement of developing highly efficient electrochemical energy storage devices like supercapacitors and batteries. Supercapacitors are at the forefront of powering various devices spanning from electric cars to aircraft. Here, we have engineered the electrode material properties for developing supercapacitors with high capacitance, energy density and cycle life. Among the electrode materials, we have focused on improving the energy storage performance of 2D materials like graphene oxide (GO) and tungsten disulfide (WS2), in addition to metal oxides such …

Processing-Microstructure-Property Correlation For 316l Stainless Steel Manufactured By Laser Powder Bed Fusion, Nathalia Diaz Vallejo

Electronic Theses and Dissertations, 2020-2023

The microstructural development of 316L stainless steel (316L SS) was investigated over a wide range of systematically varied laser powder bed fusion (LPBF) parameters, such as laser power, laser scan speed, hatch distance, and volumetric energy density. The use of volumetric energy density between 46 and 127 J/mm3 produced samples with relative density above 99.8% demonstrating that even in the optimized range of processing parameters the pores are unavoidable. Shifting from this range through a variation of laser scan speed produced two types of flaws, lack of fusion (LoF) and keyhole (KH) porosity leading to a decrease in the relative …

Effect Of The Extended Rigid Flapping Trailing Edge Fringe On An S833 Airfoil, Hongtao Yu, Zifeng Yang

Mechanical and Materials Engineering Faculty Publications

A 2D numerical simulation was conducted to investigate the effect of an extended rigid trailing edge fringe with a flapping motion on the S833 airfoil and its wake flow field, as an analogy of an owl’s wing. This study aims to characterize the influence of the extended flapping fringe on the aerodynamic performance and the wake flow characteristics downstream of the airfoil. The length (Le) and flapping frequencies (fe) of the fringe are the key parameters that dominate the impact on the airfoil and the flow field, given that the oscillation angular amplitude is fixed at 5◦. The simulation results …

From Field To Failure: Detecting And Understanding Reliability Defects In Crystalline Silicon Photovoltaics, Dylan Colvin

Electronic Theses and Dissertations, 2020-2023

Severe pollution levels and the growing influence of climate change have shown that dirty energy sources need renewable and sustainable replacements. The field of photovoltaics (PV) has grown substantially over the years from a niche space solar market to a commodity in large part due to improvements in reliability. Reliability of all materials in a PV module must be considered. The industry has seen an explosion of innovation in cell interconnection technologies with significant market penetration in the past several years. These emerging, less mature technologies require more reliability information to guide improvements. Degradation studies of long-term outdoor exposure and …

Effects Of Vacancies And Electron Temperature On The Electron Phonon Coupling In Cubic Silicon Carbide And Their Connection To The Inelastic Thermal Spike, Salah Al-Smairat

Doctoral Dissertations

“The electron-phonon interaction is an important interaction in many solids as it influences transport phenomena and related quantities such as the electrical and thermal conductivities, especially in nuclear and space applications. The importance of the electron-phonon interaction in primary damage production in 3C-SiC is the subject of this research.

The electron-phonon coupling factor was calculated using a hybrid Density Functional Perturbation Theory - Classical Electron Gas model. The coupling factor was calculated as a function of electron temperature in pristine and defective 3C-SiC, and relaxed defective cells. The electron-phonon coupling is found to depend strongly on the electronic temperature and …

Corrosion Protection Mechanisms Of Trivalent Chromium Based Passivations On Γ-Znni Coated Al6061-T6 Alloy, Kevin Foster

Doctoral Dissertations

“The role of cobalt in trivalent chromium passivations (TCPs) to improve corrosion resistance of γ-ZnNi coated steel and aluminum is based on its effect on hexavalent chromium content in the passive layer. Investigations of both a cobalt-containing and cobalt-free TCP on SAE 1008 steel indicated that both passivations protect well for up to 1000 hours in neutral salt spray exposure (SSE). A repetition on Al 6061-T6 alloy indicated that TCP performed much better than cobalt-free TCP implicating the underlying substrate. Optical and electron micrographs indicated physical changes such as crack thickness, crack density, passivation porosity, and passivation thickness existed between …

Mechanical Properties Of Boride Based Ceramics, Alec Murchie

Doctoral Dissertations

“This research focuses on the elevated mechanical properties of diboride based materials at room and elevated temperatures. These materials include a ZrB₂ ceramic, a ZrB₂-WC-SiC ceramic, and a (Hf,Mo,Nb,Ta,W,Zr)B₂ high entropy boride (HEB). The room temperature flexural strength for the ZrB₂ ceramic was 447 MPa and the fracture toughness was 2.3 MPa·m^1/2. The strength decreased to 196 MPa at 1800°C, and then increased to 360 MPa at 2300°C. The fracture toughness increased to 3.1 MPa·m^1/2 at 2200°C. The strength up to 1800°C was likely controlled by a combination of effects: surface damage …

Investigation Of The Thermodynamics Of Iron Phosphate Melts And Stability Of Iron Phosphate Glasses: Effects Of Composition And Iron Redox Ratio, Melodie Linda Schmitt

Doctoral Dissertations

“Iron phosphate glasses with Fe/P = 0.33 - 0.67, O/P = 3.0 - 3.5 and Fe²⁺/ΣFe = 0.16- 0.52 were prepared by altering batch compositions and melt conditions. Thermal analyses indicate polyphosphate glasses with intermediate chain lengths are most stable against devitrification. Heterogeneous crystallization occurs on the glass surface and is dependent on iron valence state, particle size, heating rate, temperature and oxygen availability in the atmosphere. Oxidation of ferrous iron on the glass surface occurs at temperatures as low as Tg, and thus crystallization behavior and stability can be altered via post-melt heat treatments. A novel preparation …

Bulk Nanostructured Steels For Nuclear Reactor And Extreme Environment Applications, Maalavan Arivu

Doctoral Dissertations

"Candidate accident tolerant FeCrAl fuel (ATF) claddings for light water reactors (LWRs) need to be thinner than current Zircaloys owing to higher neutronic penalty, demanding an improvement in strength. Therefore, equal channel angular pressing (ECAP), and high-pressure torsion (HPT) were used to produce bulk ultra-fine grained and nanocrystalline Kanthal-D [KD; Fe-21Cr-5Al-0.026C (wt.%) alloy] which resulted in an improvement in strength of up to 3 times their nominal strength from grain boundary strengthening, and dislocation strengthening. Dynamic recovery was promoted due to ECAP at 520 oC rendering it with a large area fraction of less mobile low angle grain boundaries (LAGBs) …

Joining Of Ultra-High Temperature Ceramics To The Same And Refractory Metals Via Fusion Welding, Jecee Jarman

Doctoral Dissertations

"This research focuses on the joining of ultra-high temperature ceramics to either themselves or refractory metals/alloys via fusion welding and the mechanical strength of produced joints. The ceramics studied consisted of compositions within a diboride-carbide-carbide ternary system while metals studied consisted of molybdenum and a molybdenum alloy. SiC-ZrB2-ZrC ceramics on a binary join between pure SiC and the ternary eutectic composition were found to be weldable when SiC content was below ~57.5 vol%. Compositions above 57.5 vol% SiC were unweldable based on pitting and off-gassing behavior. Welded strength of ceramics was ~180-300 MPa in the SiC-ZrB2-ZrC ternary eutectic composition, ~180-220 …

Peritectic Behavior Detection And Prediction In Fe-C-Si-Mn-Al System, Damilola Balogun

Doctoral Dissertations

"The non-uniformity of shell growth in the continuous casting of peritectic steels constitutes a major barrier to the commercial production of many steel grades such as Advanced high strength steels (AHSS), transformation induced plasticity (TRIP) steels, abrasion-resistant steels, advanced armor plate steels, and many newly proposed steel grades that contain high levels of silicon, manganese, and aluminum.

The shell growth non-uniformity experienced in the continuous casting of peritectic steels results in the formation of defects in the as-cast slab and therefore increases the operating risk from cast aborts and breakouts. The ability to predict and avoid peritectic behavior at the …

Oxidation Of Silicon Carbide And Graphite For High Temperature Gas-Cooled Reactor Applications, Adam Thomas Bratten

Doctoral Dissertations

"This research focuses on the oxidation behavior of silicon carbide and matrix grade graphite, specifically as it pertains to accident scenarios in Gen IV thermal spectrum high temperature gas cooled nuclear reactors. It is imperative to understand the oxidation behavior of such materials to predict their response to off-normal environments and certify their accident tolerance to implement Gen IV reactors. The onset of oxidation temperature of matrix graphite was found to have a strong dependence on the microstructure, and therefore processing parameters, of the materials. The A3-3 type grade contained regions of partially graphitized carbon that were more disordered and …

Processing To Enable Direct-Write Additive Manufacturing Of Ceramics And Ceramic Composites, Austin Martin

Doctoral Dissertations

"This research focuses on the processing of novel feedstocks for and during direct-write additive manufacturing (AM), specifically the direct ink writing (DIW) and Ceramic On-Demand Extrusion (CODE) manufacturing processes, in order to produce ceramic and ceramic-based composite components. Strongly dispersed, concentrated (φ = 0.42), nanoparticle (d₅₀ ~0.3 µm), zirconia (ZrO₂) pastes were used to print densely filled, large continuous volume (≳ 1 cm³) ceramic components. An elastic shear modulus (G’) of 56,000 Pa and yield stresses between 6 and 10 Pa allowed for printed components of 34.5 mm in height over 115 layers without slumping …

Molten Steel Interactions With Tundish Linings And Refractory Glazes, Tyler Michael Richards

Doctoral Dissertations

"In the final stages of casting, molten steel is in contact with two main types of refractories: the working lining of the tundish used to serve as an intermediate vessel between the ladle and copper mold, and the various glazed carbon-bearing refractories used to control the flow of steel from the ladle to the tundish and from the tundish to the mold. If steel interacts with these refractories in such a way as to result in the formation of inclusions, it may be too late to remove them, leading to degradation of the steel’s mechanical properties. Understanding these interactions and …

Development And Application Of Ensemble Machine Learning Algorithms To Enable A Priori, High-Fidelity, And Prompt Predictions And Optimizations Of Complex Materials And Systems, Taihao Han

Doctoral Dissertations

"Complex materials consisting of multiple chemical components/phases have been widely used in different engineering applications that have strict criteria. To optimize the mixture design of complex materials, researchers invest enormous resources in cumbersome experiments. However, due to substantial variations in precursors and processing techniques, it has been challenging to develop theoretical frameworks (i.e., empirical models) that could produce reliable predictions of properties of complex materials. In recent years, scientists have harnessed the power of machine learning (ML) and “Big” data to uncover the underlying mixture design-property correlations and produce high-fidelity predictions of properties of complex materials. The ML models autonomously …

The Influence Of Different Crystal Modifiers On Ultra-Low Embodied Energy Curing Fiber-Reinforced Cement Composites, Passakorn Sonprasarn, Wichit Prakaypan, Sureerat Polsilapa, Nuntaporn Kongkajun, Edward A. Laitila, Nutthita Chuankrerkkul, Parinya Chakartnarodom

Michigan Tech Publications, Part 1

Fiber-reinforced cement composites (FRCC) are widely used in the construction of houses and commercial buildings in many countries such as the United States, the United Kingdom, the European countries, and the Asian countries such as China, India, and Thailand. Conventionally, the FRCC is manufactured from Portland cement, silica sand, and cellulose fiber using the so-called autoclaved curing under a designate hydrothermal condition to accelerate the hydration reaction resulting in superior properties. However, the autoclave-curing process needs a huge investment and generates highly environmental impact specially greenhouse gases due to its heavy energy consumption. Hence, this research aims to develop the …

Stimuli-Responsive Chitosan-Based Hydrogels For Antibiotic Delivery, Tu Tran Vo Minh

Chulalongkorn University Theses and Dissertations (Chula ETD)

This study aims to investigate hydrogels fabricated via green approaches for drug delivery application. Biocompatible polymer-based drug delivery systems (DDS) have gained popularity in recent years because of their ability to improve the efficacy and safety of drug delivery by providing targeted and sustained release of drugs to reduce the frequency of dosing, making it more convenient for patients. Chitosan is one of the polymers commonly used for this purpose due to their higher water retention and porosity, which create space for loading medicine into the matrix. However, the potential utilization of endogenous and exogenous stimuli controlling drug release still …

An Approach For Material Model Identification Of A Composite Coating Using Micro-Indentation And Multi-Scale Simulations, Pouya Shojaei, Riccardo Scazzosi, Mohamed Trabia, Brendan O’Toole, Marco Giglio, Xing Zhang, Yiliang Liao, Andrea Manes

Mechanical Engineering Faculty Research

While deposited thin film coatings can help enhance surface characteristics such as hardness and friction, their effective incorporation in product design is restricted by the limited understand-ing of their mechanical behavior. To address this, an approach combining micro-indentation and meso/micro-scale simulations was proposed. In this approach, micro-indentation testing was conducted on both the coating and the substrate. A meso-scale uniaxial compression finite element model was developed to obtain a material model of the coating. This material model was incorporated within an axisymmetric micro-scale model of the coating to simulate the indentation. The proposed approach was applied to a Ti/SiC metal …

Nanomechanical Characterization And Comparison Of Additively Manufactured Grcop-42 Alloy, Trupti Suresh Mali

Electronic Theses and Dissertations

In an aggressive thermomechanical environment, the superior mechanical as well as thermal properties of materials play an essential role. GRCop which is a copper-based alloy developed by NASA has the potential to fulfill the requirements necessary for hightemperature applications such as the combustion chamber of liquid rocket engines. The first alloy of this family, GRCop-84 (Cu-8 wt.% Cr-4 wt.% Nb) was discovered followed with the development of GRCop-42 (Cu-4 wt.% Cr, 2 wt.% Nb). The reduction in alloying element percentage enhanced thermal conductivity with less built time while maintaining the strength of the material. The conventional fabrication is replaced with …

Moisture Content Prediction In Polymer Composites Using Machine Learning Techniques, Partha Pratim Das, Monjur Morshed Rabby, Vamsee Vadlamudi, Rassel Raihan

Institute of Predictive Performance Methodologies (IPPM-UTARI)-Archive

The principal objective of this study is to employ non-destructive broadband dielectric spectroscopy/impedance spectroscopy and machine learning techniques to estimate the moisture content in FRP composites under hygrothermal aging. Here, classification and regression machine learning models that can accurately predict the current moisture saturation state are developed using the frequency domain dielectric response of the composite, in conjunction with the time domain hygrothermal aging effect. First, to categorize the composites based on the present state of the absorbed moisture supervised classification learning models (i.e., quadratic discriminant analysis (QDA), support vector machine (SVM), and artificial neural network-based multilayer perceptron (MLP) classifier) …

Evaluation Of Static Recrystallization And Grain Growth Kinetics Of Hot-Rolled Az31 Alloy, Salaheddine Sadi, Abdelkader Hanna, Thierr Baudin, Anne-Laure Helbert, François Brisset, Djamel Bradai, Hiba Azzeddine

Journal of Metals, Materials and Minerals

The static recrystallization/grain growth kinetics of the AZ31 (Mg-3Al-1Zn, wt%) alloy were investigated employing Vickers microhardness and electron backscatter diffraction (EBSD) measurements. The AZ31 alloy was subject to a hot-rolling for 70% of thickness reduction and then annealed at various temperatures (150°C, 250°C, and 350°C) from 5 min to 24 h. First, the static recrystallization kinetics were analysed by means of the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model. The results showed that the recrystallization occurred under two regimes both involving their own Avrami exponent/ activation energy. In regime I, the Avrami exponent was found in the range of 1.5-0.35 depending on the annealing …